Automatic tray unloading equipment for hoses

Abstract

The utility model discloses an automatic disk unloading device for hoses in the field of hose transportation, which comprises an inner ring fixing piece, an outer ring fixing piece and an inner diameter fixing device, the inner ring fixing piece is circular, a bearing is fixedly connected to the outer side of the inner ring fixing piece, two sides of the inner ring fixing piece are fixedly connected with annular bearing clamping plates through bolts, and the inner diameter fixing device is connected with the outer ring fixing piece. An outer ring rotating piece is fixedly connected to the outer side of the bearing, a gear ring is fixedly connected to one side of the outer ring rotating piece through a bolt, an L-shaped motor support is welded to the front face of the inner ring fixing piece, a driving motor is fixedly connected to the top of the motor support through a bolt, and a gear is arranged at the output end of the driving motor and engaged with the gear ring; four telescopic rods are evenly distributed and welded to the side face of the outer ring rotating piece, an inner diameter fixing device is welded to the top of each telescopic rod, and a plurality of guide rollers are evenly distributed in the inner diameter fixing devices in a fan-shaped mode. According to the hose disc unloading device, a hose disc can be vertically fixed, automatically driven to rotate and unloaded, operation is easy, and use is convenient.

Description

Technical Field

[0001] This utility model relates to the field of hose transportation, specifically an automatic hose unloading device. Background Technology

[0002] Rubber hoses are steel wire braided hoses. The hose consists of an inner rubber layer, a steel wire braided layer, and an outer rubber layer. They are suitable for conveying hydraulic fluids such as alcohols, fuels, lubricating oils, emulsions, etc. Rubber hoses are shipped in coils by the manufacturer and uncoiled upon arrival at the point of use.

[0003] Existing methods of unloading hose reels involve multiple workers manually unloading them from the transport vehicle. After unloading, workers then untangle the hose reel to prevent twisting. However, the reel-shaped hose is quite heavy, making unloading from the transport vehicle inconvenient, time-consuming, and labor-intensive. Furthermore, as the hose is unwound, the length of the hose increases, requiring workers to pull on it, making the process of moving around the reel even more strenuous and cumbersome. Therefore, those skilled in the art have provided an automated hose unloading device to solve the problems mentioned in the background art. Utility Model Content

[0004] The purpose of this invention is to provide an automatic hose unloading device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An automatic hose unloading device includes an inner ring fixing component, an outer ring fixing component, and an inner diameter fixing device. The inner ring fixing component is circular, and a bearing is fixedly connected to the outer side of the inner ring fixing component. Annular bearing plates are bolted to both sides of the inner ring fixing component. An outer ring rotating component is fixedly connected to the outer side of the bearing, allowing relative rotation with the inner ring fixing component. A gear ring is bolted to one side of the outer ring rotating component. An L-shaped motor bracket is welded to the front of the inner ring fixing component, and a drive motor is bolted to the top of the motor bracket. A gear at the output end of the drive motor meshes with the gear ring. Four telescopic rods are evenly welded to the side of the outer ring rotating component, and an inner diameter fixing device is welded to the top of each telescopic rod. The inner diameter fixing device is fan-shaped, and multiple guide rollers are evenly distributed within the fan-shaped area of ​​the inner diameter fixing device.

[0007] As a further embodiment of this utility model: a square positioning hole is provided at the center of the inner ring fixing member, and a cylindrical unloading insertion bolt is slidably connected in the square hole. Support rods are horizontally welded on both sides of the unloading insertion bolt, and fork arm insertion holes are provided on the support rods.

[0008] As a further improvement of this utility model: a telescopic locking knob is provided on the fixed part of the telescopic rod, an adjusting fixing plate is welded to the top of the fixed part on the front of the telescopic rod, an adjusting bolt is connected to the adjusting fixing plate by a thread, an adjusting baffle is welded to the top of the telescopic part on the front of the telescopic rod, and the top of the adjusting bolt is always in contact with the adjusting baffle.

[0009] As a further improvement of this utility model: two first reinforcing plates are welded to both sides of the adjusting fixing plate, and a second reinforcing plate is welded to the center of the adjusting baffle.

[0010] As a further improvement of this utility model, fan-shaped baffles are welded on both sides of the inner diameter fixing device.

[0011] As a further improvement of this utility model: the bottom of the inner diameter fixing device is provided with a welding connector, and the top of the telescopic part of the telescopic rod is inserted into the welding connector and then welded.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. In this utility model, by placing the inner ring fixing component at the center of the flexible hose reel, adjusting the length of the telescopic rods in four directions to make the inner diameter fixing device fit with the inner diameter of the flexible hose reel, evenly adjusting the length of the four adjusting bolts, pushing the telescopic rods to continue to extend, improving the connection strength between the inner diameter fixing device and the flexible hose reel, and finally locking the telescopic locking knob, pulling the flexible hose reel can fix the flexible hose reel on the inner diameter fixing device. With the smooth rotation connection between the outer ring rotating component and the inner ring fixing component, it is easy to unload the reel and save labor.

[0014] 2. In this utility model, the drive motor mounted on the motor bracket on the inner ring fixing component rotates, and due to the meshing of gears, it drives the outer ring rotating component to rotate relative to the inner ring fixing component, thereby causing the hose reel to rotate. This eliminates the need for workers to pull the hose around the hose reel, saving labor, making it easy to unload the reel, and making it convenient to use.

[0015] 3. In this utility model, by means of the guide roller set on the inner diameter fixing device, when the hose reel is unloaded to the final stage, the hose reel becomes loose, the friction between the inner diameter of the hose reel and the inner diameter fixing device decreases, and the inner diameter fixing device cannot drive the hose reel to rotate. The guide roller can reduce the friction between the hose reel and the inner diameter fixing device, so that the hose reel and the inner diameter fixing device can rotate relative to each other, which facilitates unloading. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the back of the structure of this utility model;

[0018] Figure 3 This is a front view of the outer ring rotating component in this utility model;

[0019] Figure 4 This is a schematic diagram of the inner ring fixing component in this utility model;

[0020] Figure 5 This is a schematic cross-sectional view of the inner diameter fixing device in this utility model;

[0021] Figure 6 This is a schematic diagram of the unloading insertion bolt in this utility model.

[0022] In the diagram: 1. Unloading insertion bolt; 2. Inner ring fixing component; 3. Outer ring rotating component; 4. Telescopic rod; 5. Adjusting fixing plate; 6. Adjusting bolt; 7. First reinforcing plate; 8. Adjusting baffle; 9. Inner diameter fixing device; 10. Gear ring; 11. Motor bracket; 12. Drive motor; 13. Telescopic locking knob; 14. Bearing clamp; 15. Second reinforcing plate; 16. Positioning square hole; 17. Bearing; 18. Fan-shaped baffle; 19. Welded connector; 20. Guide roller; 21. Support rod; 22. Fork arm insertion hole. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-6An automatic hose unloading device includes an inner ring fixing component 2, an outer ring fixing component, and an inner diameter fixing device 9. The inner ring fixing component 2 is circular. A bearing 17 is fixedly connected to the outer side of the inner ring fixing component 2. Annular bearing clamps 14 are fixedly connected to both sides of the inner ring fixing component 2 by bolts. An outer ring rotating component 3 is fixedly connected to the outer side of the bearing 17. The outer ring rotating component 3 can rotate relative to the inner ring fixing component 2. A toothed ring 10 is fixedly connected to one side of the outer ring rotating component 3 by bolts. An L-shaped... The motor bracket 11 has a drive motor 12 fixedly connected to its top by bolts. The output end of the drive motor 12 is equipped with a gear that meshes with the gear ring 10. Four telescopic rods 4 are evenly welded to the side of the outer ring rotating part 3. Each telescopic rod 4 has an inner diameter fixing device 9 welded to its top. The inner diameter fixing device 9 is fan-shaped, and multiple guide rollers 20 are evenly distributed inside the fan-shaped part of the inner diameter fixing device 9. This utility model can fix and support the hose reel, automatically rotate the hose reel, facilitate unloading, is convenient to use, and saves labor.

[0025] Among them, a square positioning hole 16 is provided at the center of the inner ring fastener 2, and a cylindrical unloading insert 1 is slidably connected in the square hole. Support rods 21 are horizontally welded on both sides of the unloading insert 1. Fork arm insertion holes 22 are provided on the support rods 21 to facilitate the unloading of the hose reel by a forklift and the support of the inner ring fastener 2 during the unloading process.

[0026] The telescopic rod 4 is equipped with a telescopic locking knob 13 on its fixed part. An adjustment fixing plate 5 is welded to the top of the fixed part on the front of the telescopic rod 4. An adjustment bolt 6 is threadedly connected to the adjustment fixing plate 5. An adjustment baffle 8 is welded to the top of the telescopic part on the front of the telescopic rod 4. The top of the adjustment bolt 6 is always in contact with the adjustment baffle 8, which facilitates the adjustment of the extension length of the telescopic rod 4, saves physical strength, improves the connection strength between the inner diameter fixing device 9 and the hose reel, and prevents the hose reel from slipping.

[0027] Two first reinforcing plates 7 are welded to both sides of the adjusting fixing plate 5, and a second reinforcing plate 15 is welded to the center of the adjusting baffle 8 to improve the structural strength of the adjusting fixing plate 5 and the adjusting baffle 8 and prevent deformation.

[0028] Among them, fan-shaped baffles 18 are welded on both sides of the inner diameter fixing device 9 to prevent the hose disc from slipping off the inner diameter fixing device 9.

[0029] The bottom of the inner diameter fixing device 9 is provided with a welding connector 19. The top of the telescopic part of the telescopic rod 4 is inserted into the welding connector 19 and then welded to improve the connection strength between the inner diameter fixing device 9 and the telescopic rod 4.

[0030] The working principle of this utility model is as follows: The inner ring fixing component 2 is placed at the center of the flexible reel. The lengths of the telescopic rods 4 in four directions are adjusted to ensure the inner diameter fixing device 9 fits snugly against the inner diameter of the flexible reel. The lengths of the four adjusting bolts 6 are evenly adjusted to push the telescopic rods 4 further out. The adjusting bolts 6 extend the movable part of the telescopic rods 4, saving physical effort while improving the connection strength between the inner diameter fixing device 9 and the flexible reel. Finally, the telescopic locking knob 13 is tightened to securely connect the flexible reel to the inner diameter fixing device 9. When the flexible reel is on a transport vehicle and needs to be unloaded before unloading, the unloading insert 1 is installed on the forklift's fork arm, allowing the fork arm to slide into the fork arm insertion hole 22. After the worker stands the flexible reel upright, the forklift drives the unloading insert 1 to slide against the inner ring fixing component 2. The hose reel is then vertically unloaded by a forklift, which is convenient. When unloading, the drive motor 12 starts, and due to the meshing of the gears, the gear ring 10 rotates, thereby causing the outer ring rotating part 3 and the inner ring fixing part 2 to rotate relative to each other. There is no need for workers to pull the hose around the hose reel, saving labor and facilitating unloading. When the hose reel is unloaded to the final stage, the hose reel will become loose, reducing the friction between the inner diameter of the hose reel and the inner diameter fixing device 9. At this time, the inner diameter fixing device 9 cannot drive the hose reel to rotate. The guide roller 20 on the inner diameter fixing device 9 can reduce the friction between the hose reel and the inner diameter fixing device 9, allowing the hose reel and the inner diameter fixing device 9 to rotate relative to each other. Workers can still make the hose reel and the inner ring fixing part 2 rotate relative to each other by pulling the hose, which is convenient for unloading.

[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An automatic hose unloading device, comprising an inner ring fixing member (2), an outer ring fixing member, and an inner diameter fixing device (9), characterized in that: The inner ring fixing member (2) is circular. The outer side of the inner ring fixing member (2) is fixedly connected with a bearing (17). The two sides of the inner ring fixing member (2) are fixedly connected with annular bearing plates (14) by bolts. The outer side of the bearing (17) is fixedly connected with an outer ring rotating member (3). The outer ring rotating member (3) can rotate relative to the inner ring fixing member (2). A toothed ring (10) is fixedly connected to one side of the outer ring rotating member (3) by bolts. The front side of the inner ring fixing member (2) An L-shaped motor bracket (11) is welded on. A drive motor (12) is fixedly connected to the top of the motor bracket (11) by bolts. The output end of the drive motor (12) is provided with a gear that meshes with the gear ring (10). Four telescopic rods (4) are evenly welded on the side of the outer ring rotating part (3). An inner diameter fixing device (9) is welded to the top of each telescopic rod (4). The inner diameter fixing device (9) is fan-shaped. Multiple guide rollers (20) are evenly distributed in the fan shape inside the inner diameter fixing device (9).

2. The automatic hose unloading device according to claim 1, characterized in that: The inner ring fixing member (2) has a square positioning hole (16) at its center. A cylindrical unloading insertion plug (1) is slidably connected in the square hole. Support rods (21) are horizontally welded on both sides of the unloading insertion plug (1). Fork arm insertion holes (22) are provided on the support rods (21).

3. The automatic hose unloading device according to claim 1, characterized in that: The telescopic rod (4) is provided with a telescopic locking knob (13) on the fixed part. An adjustment fixing plate (5) is welded to the top of the fixed part on the front of the telescopic rod (4). An adjustment bolt (6) is connected to the adjustment fixing plate (5) by a thread. An adjustment baffle (8) is welded to the top of the telescopic part on the front of the telescopic rod (4). The top of the adjustment bolt (6) is always attached to the adjustment baffle (8).

4. The automatic hose unloading device according to claim 3, characterized in that: Two first reinforcing plates (7) are welded to both sides of the adjusting fixing plate (5), and a second reinforcing plate (15) is welded to the center of the adjusting baffle (8).

5. The automatic hose unloading device according to claim 1, characterized in that: Fan-shaped baffles (18) are welded on both sides of the inner diameter fixing device (9).

6. The automatic hose unloading device according to claim 1, characterized in that: The bottom of the inner diameter fixing device (9) is provided with a welding connector (19), and the top of the telescopic part of the telescopic rod (4) is inserted into the welding connector (19) and then welded.

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