Fixing device for battery box sheet metal part machining

By using a PLC-controlled position adjustment mechanism and a contour clamping unit, combined with vacuum adsorption fixation, the problem of traditional fixtures requiring separate design is solved, achieving multi-model compatibility and flexible fixation of battery box sheet metal parts, and improving processing efficiency.

CN224196635UActive Publication Date: 2026-05-05HUNAN TAICHUAN TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUNAN TAICHUAN TECH CO LTD
Filing Date
2025-04-21
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

Traditional fixtures need to be designed separately for different battery box models, resulting in poor compatibility and failing to meet the diverse needs of battery box sheet metal processing.

Method used

The position adjustment mechanism driven by a PLC controller, combined with a contour clamping unit and a sheet metal adsorption and fixing unit, achieves planar and curved positioning of sheet metal parts through a linear motor and electric push rod, and uses a vacuum suction cup and contour clamping to fix various battery boxes.

Benefits of technology

It achieves good compatibility with different battery box models, flexible fixing methods, adapts to various processing needs, and improves processing efficiency and equipment versatility.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224196635U_ABST
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Abstract

A fixing device for battery box sheet metal part processing relates to the technical field of battery box sheet metal part processing and comprises a rack, a PLC (programmable logic controller) is mounted on the side face of the rack, a position adjusting mechanism is mounted on the inner side of the rack, and a first lifting mechanism and a second lifting mechanism are mounted on adjusting portions of the position adjusting mechanism respectively. According to the fixing device for battery box sheet metal part machining, the fixing mode of the fixing device can be selected, the defect that a traditional clamp needs to be independently designed according to different battery box models is overcome, and compatibility is good.
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Description

Technical Field

[0001] This utility model relates to the field of sheet metal processing technology for battery boxes, and in particular to a fixing device for processing sheet metal parts of battery boxes. Background Technology

[0002] A battery box is a sheet metal box for storing batteries. Large sheet metal parts such as battery boxes for new energy vehicles need to be positioned and fixed during stamping, welding or CNC machining. The machined surfaces of battery box sheet metal parts have flat and curved structures. Traditional fixtures need to be designed separately for different battery box models, which has poor compatibility and cannot meet production needs. Utility Model Content

[0003] The technical problem to be solved by this utility model is to overcome the existing defects and provide a fixing device for processing sheet metal parts of battery boxes. The fixing method is selectable, which avoids the drawback of traditional clamps that need to be designed separately for different battery box models. It has good compatibility and can effectively solve the problems in the background art.

[0004] To achieve the aforementioned objective, this utility model adopts the following technical solution:

[0005] A fixing device for processing sheet metal parts of a battery box includes a frame, a PLC controller mounted on the side of the frame, a position adjustment mechanism mounted on the inner side of the frame, a first lifting mechanism and a second lifting mechanism respectively mounted on the adjustment part of the position adjustment mechanism, a contour pressing unit mounted on the lifting part of the first lifting mechanism, and a sheet metal part adsorption and fixing unit mounted on the lifting part of the second lifting mechanism, wherein the PLC controller is electrically connected to an external power supply.

[0006] Furthermore, the position adjustment mechanism includes a linear motor and a guide rail. The end of the guide rail is fixedly connected to the frame. The linear motor is mounted on the guide rail. There are three sets of linear motors. The linear motors are electrically connected to the PLC controller.

[0007] Furthermore, the first lifting mechanism is provided in two sets, with the two sets of first lifting mechanisms located at the bottom of two sets of linear motors on the side. The first lifting mechanism includes a first electric push rod and a first mounting base. The first electric push rod is installed at the bottom of the two sets of linear motors on the side, and the first mounting base is installed at the telescopic end of the first electric push rod. The first electric push rod is electrically connected to the PLC controller.

[0008] Furthermore, the contouring clamping unit includes a positioning rod, a spring, and a connecting block. The positioning rod is evenly arranged on the first mounting base and is movably connected to the first mounting base vertically. The connecting block is fixed to the top of the positioning rod and is connected to the first mounting base through the spring.

[0009] Furthermore, the second lifting mechanism includes a second electric push rod and a second mounting base. The second electric push rod is mounted on the bottom of the linear motor located in the middle, and the second mounting base is fixed to the telescopic end of the second electric push rod. The second electric push rod is electrically connected to the PLC controller.

[0010] Furthermore, the sheet metal part adsorption and fixing unit includes a vacuum suction cup, a vacuum tube, and a vacuum pump. The vacuum pump is installed inside the second mounting base, the vacuum suction cup is located at the bottom of the second mounting base, the vacuum suction cup is connected to the inside of the vacuum pump through the vacuum tube, and the vacuum pump is electrically connected to a PLC controller.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: The fixing device for processing sheet metal parts of the battery box has the following advantages: The working position of the sheet metal part adsorption fixing unit and the contour pressing unit can be adjusted by the position adjustment mechanism, so that they can be moved to the position corresponding to the plane or curved surface of the sheet metal part of the battery box. The contour pressing unit presses on the curved part of the sheet metal part of the battery box. The sheet metal part adsorption fixing unit adsorbs and fixes the plane position of the sheet metal part of the battery box. The fixing method can be selected, avoiding the disadvantage of traditional fixtures that need to be designed separately for different battery box models, and has good compatibility. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0013] Figure 2 This is a schematic diagram of the three-dimensional bottom structure of this utility model;

[0014] Figure 3 This is a three-dimensional cross-sectional structural diagram of the present invention;

[0015] Figure 4 This utility model Figure 3 A magnified structural diagram at point A.

[0016] In the diagram: 1-Frame, 2-PLC controller, 3-First lifting mechanism, 31-First electric push rod, 32-First mounting base, 4-Second lifting mechanism, 41-Second electric push rod, 42-Second mounting base, 5-Position adjustment mechanism, 51-Linear motor, 52-Guide rail, 6-Sheet metal adsorption and fixing unit, 61-Vacuum suction cup, 62-Vacuum tube, 63-Vacuum pump, 7-Contouring pressing unit, 71-Positioning rod, 72-Spring, 73-Connecting block. Detailed Implementation

[0017] The present invention will be explained in detail through the following embodiments. The purpose of disclosing the present invention is to protect all technical improvements within the scope of the present invention.

[0018] Please see Figure 1-4 This embodiment provides a technical solution: a fixing device for processing sheet metal parts of a battery box, including a frame 1, a PLC controller 2 installed on the side of the frame 1, a position adjustment mechanism 5 installed on the inner side of the frame 1, a first lifting mechanism 3 and a second lifting mechanism 4 respectively installed on the adjustment part of the position adjustment mechanism 5, a contour pressing unit 7 installed on the lifting part of the first lifting mechanism 3, and a sheet metal adsorption fixing unit 6 installed on the lifting part of the second lifting mechanism 4, and the PLC controller 2 is electrically connected to an external power supply.

[0019] The conformal clamping unit 7 presses the curved part of the battery box sheet metal part, and the sheet metal part adsorption and fixing unit 6 adsorbs and fixes the flat position of the battery box sheet metal part. The fixing method can be selected, avoiding the drawback of traditional fixtures that need to be designed separately for different battery box models, and has good compatibility.

[0020] The position adjustment mechanism 5 includes a linear motor 51 and a guide rail 52. The end of the guide rail 52 is fixedly connected to the frame 1. The linear motor 51 is mounted on the guide rail 52. There are three sets of linear motors 51. The linear motors 51 are electrically connected to the PLC controller 2. The linear motors 51 move linearly on the guide rail 52. The linear motors 51 drive the first lifting mechanism 3 and the second lifting mechanism 4 to move, thereby adjusting the working position of the sheet metal adsorption and fixing unit 6 and the contour pressing unit 7, so that they are moved to the position corresponding to the plane or curved surface of the battery box sheet metal part. The adjustment is convenient and easy to use.

[0021] The first lifting mechanism 3 has two sets, which are located at the bottom of two sets of linear motors 51 located on the side. The first lifting mechanism 3 includes a first electric push rod 31 and a first mounting base 32. The first electric push rod 31 is installed at the bottom of the two sets of linear motors 51 located on the side, and the first mounting base 32 is installed at the telescopic end of the first electric push rod 31. The first electric push rod 31 is electrically connected to the PLC controller 2. The contour pressing unit 7 includes a positioning rod 71, a spring 72, and a connecting block 73. The positioning rod 71 is evenly arranged on the first mounting base 32 and is vertically movably connected to the first mounting base 32. The connecting block 73 is fixed to the top of the positioning rod 71 and is connected to the first mounting base 32 through the spring 72. The second lifting mechanism 4 includes a second electric push rod 41 and a second mounting base 42. The moving push rod 41 is installed at the bottom of the linear motor 51 located in the middle. The second mounting base 42 is fixed to the telescopic end of the second electric push rod 41. The second electric push rod 41 is electrically connected to the PLC controller 2. The telescopic end of the first electric push rod 31 drives the first mounting base 32 to move up and down, thereby adjusting the working height of the contour pressing unit 7. The positioning rod 71 is pressed against the curved surface of the battery box sheet metal part. Then, the positioning rod 71 moves up and down with the first mounting base 32 to adapt to the curved surface change of the battery box sheet metal part. At this time, the connecting block 73 at the end of the positioning rod 71 compresses the spring 72, and the spring 72 produces elastic deformation. The deformation force of the spring 72 reacts to the positioning rod 71, thereby pressing the positioning rod 71 against the curved surface of the battery box sheet metal part. It has a good fixing effect and is easy to use.

[0022] The sheet metal part adsorption and fixing unit 6 includes a vacuum suction cup 61, a vacuum tube 62, and a vacuum pump 63. The vacuum pump 63 is installed inside the second mounting base 42, and the vacuum suction cup 61 is located at the bottom of the second mounting base 42. The vacuum suction cup 61 is connected to the vacuum pump 63 through the vacuum tube 62. The vacuum pump 63 is electrically connected to the PLC controller 2. The telescopic end of the second electric push rod 41 drives the second mounting base 42 to move up and down, thereby adjusting the working height of the sheet metal part adsorption and fixing unit 6. The vacuum pump 63 provides vacuum adsorption force to the vacuum suction cup 61 through the vacuum tube 62. The vacuum suction cup 61 adsorbs and fixes the flat position of the battery box sheet metal part, which is convenient to fix and easy to use.

[0023] The working principle of the fixing device for processing sheet metal parts of battery boxes provided by this utility model is as follows: The linear motor 51 moves linearly on the guide rail 52, and the linear motor 51 drives the first lifting mechanism 3 and the second lifting mechanism 4 to move, thereby adjusting the working position of the sheet metal adsorption fixing unit 6 and the contour pressing unit 7, so that they move to the position corresponding to the plane or curved surface of the sheet metal part of the battery box. The telescopic end of the first electric push rod 31 drives the first mounting base 32 to move up and down, thereby adjusting the working height of the contour pressing unit 7. The positioning rod 71 presses against the curved surface of the sheet metal part of the battery box. Then, the positioning rod 71 is connected to the first mounting base 32 to move up and down. The first mounting base 32 moves up and down to adapt to the curved surface changes of the battery box sheet metal parts. At this time, the connecting block 73 at the end of the positioning rod 71 compresses the spring 72, causing the spring 72 to undergo elastic deformation. The deformation force of the spring 72 reacts to the positioning rod 71, thereby pressing the positioning rod 71 tightly onto the curved surface of the battery box sheet metal parts. The telescopic end of the second electric push rod 41 drives the second mounting base 42 to move up and down, thereby adjusting the working height of the sheet metal parts adsorption and fixing unit 6. The vacuum pump 63 provides vacuum adsorption force to the vacuum suction cup 61 through the vacuum tube 62, and the vacuum suction cup 61 adsorbs and fixes the planar position of the battery box sheet metal parts.

[0024] It is worth noting that the components disclosed in the above embodiments are all general standard parts or parts known to those skilled in the art. Their structures and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods. The methods by which the PLC controller 2 controls the linear motor 51, the first electric push rod 31, the second electric push rod 41, and the vacuum pump 63 all adopt existing technologies. The PLC controller 2, the linear motor 51, the first electric push rod 31, the second electric push rod 41, and the vacuum pump 63 are all products currently on the market. Their structures and principles are known technologies. This solution only describes their role in this solution and the technical effects to be produced. The linear motor 51 model can be the ETEL LMS series, and the guide rail 52 model can be the THK SR series.

[0025] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances. For example, a rotary connection can refer to a rotary connection through a bearing.

[0026] The parts of this utility model not described in detail are prior art. Although this utility model has been specifically shown and introduced in conjunction with preferred embodiments, there are many methods and approaches to implement this technical solution. The above description is only a preferred embodiment of this utility model. However, those skilled in the art should understand that various changes in form and detail can be made to this utility model without departing from the spirit and scope of this utility model as defined by the appended claims, and all such changes shall be within the protection scope of this utility model.

Claims

1. A fixing device for processing sheet metal parts of a battery box, comprising a frame (1), characterized in that: A PLC controller (2) is installed on the side of the frame (1), and a position adjustment mechanism (5) is installed on the inner side of the frame (1). A first lifting mechanism (3) and a second lifting mechanism (4) are respectively installed on the adjustment part of the position adjustment mechanism (5). A contour pressing unit (7) is installed on the lifting part of the first lifting mechanism (3), and a sheet metal adsorption and fixing unit (6) is installed on the lifting part of the second lifting mechanism (4). The PLC controller (2) is electrically connected to an external power supply.

2. The fixing device for processing sheet metal parts of a battery box according to claim 1, characterized in that: The position adjustment mechanism (5) includes a linear motor (51) and a guide rail (52). The end of the guide rail (52) is fixedly connected to the frame (1). The linear motor (51) is mounted on the guide rail (52). There are three sets of linear motors (51). The linear motors (51) are electrically connected to the PLC controller (2).

3. A fixing device for processing sheet metal parts of a battery box according to claim 1 or 2, characterized in that: The first lifting mechanism (3) is provided in two sets. The two sets of first lifting mechanisms (3) are set at the bottom of two sets of linear motors (51) located on the side. The first lifting mechanism (3) includes a first electric push rod (31) and a first mounting base (32). The first electric push rod (31) is installed at the bottom of two sets of linear motors (51) located on the side. The first mounting base (32) is installed at the telescopic end of the first electric push rod (31). The first electric push rod (31) is electrically connected to the PLC controller (2).

4. The fixing device for processing sheet metal parts of a battery box according to claim 3, characterized in that: The contour pressing unit (7) includes a positioning rod (71), a spring (72) and a connecting block (73). The positioning rod (71) is evenly arranged on the first mounting base (32) and is movably connected to the first mounting base (32) in the upper and lower positions. The connecting block (73) is fixed on the top of the positioning rod (71) and is connected to the first mounting base (32) through the spring (72).

5. A fixing device for processing sheet metal parts of a battery box according to claim 1 or 2, characterized in that: The second lifting mechanism (4) includes a second electric push rod (41) and a second mounting base (42). The second electric push rod (41) is mounted on the bottom of the linear motor (51) located in the middle. The second mounting base (42) is fixed to the telescopic end of the second electric push rod (41). The second electric push rod (41) is electrically connected to the PLC controller (2).

6. A fixing device for processing sheet metal parts of a battery box according to claim 5, characterized in that: The sheet metal adsorption and fixing unit (6) includes a vacuum suction cup (61), a vacuum tube (62) and a vacuum pump (63). The vacuum pump (63) is installed inside the second mounting base (42). The vacuum suction cup (61) is located at the bottom of the second mounting base (42). The vacuum suction cup (61) is connected to the inside of the vacuum pump (63) through the vacuum tube (62). The vacuum pump (63) is electrically connected to the PLC controller (2).