Uniform vibration cooling equipment for modified filling master batch particles

Abstract

The utility model discloses uniform vibration cooling equipment for modified filling master batch particles. The uniform vibration cooling equipment comprises a feeding mechanism, a vibration cooling mechanism, a fan and an air duct, a stirring motor is fixedly connected to the feeding cylinder, a first bevel gear is fixedly connected to the output end of the stirring motor, and a second bevel gear is connected to the first bevel gear in an engaged mode; a cooling structure is designed, modified filling master batch particles are conveyed through the spiral track, the design is compact and efficient, a cooling channel which is long enough is provided in a limited space, the space utilization rate is optimized, it is guaranteed that the particles have enough time to be cooled in the conveying process, and therefore the overall cooling efficiency is improved, and the production cost is reduced. And meanwhile, a vibration structure is designed, so that the master batch particles smoothly descend along a spiral track at a constant speed, meanwhile, the particles do not continuously roll and move in a cooling area, the contact area between the particles is increased through the movement, and heat transfer is promoted.

Description

Technical Field

[0001] This utility model relates to the field of modified filler masterbatch technology, and in particular to a uniform vibration cooling device for modified filler masterbatch particles. Background Technology

[0002] Cooling modified filler masterbatch particles is a key process step. Its purpose is to reduce the particle temperature to prevent chemical changes or physical degradation caused by high temperature; to solidify the particle surface to improve the particle hardness and wear resistance; and to facilitate subsequent processing and packaging, such as preventing particle adhesion or deformation.

[0003] The existing cooling methods for modified filler masterbatch particles have the following drawbacks: First, the overall cooling rate of the particles is slow, which prolongs the production cycle, increases energy consumption, and may cause unnecessary chemical reactions in some components inside the particles due to prolonged exposure to high temperatures, thus affecting their final performance. Second, during the cooling process, the bottom particles are often difficult to cool effectively because the upper particles block the direct contact between the cooling medium and the bottom particles, resulting in a slow temperature drop in the bottom particles and even the possibility of local overheating. This uneven cooling affects the overall quality of the particles and may lead to a series of problems in subsequent processing, such as inconsistent particle hardness and color differences. Utility Model Content

[0004] The purpose of this invention is to provide a uniform vibration cooling device for modified filler masterbatch particles to solve the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a uniform vibration cooling device for modified filler masterbatch particles, including a vibration cooling mechanism. The vibration cooling mechanism consists of a frame, a base, a vibration motor, a fixed cylinder, a spiral track, a vibration plate, and a pad. The base is fixedly connected to the frame, the vibration motor is fixedly connected to the base, the fixed cylinder is fixedly connected to the base, the spiral track is fixedly connected to the outer wall of the fixed cylinder, and a cooling air outlet is opened on the outer wall of the fixed cylinder. An air duct is conductively connected to one side of the outer wall of the base, and a fan is fixedly connected to the other end of the air duct.

[0006] As a further technical solution of this utility model, a vibrating plate is fixedly connected to the outer wall of the fixed cylinder, a pad is fixedly connected to the lower surface of the vibrating plate, and the pad is fixedly connected to the frame.

[0007] As a further technical solution of this utility model, the top of the vibration cooling mechanism is provided with a feeding mechanism. The feeding mechanism consists of a feeding cylinder, a stirring motor, a first bevel gear, a second bevel gear, a main shaft, a stirring blade, a feeding pipe, a pushing screw, a transmission belt, a drive motor, a protective cover, and a guide plate. The stirring motor is fixedly connected to the feeding cylinder, and the output end of the stirring motor is fixedly connected to the first bevel gear. The second bevel gear is meshed with the first bevel gear, and the main shaft is fixedly connected to the second bevel gear, and the main shaft is sleeved on the feeding cylinder.

[0008] As a further technical solution of this utility model, a stirring blade is fixedly connected to the main shaft, a pusher screw is fixedly connected to one end of the main shaft, a feed pipe is provided at one end of the feed cylinder, the pusher screw is located inside the feed pipe, and a conveyor belt is provided at the bottom end of the feed pipe.

[0009] As a further technical solution of this utility model, a protective cover is fixedly connected to the conveyor belt, and the feed pipe is connected to the protective cover. The protective cover is provided with heat dissipation holes.

[0010] As a further technical solution of this utility model, a drive motor is fixedly connected to the conveyor belt.

[0011] As a further technical solution of this utility model, one end of the conveyor belt is fixedly connected to a guide plate, and the guide plate is aligned with one end of the spiral track.

[0012] Compared with the prior art, the beneficial effects achieved by this utility model are as follows: This utility model is designed with a cooling structure, which transports modified filler masterbatch particles through a spiral track. The design is compact and efficient, providing a sufficiently long cooling channel within a limited space, optimizing space utilization, and ensuring that the particles have enough time to cool during transportation, thereby improving the overall cooling efficiency. The masterbatch particles are further cooled by airflow. At the same time, a vibration structure is designed so that the masterbatch particles descend smoothly and uniformly along the spiral track, while the particles continuously tumble and move within the cooling area. This movement increases the contact area between particles, promotes heat transfer, and prevents heat transfer obstacles caused by close contact between particles, thereby maximizing the cooling effect, allowing heat to dissipate more quickly through the particle surface, ensuring the uniformity of particle cooling, and improving particle quality. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the overall front view of the present invention;

[0016] Figure 3 This is a top view of the overall structure of this utility model;

[0017] Figure 4 This is a three-dimensional structural diagram of the feeding mechanism of this utility model.

[0018] In the diagram: 1. Feeding mechanism; 11. Feeding cylinder; 12. Agitator motor; 13. First bevel gear; 14. Second bevel gear; 15. Main shaft; 16. Agitator blade; 17. Feeding pipe; 18. Pushing screw; 19. Conveyor belt; 110. Drive motor; 111. Protective cover; 112. Heat dissipation hole; 113. Guide plate; 2. Vibration cooling mechanism; 21. Frame; 22. Base; 23. Vibration motor; 24. Fixed cylinder; 25. Spiral track; 26. Cooling air outlet; 27. Vibrating plate; 28. Pad; 3. Fan; 4. Air duct. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0020] Please see the appendix Figure 1 - Appendix Figure 4This utility model provides an embodiment of a uniform vibration cooling device for modified filler masterbatch particles, comprising a vibration cooling mechanism 2. The vibration cooling mechanism 2 consists of a frame 21, a base 22, a vibration motor 23, a fixed cylinder 24, a spiral track 25, a vibration plate 27, and a pad 28. The base 22 is fixedly connected to the frame 21, the vibration motor 23 is fixedly connected to the base 22, the fixed cylinder 24 is fixedly connected to the base 22, the spiral track 25 is fixedly connected to the outer wall of the fixed cylinder 24, and a cooling air outlet 26 is provided on the outer wall of the fixed cylinder 24. An air duct 4 is conductively connected to one side of the outer wall of the base 22, and the other end of the air duct 4... A fan 3 is fixedly connected; a vibrating plate 27 is fixedly connected to the outer wall of the fixed cylinder 24, and a pad 28 is fixedly connected to the lower surface of the vibrating plate 27, and the pad 28 is fixedly connected to the frame 21. The vibrating plate 27 is used to drive the fixed cylinder 24 and the spiral track 25 to vibrate, and the pad 28 is used to bear the vibration force while effectively transmitting and regulating the vibration; a feeding mechanism 1 is set at the top of the vibration cooling mechanism 2. The feeding mechanism 1 consists of a feeding cylinder 11, a stirring motor 12, a first bevel gear 13, a second bevel gear 14, a main shaft 15, a stirring blade 16, a feeding pipe 17, a pushing screw 18, a conveyor belt 19, a drive motor 110, and a protective cover 11. The feed cylinder 11 consists of a feed guide plate 113. A stirring motor 12 is fixedly connected to the feed cylinder 11. A first bevel gear 13 is fixedly connected to the output end of the stirring motor 12. A second bevel gear 14 is meshed with the first bevel gear 13. A main shaft 15 is fixedly connected to the second bevel gear 14 and is sleeved on the feed cylinder 11. The stirring motor 12 drives the main shaft 15 to rotate through the first bevel gear 13 and the second bevel gear 14. A stirring blade 16 is fixedly connected to the main shaft 15. A pusher screw 18 is fixedly connected to one end of the main shaft 15. A feed pipe 17 is provided at one end of the feed cylinder 11, and the pusher screw 18 is disposed in the feed pipe 17. A conveyor belt 19 is provided at the bottom end of the pipe 17, and a pusher screw 18 is used to push the particles onto the conveyor belt 19. A protective cover 111 is fixedly connected to the conveyor belt 19, and the feed pipe 17 is connected to the protective cover 111. The protective cover 111 has heat dissipation holes 112 to prevent particles from falling off, and the heat dissipation holes 112 are used for initial heat dissipation. A drive motor 110 is fixedly connected to the conveyor belt 19 to drive the conveyor belt 19. A guide plate 113 is fixedly connected to one end of the conveyor belt 19, and the guide plate 113 is aligned with one end of the spiral track 25. The guide plate 113 is used to guide the particles into the spiral track 25.

[0021] Working Principle: When using this invention for uniform vibration cooling of modified filler masterbatch particles, the processed modified filler masterbatch particles are first fed into the feeding mechanism 1. The feeding mechanism 1 then feeds the particles into the vibration cooling mechanism 2 for cooling. Specifically, the stirring motor 12 on the feed cylinder 11 drives the first bevel gear 13, which in turn drives the meshing second bevel gear 14 to rotate. The second bevel gear 14 then drives the stirring blades 16 on the main shaft 15 to rotate, thus initially mixing the particles in the feed cylinder 11. Then, the particles are conveyed to the conveyor belt 19 through the pusher screw 18 on the feed pipe 17. The conveyor belt 19 is driven by the drive motor 110 and passes through a protective cover during the conveying process. 111 Prevents particles from falling and allows for initial heat dissipation through the heat dissipation holes 112. Finally, the particles enter the spiral track 25 through the guide plate 113. The base 22 is fixed on the frame 21, and the vibration motor 23 on it generates vibration force and transmits the vibration to the vibration plate 27. The vibration plate 27 further drives the fixed cylinder 24 and the spiral track 25 to vibrate. The pad block 28 is used to bear the vibration force while effectively transmitting and regulating the vibration. Under the action of vibration force and gravity, the particles spirally descend along the spiral track 25, constantly jumping and tumbling, colliding with each other. During the process, the fan 3 blows air into the base 22 through the air duct 4 and connects to the inside of the fixed cylinder 24. The air is blown out through the cooling air outlet 26 to dissipate heat from the particles.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the modules can be selected to achieve the purpose of this embodiment according to actual needs. Those skilled in the art can understand and implement this without any creative effort.

[0024] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A uniform vibration cooling device for modified filler masterbatch particles, comprising a vibration cooling mechanism (2), characterized in that: The vibration cooling mechanism (2) consists of a frame (21), a base (22), a vibration motor (23), a fixed cylinder (24), a spiral track (25), a vibration plate (27), and a pad (28). The base (22) is fixedly connected to the frame (21), the vibration motor (23) is fixedly connected to the base (22), the fixed cylinder (24) is fixedly connected to the base (22), the spiral track (25) is fixedly connected to the outer wall of the fixed cylinder (24), the cooling air outlet (26) is opened on the outer wall of the fixed cylinder (24), the air duct (4) is connected to one side of the outer wall of the base (22), and the fan (3) is fixedly connected to the other end of the air duct (4).

2. The uniform vibration cooling device for modified filler masterbatch particles according to claim 1, characterized in that: A vibrating plate (27) is fixedly connected to the outer wall of the fixed cylinder (24), and a pad (28) is fixedly connected to the lower surface of the vibrating plate (27), and the pad (28) is fixedly connected to the frame (21).

3. The uniform vibration cooling device for modified filler masterbatch particles according to claim 1, characterized in that: The top of the vibration cooling mechanism (2) is provided with a feeding mechanism (1). The feeding mechanism (1) consists of a feeding cylinder (11), a stirring motor (12), a first bevel gear (13), a second bevel gear (14), a main shaft (15), a stirring blade (16), a feeding pipe (17), a pusher screw (18), a conveyor belt (19), a drive motor (110), a protective cover (111), and a guide plate (113). The stirring motor (12) is fixedly connected to the feeding cylinder (11). The output end of the stirring motor (12) is fixedly connected to the first bevel gear (13). The second bevel gear (14) is meshed on the first bevel gear (13). The main shaft (15) is fixedly connected to the second bevel gear (14), and the main shaft (15) is sleeved on the feeding cylinder (11).

4. The uniform vibration cooling device for modified filler masterbatch particles according to claim 3, characterized in that: A stirring blade (16) is fixedly connected to the main shaft (15). A pusher screw (18) is fixedly connected to one end of the main shaft (15). A feed pipe (17) is provided at one end of the feed cylinder (11), and the pusher screw (18) is located inside the feed pipe (17). A conveyor belt (19) is provided at the bottom end of the feed pipe (17).

5. The uniform vibration cooling device for modified filler masterbatch particles according to claim 4, characterized in that: A protective cover (111) is fixedly connected to the conveyor belt (19), and the feed pipe (17) is connected to the protective cover (111). The protective cover (111) has heat dissipation holes (112).

6. The uniform vibration cooling device for modified filler masterbatch particles according to claim 4, characterized in that: A drive motor (110) is fixedly connected to the conveyor belt (19).

7. The uniform vibration cooling device for modified filler masterbatch particles according to claim 4, characterized in that: One end of the conveyor belt (19) is fixedly connected to a guide plate (113), and the guide plate (113) is aligned with one end of the spiral track (25).

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