Chemical fiber polyester composite filament melt spinning structure

Abstract

The utility model discloses a chemical fiber polyester composite yarn melt spinning structure, and relates to the technical field of melt spinning equipment. The chemical fiber polyester composite yarn melt spinning structure comprises a mounting frame, a stretching assembly and a yarn pressing assembly, a transmission roller is rotationally mounted on the mounting frame, the stretching assembly is located in the mounting frame and comprises sliding seats, a driving gear, a servo motor, an arc-shaped opening and an arc-shaped toothed plate, and the sliding seats are fixedly connected to the front side and the rear side of the mounting frame. Driving gears are fixedly connected to the outer walls of the two sliding seats, arc-shaped toothed plates are fixedly connected to the inner walls of the front side and the rear side of the mounting frame, the driving gears are meshed with the arc-shaped toothed plates, and the wire pressing assembly is located on one side of the stretching assembly. According to the device, the uniformity and quality of products are improved, the driving gear, the servo motor and the arc-shaped toothed plate are arranged, the effect of adjusting the tension of stretched spun yarns can be achieved, and the phenomenon that fibers are broken or broken due to too large tension in the stretching process can be effectively prevented through proper tension adjustment.

Description

Technical Field

[0001] This utility model relates to the field of melt spinning equipment technology, and in particular to the melt spinning structure of chemical fiber polyester composite yarn. Background Technology

[0002] Melt spinning equipment is a key piece of equipment used to process polymer melt into fibers. It is widely used in the production of synthetic fibers such as polyester, nylon, and polypropylene. In some existing melt spinning equipment, friction wheels are typically used to rub the fibers to stabilize the fiber tension. The friction wheels are usually fixed in place. During the spinning process, the friction wheels are in continuous contact with the fibers and apply tension. Long-term use will cause wear on the surface of the friction wheels, affecting the stability of its friction force and thus affecting the quality of spinning.

[0003] In summary, this application proposes a melt-spinning structure for chemical fiber polyester composite yarn to solve the aforementioned problems. Utility Model Content

[0004] The purpose of this invention is to provide a melt spinning structure for polyester composite yarn, which can solve the problem that in some existing melt spinning devices, friction wheels are usually used to rub the yarn to stabilize the fiber tension. Usually, the friction wheels are fixed in place, and they are in continuous contact with the fiber and apply tension during the spinning process. Long-term use will cause wear on the surface of the friction wheel, affecting the stability of its friction force, and thus affecting the quality of spinning.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a melt spinning structure for polyester composite yarn, comprising a mounting frame, a stretching assembly, and a pressing assembly. A transmission roller is rotatably mounted on the mounting frame. The stretching assembly is located inside the mounting frame and includes a sliding seat, a drive gear, a servo motor, an arc-shaped opening, and an arc-shaped toothed plate. Sliding seats are fixedly connected to both the front and rear sides of the mounting frame. Drive gears are fixedly connected to the outer walls of both sets of sliding seats. Arc-shaped toothed plates are fixedly connected to the inner walls of both the front and rear sides of the mounting frame. The drive gear meshes with the arc-shaped toothed plate. The pressing assembly is located on one side of the stretching assembly.

[0006] Preferably, the mounting frame has arc-shaped openings on both the front and rear sides, and the sliding seats are slidably mounted on the arc-shaped openings. A servo motor is fixedly connected to one set of sliding seats, and the output shaft of the servo motor is connected to one set of sliding seats. Through the coordinated use of the sliding seats, drive gears, servo motors, arc-shaped openings, and arc-shaped toothed plates, the spinning process can be stretched. Stretching helps to make the fibers thinner and longer, and the fineness of the fibers can be precisely adjusted, thereby improving the uniformity and quality of the product. Furthermore, the drive gears, servo motors, and arc-shaped toothed plates can regulate the tension of the stretched spinning process. Appropriate tension adjustment can effectively prevent the fibers from breaking or fraying due to excessive tension during the stretching process, ensuring the integrity and quality of the fibers, thereby improving the quality of the fibers and reducing the generation of waste.

[0007] Preferably, the front side of the mounting frame is integrally formed with a protractor scale, and a set of sliding seats has arrows, which facilitates the use of the tensioning component and improves the accuracy of the tensioning component.

[0008] Preferably, threading rollers are rotatably mounted on the inner walls of the front and rear sides of the mounting frame. Multiple threading grooves are provided on the threading rollers, which facilitates the use of the auxiliary pressing assembly.

[0009] Preferably, the pressing assembly includes a hollow connecting block, a fixing rod, a pressing block, a spring damper, and a rectangular block. Hollow connecting blocks are fixedly connected to the inner walls of the front and rear sides of the mounting frame. Multiple sets of pressing blocks are fixedly connected to the outer wall of the fixing rod. Rectangular blocks are fixedly connected to both ends of the fixing rod, and a spring damper is fixedly connected to the top of each rectangular block. One end of the spring damper is connected to the inner top of the hollow connecting block. Through the coordinated use of the hollow connecting block, fixing rod, pressing block, spring damper, and rectangular block, the spinning process can be pressed. Through uniform compression, the yarn maintains a consistent diameter and shape after stretching, reducing uneven thickness caused by uneven yarn shape during stretching. Ensuring yarn uniformity is crucial for the appearance and quality of textiles. In conjunction with the stretching assembly, it helps the fiber maintain a stable shape during the setting process, preventing the yarn from loosening or deforming during subsequent processing.

[0010] Preferably, the center point of the pressure block and the threading groove are on a straight line, and a gap is formed between the pressure block and the threading groove. The gap is designed to allow the spinning thread to pass through. The top of the mounting frame is provided with a threading opening, which facilitates the threading of the spinning thread.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] (1) The melt spinning structure of the chemical fiber polyester composite yarn, through the cooperation of sliding seat, drive gear, servo motor, arc-shaped mouth and arc-shaped toothed plate, can perform the stretching work of spinning. Stretching helps to make the fiber thinner and longer, and can accurately adjust the fineness of the fiber, thereby improving the uniformity and quality of the product. The setting of drive gear, servo motor and arc-shaped toothed plate can play the role of adjusting the tension of the stretched spinning. Appropriate tension adjustment can effectively prevent the fiber from breaking or filament breaking due to excessive tension during the stretching process, ensuring the integrity and quality of the fiber, thereby improving the quality of the fiber and reducing the generation of waste.

[0013] (2) The melt spinning structure of the chemical fiber polyester composite yarn, through the combined use of hollow connecting block, fixing rod, pressure block, spring damper and rectangular block, can perform yarn pressing work on the spinning. Through uniform compression, it helps the yarn to maintain a consistent diameter and shape after stretching, reducing the problem of uneven thickness caused by uneven yarn shape during stretching. Ensuring the uniformity of the yarn is crucial to the appearance and quality of textiles. Through the combined use with the stretching component, it can help the fiber maintain a stable shape during the setting process and prevent the yarn from loosening or deforming in subsequent processing. Attached Figure Description

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0015] Figure 1 The three-dimensional representation of this utility model Figure 1 ;

[0016] Figure 2 The three-dimensional representation of this utility model Figure 2 ;

[0017] Figure 3 This is a partial perspective view of the present invention.

[0018] Reference numerals: 1. Mounting frame; 2. Drive roller; 3. Threading port; 4. Sliding seat; 5. Drive gear; 6. Servo motor; 7. Arc-shaped opening; 8. Arc-shaped toothed plate; 9. Angle scale; 10. Threading roller; 11. Threading groove; 12. Hollow connecting block; 13. Fixing rod; 14. Pressure block; 15. Spring damper; 16. Rectangular block. Detailed Implementation

[0019] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0020] Please see Figure 1-3This utility model provides a technical solution: a melt spinning structure for polyester composite yarn, including a mounting frame 1, a stretching assembly, and a pressing assembly. A transmission roller 2 is rotatably mounted on the mounting frame 1. The stretching assembly is located inside the mounting frame 1 and includes a sliding seat 4, a drive gear 5, a servo motor 6, an arc-shaped opening 7, and an arc-shaped toothed plate 8. Sliding seats 4 are fixedly connected to both the front and rear sides of the mounting frame 1. Drive gears 5 are fixedly connected to the outer walls of both sets of sliding seats 4. Arc-shaped toothed plates 8 are fixedly connected to the inner walls of both the front and rear sides of the mounting frame 1. The drive gears 5 mesh with the arc-shaped toothed plates 8. Arc-shaped openings 7 are provided on both the front and rear sides of the mounting frame 1, and the sliding seats 4 are slidably mounted on the arc-shaped openings 7. A servo motor 6 is fixedly connected to one set of sliding seats 4. The output shaft of the servo motor 6 is connected to... A set of sliding seats 4 are connected. In use, the mounting frame 1 is installed on the melt spinning equipment using bolts and nuts. At this time, one end of the extruded filament is threaded through the outer wall of the drive roller 2, and then the other end of the filament is threaded through the outer wall of the threading port 3. At the same time, the fixing rod 13 and the pressure block 14 are manually lifted upwards. Then, the other end of the filament passes between the threading groove 11 and the pressure block 14. After the filament passes through, the servo motor 6 is started. The output shaft of the servo motor 6 drives the set of sliding seats 4 to rotate. The set of sliding seats 4 drives the drive gear 5 to perform an arc-shaped meshing motion on the arc-shaped toothed plate 8. At the same time, the scale of the angular scale 9 on the indicator on the set of sliding seats 4 is observed, so that the angle adjustment of the threading port 3 is more precise, which facilitates the stretching of the filament. The combined use of drive gear 5, servo motor 6, arc-shaped opening 7, and arc-shaped toothed plate 8 enables the stretching of the spinning process. Stretching helps to make the fibers finer and longer, allowing for precise adjustment of fiber fineness, thereby improving product uniformity and quality. Furthermore, the drive gear 5, servo motor 6, and arc-shaped toothed plate 8 regulate the tension of the stretched spinning process. Appropriate tension adjustment effectively prevents fiber breakage or filament breakage due to excessive tension during stretching, ensuring fiber integrity and quality, thus improving fiber quality and reducing waste. The crimping assembly is located on one side of the stretching assembly and includes a hollow connecting block 12, a fixing rod 13, a pressure block 14, a spring damper 15, and a rectangular block 16. The mounting frame 1 is located at the front and rear. A hollow connecting block 12 is fixedly connected to the inner side wall, and multiple sets of pressure blocks 14 are fixedly connected to the outer wall of the fixing rod 13. Rectangular blocks 16 are fixedly connected to both ends of the fixing rod 13, and a spring damper 15 is fixedly connected to the top of the rectangular blocks 16. One end of the spring damper 15 is connected to the inner top of the hollow connecting block 12. Through the coordinated use of the hollow connecting block 12, fixing rod 13, pressure blocks 14, spring damper 15, and rectangular blocks 16, yarn compression can be performed on the spinning process. Through uniform compression, it helps the yarn maintain a consistent diameter and shape after stretching, reducing uneven thickness caused by uneven yarn shape during stretching. Ensuring yarn uniformity is crucial for the appearance and quality of textiles. This is achieved through its use in conjunction with the stretching assembly.It helps fibers maintain a stable shape during the setting process, preventing the yarn from loosening or deforming during subsequent processing.

[0021] Furthermore, the front side of the mounting frame 1 is integrally formed with a protractor scale 9, and a set of sliding seats 4 are provided with arrows. The arrows are provided to assist in the use of the stretching assembly and improve the accuracy of the stretching assembly. The inner walls of the front and rear sides of the mounting frame 1 are rotatably mounted with threading rollers 10. The threading rollers 10 are provided with multiple sets of threading grooves 11. The threading rollers 10 are provided to assist in the use of the pressing assembly. The center point of the pressing block 14 and the threading groove 11 are located on a straight line. A gap is formed between the pressing block 14 and the threading groove 11. The gap is provided to allow the spinning yarn to pass through. The top of the mounting frame 1 is provided with a threading port 3, which is provided to facilitate the threading of the spinning yarn.

[0022] Working principle: During use, the mounting frame 1 is installed on the melt spinning equipment using bolts and nuts. At this time, one end of the extruded filament is passed through the outer wall of the transmission roller 2, and then the other end of the filament is passed through the outer wall of the threading port 3. At the same time, the fixing rod 13 and the pressure block 14 are manually lifted upwards. Then, the other end of the filament passes between the threading groove 11 and the pressure block 14. After the filament passes through, the servo motor 6 is started. The output shaft of the servo motor 6 drives a set of sliding seats 4 to rotate. The set of sliding seats 4 drives the drive gear 5 to perform an arc-shaped meshing motion on the arc-shaped toothed plate 8. At the same time, the scale of the angular scale 9 on the set of sliding seats 4 is observed, which makes the angle adjustment of the threading port 3 more precise and facilitates the stretching of the filament.

[0023] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A melt-spun structure for synthetic polyester composite yarn, characterized in that, include: Mounting frame (1), on which a transmission roller (2) is rotatably mounted; The tensioning assembly is located inside the mounting frame (1). The tensioning assembly includes a sliding seat (4), a drive gear (5), a servo motor (6), an arc-shaped opening (7), and an arc-shaped toothed plate (8). The front and rear sides of the mounting frame (1) are fixedly connected to the sliding seats (4). The outer walls of the two sets of sliding seats (4) are fixedly connected to the drive gears (5). The inner walls of the front and rear sides of the mounting frame (1) are fixedly connected to the arc-shaped toothed plates (8). The drive gears (5) mesh with the arc-shaped toothed plates (8). The pressure crease assembly is located on one side of the tension assembly.

2. The melt-spun structure of the chemical fiber polyester composite yarn according to claim 1, characterized in that: The mounting frame (1) has arc-shaped openings (7) on both the front and rear sides. The sliding seat (4) is slidably mounted on the arc-shaped opening (7). A servo motor (6) is fixedly connected to one of the sliding seats (4). The output shaft of the servo motor (6) is connected to one of the sliding seats (4).

3. The melt-spun structure of the chemical fiber polyester composite yarn according to claim 2, characterized in that: The front side of the mounting frame (1) is integrally formed with a angular scale (9), and an arrow is provided on a set of sliding seats (4).

4. The melt-spun structure of the chemical fiber polyester composite yarn according to claim 3, characterized in that: The front and rear inner walls of the mounting frame (1) are rotatably mounted with threading rollers (10), and multiple sets of threading grooves (11) are opened on the threading rollers (10).

5. The melt-spun structure of the chemical fiber polyester composite yarn according to claim 4, characterized in that: The pressure assembly includes a hollow connecting block (12), a fixing rod (13), a pressure block (14), a spring damper (15), and a rectangular block (16). The hollow connecting block (12) is fixedly connected to the inner walls of the front and rear sides of the mounting frame (1). Multiple sets of pressure blocks (14) are fixedly connected to the outer wall of the fixing rod (13). Rectangular blocks (16) are fixedly connected to both ends of the fixing rod (13). A spring damper (15) is fixedly connected to the top of the rectangular block (16). One end of the spring damper (15) is connected to the top of the inner side of the hollow connecting block (12).

6. The melt-spun structure of the chemical fiber polyester composite yarn according to claim 5, characterized in that: The center point of the pressure block (14) and the wire groove (11) are on a straight line, and a gap is formed between the pressure block (14) and the wire groove (11). The top of the mounting frame (1) is provided with a wire opening (3).

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