Wire taking device
By designing a thread-taking device that includes a mounting plate, a housing, a stepper motor, and a guide ring, the problems of low efficiency, poor quality, high labor intensity, and high cost of manual thread winding are solved, realizing automated winding, improving efficiency and quality, and reducing labor intensity and cost.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NINGBO ECONOMIC TECH DEV ZONE RENTONG TEMPERED GLASS CO LTD
- Filing Date
- 2025-06-06
- Publication Date
- 2026-05-05
AI Technical Summary
Traditional manual winding of cotton thread is inefficient, of poor quality, labor-intensive, and costly, and is prone to tangling and knotting.
Design a thread take-up device, including components such as a mounting plate, a housing, a stepper motor, a spur gear, a guide ring, and a guide ring, to achieve automatic winding of cotton thread through an automated mechanical structure, and to automatically control the winding process by combining a pressure sensor and a controller.
It enables automated winding of cotton thread, reducing labor intensity and costs, improving winding efficiency and quality, and avoiding tangling and knotting problems.
Smart Images

Figure CN224198928U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of glass processing technology, and specifically relates to a wire taking device. Background Technology
[0002] In the glass manufacturing process, cotton thread is typically placed between glass panes as a insulating material to prevent scratches or damage caused by contact and friction. When the stacked glass panes are removed sequentially, the cotton thread needs to be wound up and recycled for reuse or centralized disposal. However, traditional methods of retrieving the thread mostly rely on manual operation. Manually winding the thread is not only inefficient, but also prone to tangling and knotting, affecting its subsequent use. Furthermore, manual operation is labor-intensive and costly. Utility Model Content
[0003] The purpose of this invention is to provide a thread-taking device that solves the problems of low efficiency, poor quality, high labor intensity, and high cost associated with manual winding of cotton thread.
[0004] The specific technical solution adopted by this utility model is as follows:
[0005] A wire taking device includes a mounting plate, a housing fixedly connected to the upper surface of the mounting plate, a circular hole on the upper surface of the housing, a first bearing fixedly connected to the inner ring of the circular hole, a cylinder fixedly connected to the inner ring of the first bearing, a cylinder fitted against the inner wall of the cylinder, the bottom of the cylinder fixedly connected to the upper surface of the mounting plate, a first spur gear fixedly connected to the surface of the cylinder, a stepper motor fixedly connected to the inner wall of the housing, a first rotating shaft fixedly connected to the output end of the stepper motor, a second spur gear fixedly connected to the surface of the first rotating shaft, the second spur gear meshing with the first spur gear, a hollow block fixedly connected to the surface of the cylinder, a support column fixedly connected to the right side of the hollow block, a first guide ring fixedly connected to the top of the support column, a first bevel gear fixedly connected to the surface of the cylinder, and a winding bracket fixedly connected to the surface of the cylinder.
[0006] The present invention is further configured such that the winding bracket includes a support frame, a second bearing, a threaded column, a nut, a retaining ring, a spool, and a second bevel gear. The inner wall of the support frame is fixedly connected to the surface of the cylinder, the inner wall of the support frame is fixedly connected to the outer ring of the second bearing, the inner ring of the second bearing is fixedly connected to the surface of the threaded column, the surface of the threaded column is threadedly connected to the inner wall of the nut, the surface of the threaded column is fixedly connected to the inner wall of the retaining ring, the inner wall of the spool is in contact with the surface of the threaded column, the upper and lower sides of the spool are respectively in contact with the bottom of the nut and the upper surface of the retaining ring, the inner wall of the second bevel gear is fixedly connected to the surface of the threaded column, and the second bevel gear meshes with the first bevel gear.
[0007] The present invention is further configured such that a T-shaped bracket is fixedly connected to the upper surface of the mounting plate, a monitoring mechanism is fixedly connected to the upper surface of the T-shaped bracket, a second guide ring and a third guide ring are fixedly connected to the upper surface of the T-shaped bracket, a controller and a motor driver are fixedly connected to the inner wall of the box, and a touch panel is fixedly connected to the front of the box.
[0008] The present invention is further configured such that the second guide ring is located on the left side of the monitoring mechanism, and the third guide ring is located on the right side of the monitoring mechanism.
[0009] The present invention is further configured such that the monitoring mechanism includes a fixed base, a pressure sensor, a U-shaped plate, a cross column, and a pulley. The bottom of the fixed base is fixedly connected to the upper surface of the T-shaped bracket, the bottom of the pressure sensor is fixedly connected to the upper surface of the fixed base, the upper surface of the pressure sensor is fixedly connected to the bottom of the U-shaped plate, the front and rear sides of the cross column are fixedly connected to the inner wall of the U-shaped plate, and the pulley is sleeved on the cross column.
[0010] The present invention is further configured such that the touch panel is connected to the controller via a communication line, the controller is connected to the motor driver via a control line, the motor driver is connected to the stepper motor via a motor line, and the pressure sensor is connected to the controller via a power line and a signal line.
[0011] The technical effects achieved by this utility model are as follows:
[0012] This utility model discloses a thread-taking device that, through the cooperation of a mounting plate, a box, a circular hole, a first bearing, a cylinder, a column, a first spur gear, a stepper motor, a first rotating shaft, a second spur gear, a hollow block, a support column, a first guide ring, a first bevel gear, and a winding bracket, enables the stepper motor to automatically and neatly wind the cotton thread onto the winding bracket after startup. This eliminates the need for manual operation by workers when winding the cotton thread, thereby reducing the labor intensity and cost for workers.
[0013] The present invention provides a thread-taking device that, through the cooperation of a T-shaped bracket, a monitoring mechanism, a second guide ring, a third guide ring, a controller, a motor driver, and a touch panel, enables a stepper motor to automatically drive the stacked glass as it is taken away in sequence. This allows the thread-taking device to be wound up without manual intervention, making it more convenient to use. Attached Figure Description
[0014] Figure 1 This is a three-dimensional schematic diagram of the structure of this utility model;
[0015] Figure 2 This is a top view of the structure of this utility model;
[0016] Figure 3 yes Figure 2 Sectional view at point AA;
[0017] Figure 4 This is a bottom view of the box body in this utility model;
[0018] Figure 5 This is a front view of the winding bracket in this utility model;
[0019] Figure 6 This is a front view of the monitoring mechanism in this utility model;
[0020] Figure 7 yes Figure 6 Sectional view at point BB.
[0021] The attached diagram lists the components represented by each number as follows:
[0022] 1. Mounting plate; 2. Box body; 3. Circular hole; 4. First bearing; 5. Cylinder; 6. Column; 7. First spur gear; 8. Stepper motor; 9. First rotating shaft; 10. Second spur gear; 11. Hollow block; 12. Support column; 13. First guide ring; 14. First bevel gear; 15. Winding bracket; 151. Support frame; 152. Second bearing; 153. Threaded column; 154. Nut; 155. Retaining ring; 156. Wire spool; 157. Second bevel gear; 16. T-shaped bracket; 17. Monitoring mechanism; 171. Fixing base; 172. Pressure sensor; 173. U-shaped plate; 174. Horizontal column; 175. Pulley; 18. Second guide ring; 19. Third guide ring; 20. Controller; 21. Motor driver; 22. Touch panel. Detailed Implementation
[0023] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0024] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0025] like Figures 1 to 5As shown, a wire taking device includes a mounting plate 1, a housing 2 fixedly connected to the upper surface of the mounting plate 1, a circular hole 3 opened on the upper surface of the housing 2, a first bearing 4 fixedly connected to the inner ring of the circular hole 3, a cylinder 5 fixedly connected to the inner ring of the first bearing 4, a cylinder 6 fitted against the inner wall of the cylinder 5, the bottom of the cylinder 6 fixedly connected to the upper surface of the mounting plate 1, a first spur gear 7 fixedly connected to the surface of the cylinder 5, a stepper motor 8 fixedly connected to the inner wall of the housing 2, a first rotating shaft 9 fixedly connected to the output end of the stepper motor 8, a second spur gear 10 fixedly connected to the surface of the first rotating shaft 9, the second spur gear 10 meshing with the first spur gear 7, a hollow block 11 fixedly connected to the surface of the cylinder 5, a support column 12 fixedly connected to the right side of the hollow block 11, a first guide ring 13 fixedly connected to the top of the support column 12, a first bevel gear 14 fixedly connected to the surface of the cylinder 5, and a winding bracket 15 fixedly connected to the surface of the cylinder 6.
[0026] The winding bracket 15 includes a support frame 151, a second bearing 152, a threaded post 153, a nut 154, a retaining ring 155, a bobbin 156, and a second bevel gear 157. The inner wall of the support frame 151 is fixedly connected to the surface of the cylinder 6. The inner wall of the support frame 151 is fixedly connected to the outer ring of the second bearing 152. The inner ring of the second bearing 152 is fixedly connected to the surface of the threaded post 153. The surface of the threaded post 153 is threadedly connected to the inner wall of the nut 154. The surface of the threaded post 153 is fixedly connected to the inner wall of the retaining ring 155. The inner wall of the bobbin 156 is in contact with the surface of the threaded post 153. The upper and lower sides of the bobbin 156 are in contact with the bottom of the nut 154 and the upper surface of the retaining ring 155, respectively. The inner wall of the second bevel gear 157 is fixedly connected to the surface of the threaded post 153. The second bevel gear 157 meshes with the first bevel gear 14.
[0027] It should be noted that when the stepper motor 8 starts, it drives the second spur gear 10 to rotate. Through the cooperation of the second spur gear 10 and the first spur gear 7, the first guide ring 13 rotates around the cylinder 6. At the same time, through the cooperation of the first bevel gear 14 and the second bevel gear 157, the bobbin 156 and the cylinder 5 rotate synchronously. At this time, through the rotating bobbin 156 and the first guide ring 13, the cotton thread can be neatly wound onto the bobbin 156. Through the cooperation of the threaded post 153, the nut 154 and the retaining ring 155, the bobbin 156 on the winding bracket 15 can be disassembled and replaced.
[0028] like Figures 1 to 7 As shown, a T-shaped bracket 16 is fixedly connected to the upper surface of the mounting plate 1, a monitoring mechanism 17 is fixedly connected to the upper surface of the T-shaped bracket 16, a second guide ring 18 and a third guide ring 19 are fixedly connected to the upper surface of the T-shaped bracket 16, a controller 20 and a motor driver 21 are fixedly connected to the inner wall of the box 2, and a touch panel 22 is fixedly connected to the front of the box 2.
[0029] The second guide ring 18 is located on the left side of the monitoring mechanism 17, and the third guide ring 19 is located on the right side of the monitoring mechanism 17.
[0030] The monitoring mechanism 17 includes a fixed base 171, a pressure sensor 172, a U-shaped plate 173, a cross column 174, and a pulley 175. The bottom of the fixed base 171 is fixedly connected to the upper surface of the T-shaped bracket 16. The bottom of the pressure sensor 172 is fixedly connected to the upper surface of the fixed base 171. The upper surface of the pressure sensor 172 is fixedly connected to the bottom of the U-shaped plate 173. The front and rear sides of the cross column 174 are fixedly connected to the inner wall of the U-shaped plate 173. The pulley 175 is sleeved on the cross column 174.
[0031] The touch panel 22 is connected to the controller 20 via a communication line. The controller 20 is connected to the motor driver 21 via a control line. The motor driver 21 is connected to the stepper motor 8 via a motor line. The pressure sensor 172 is connected to the controller 20 via a power line and a signal line.
[0032] It should be noted that the pulley 175 can rotate freely on the crossbar 174, and the cotton thread can be guided by the second guide ring 18 and the third guide ring 19. When the cotton thread is located within the U-shaped plate 173, it is supported by the pulley 175 and positioned by the U-shaped plate 173. When the stacked glass clamps the cotton thread, the thread can be tensioned by winding it up. Furthermore, the pressure on the pressure sensor 172 increases with the increase of the cotton thread tension. When the pressure on the pressure sensor 172 reaches a set value, the controller 20 sends a signal to the motor driver 21 based on the signal transmitted by the pressure sensor 172. Then, the motor driver 21... The received signal causes the stepper motor 8 to stop driving the second spur gear 10 to rotate, thus stopping the winding of the cotton thread. When one piece of glass is removed from the stack, the cotton thread is no longer clamped by the glass, reducing the tension of the cotton thread and causing the pressure sensor 172 to be less than the set value. At this time, the controller 20 sends a signal to the motor driver 21 based on the signal transmitted by the pressure sensor 172. Then, the motor driver 21 drives the stepper motor 8 to rotate the second spur gear 10 based on the received signal, causing the bobbin 156 and the first guide ring 13 to rotate synchronously. At this time, the cotton thread is wound onto the bobbin 156 through the rotating bobbin 156 and the first guide ring 13.
[0033] The working principle of this utility model is as follows: First, the thread taking device is installed in a suitable position and placed higher than the glass. Then, the cotton thread is passed through the second guide ring 18, the third guide ring 19 and the first guide ring 13 in sequence, and the cotton thread is placed on the pulley 175. Then, the end of the cotton thread is fixed on the spool 156. The stepper motor 8 is started by operating the touch panel 22. At this time, the stepper motor 8 drives the second spur gear 10 to rotate. Through the cooperation of the second spur gear 10 and the first spur gear 7, the first guide ring 13 rotates around the cylinder 6. At the same time, through the cooperation of the first bevel gear 14 and the second bevel gear 157, the spool 156 and the cylinder 5 rotate synchronously. At this time, through the rotating spool 156 and the first guide ring 13, the cotton thread can be neatly wound on the spool 156.
[0034] Simultaneously, as the cotton thread winds onto the spool 156, the tension of the cotton thread increases, and the pressure on the pressure sensor 172 also increases with the increase in the tension of the cotton thread. When the pressure on the pressure sensor 172 reaches the set value, the controller 20 sends a signal to the motor driver 21 based on the signal transmitted by the pressure sensor 172. Then, the motor driver 21, based on the received signal, stops the stepper motor 8 from driving the second spur gear 10 to rotate, thus stopping the winding of the cotton thread. When one piece of stacked glass is removed, the tension of the cotton thread decreases because the cotton thread is no longer clamped by the glass, and the pressure on the pressure sensor 172 is less than the set value. At this time, the controller 20 sends a signal to the motor driver 21 based on the signal transmitted by the pressure sensor 172. Then, the motor driver 21, based on the received signal, drives the stepper motor 8 to drive the second spur gear 10 to rotate, and causes the spool 156 and the first guide ring 13 to rotate synchronously. At this time, the cotton thread is wound onto the spool 156 through the rotating spool 156 and the first guide ring 13.
[0035] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model, unless otherwise specified or limited, shall be implemented using conventional methods in the field.
Claims
1. A wire taking device, characterized in that: Includes a mounting plate (1), a housing (2) is fixedly connected to the upper surface of the mounting plate (1), a circular hole (3) is opened on the upper surface of the housing (2), a first bearing (4) is fixedly connected to the inner ring of the circular hole (3), a cylinder (5) is fixedly connected to the inner ring of the first bearing (4), a cylinder (6) is fitted to the inner wall of the cylinder (5), the bottom of the cylinder (6) is fixedly connected to the upper surface of the mounting plate (1), a first spur gear (7) is fixedly connected to the surface of the cylinder (5), and a stepper motor (8) is fixedly connected to the inner wall of the housing (2). The output end of the machine (8) is fixedly connected to a first rotating shaft (9), and a second spur gear (10) is fixedly connected to the surface of the first rotating shaft (9). The second spur gear (10) meshes with the first spur gear (7). A hollow block (11) is fixedly connected to the surface of the cylinder (5). A support column (12) is fixedly connected to the right side of the hollow block (11). A first guide ring (13) is fixedly connected to the top of the support column (12). A first bevel gear (14) is fixedly connected to the surface of the cylinder (5). A winding bracket (15) is fixedly connected to the surface of the cylinder (6).
2. The wire taking device according to claim 1, characterized in that: The winding bracket (15) includes a support frame (151), a second bearing (152), a threaded column (153), a nut (154), a retaining ring (155), a bobbin (156), and a second bevel gear (157). The inner wall of the support frame (151) is fixedly connected to the surface of the cylinder (6), and the inner wall of the support frame (151) is fixedly connected to the outer ring of the second bearing (152). The inner ring of the second bearing (152) is fixedly connected to the surface of the threaded column (153). The surface of the threaded post (153) is threaded to the inner wall of the nut (154), the surface of the threaded post (153) is fixedly connected to the inner wall of the retaining ring (155), the inner wall of the bobbin (156) is in contact with the surface of the threaded post (153), the upper and lower sides of the bobbin (156) are respectively in contact with the bottom of the nut (154) and the upper surface of the retaining ring (155), the inner wall of the second bevel gear (157) is fixedly connected to the surface of the threaded post (153), and the second bevel gear (157) meshes with the first bevel gear (14).
3. The wire-taking device according to claim 1, characterized in that: The upper surface of the mounting plate (1) is fixedly connected to a T-shaped bracket (16), the upper surface of the T-shaped bracket (16) is fixedly connected to a monitoring mechanism (17), the upper surface of the T-shaped bracket (16) is fixedly connected to a second guide ring (18) and a third guide ring (19), the inner wall of the box (2) is fixedly connected to a controller (20) and a motor driver (21), and the front of the box (2) is fixedly connected to a touch panel (22).
4. The wire taking device according to claim 3, characterized in that: The second guide ring (18) is located on the left side of the monitoring mechanism (17), and the third guide ring (19) is located on the right side of the monitoring mechanism (17).
5. A wire-taking device according to claim 3, characterized in that: The monitoring mechanism (17) includes a fixed base (171), a pressure sensor (172), a U-shaped plate (173), a cross column (174), and a pulley (175). The bottom of the fixed base (171) is fixedly connected to the upper surface of the T-shaped bracket (16). The bottom of the pressure sensor (172) is fixedly connected to the upper surface of the fixed base (171). The upper surface of the pressure sensor (172) is fixedly connected to the bottom of the U-shaped plate (173). The front and rear sides of the cross column (174) are fixedly connected to the inner wall of the U-shaped plate (173). The pulley (175) is sleeved on the cross column (174).
6. A wire-taking device according to claim 5, characterized in that: The touch panel (22) is connected to the controller (20) via a communication line. The controller (20) is connected to the motor driver (21) via a control line. The motor driver (21) is connected to the stepper motor (8) via a motor line. The pressure sensor (172) is connected to the controller (20) via a power line and a signal line.