Steel wire tension adjusting device for stranded steel wire rope

Abstract

According to the technical scheme, the steel wire tension adjusting device comprises an adjusting plate and a detection box, the detection box is installed on the portion, close to the top, of the front surface of the adjusting plate, a movable column is installed at the bottom of the detection box, and an infrared distance measuring sensor is installed on one side of the bottom in the detection box; a detection plate is installed on the side, close to the infrared distance measuring sensor, of the outer surface of the movable column, a positioning frame is installed at the bottom of the movable column, and a measuring wheel is installed in the positioning frame through a pin shaft. A steel wire rope stranded rope steel wire tension adjusting device solves the problems that stranded rope steel wires of an existing steel wire rope are different in diameter and twisting tension, the steel wire diameter needs to be manually measured and a steel wire tension set value needs to be manually adjusted in the steel wire rope production process, the steel wire rope production debugging time is prolonged, and the steel wire rope production debugging time is shortened. And the production and debugging efficiency of the steel wire rope is improved, so that the production efficiency of the steel wire rope is improved.

Description

Technical Field

[0001] This utility model relates to the field of steel wire rope production technology, specifically to a steel wire rope strand tension adjustment device. Background Technology

[0002] Wire rope is a strong and durable rope made of multiple strands of steel wire twisted together, commonly used in industrial applications such as hoisting, lifting, traction, and support. Wire rope typically consists of an inner core and an outer braided layer, with a compact structure and high strength, capable of withstanding high tensile forces and weights. Wire rope is an indispensable tool in the industrial field. Its manufacturing process is complex, requiring advanced technology and strict quality control to ensure that the final product's quality and performance meet design requirements. During production, the tension of the steel wires needs to be adjusted.

[0003] The diameters of the strands in existing wire ropes vary, and the twisting tension of strands with different diameters also varies. During wire rope production, it is necessary to manually measure the wire diameter and adjust the wire tension setting, which increases the production and debugging time and affects the production efficiency of wire ropes. To address this, we propose a wire rope strand tension adjustment device. Utility Model Content

[0004] The purpose of this invention is to provide a wire rope strand tension adjustment device that can quickly measure the diameter of the strand wires, thereby solving the problem that the diameter of the strand wires in existing wire ropes is inconsistent, and the twisting tension of strand wires with different diameters is also inconsistent. During the production of wire ropes, it is necessary to manually measure the wire diameter and adjust the wire tension setting value, which increases the production and debugging time of wire ropes and affects the production efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a wire rope strand tension adjustment device, comprising an adjustment plate and a detection box, wherein the detection box is installed on the front surface of the adjustment plate near the top, a movable column is installed at the bottom of the detection box, an infrared ranging sensor is installed on one side of the bottom of the detection box, a detection plate is installed on the outer surface of the movable column near the infrared ranging sensor, a positioning frame is installed at the bottom of the movable column, a measuring wheel is installed inside the positioning frame via a pin, and a positioning wheel is installed on the front surface of the adjustment plate at the bottom of the measuring wheel.

[0006] Preferably, a positioning rod is installed at the top of the detection box, the positioning rod is sleeved on the top of the moving column, and a spring is installed on the outer surface of the positioning rod at the top of the moving column.

[0007] Preferably, a transmission wheel is mounted on the front surface of the adjusting plate via a pin, and a strand of steel wire is transmitted on the outer surface of the transmission wheel.

[0008] Preferably, a monitoring box is installed on the front surface of the adjustment plate near the top center, a tension rod is installed at the bottom of the monitoring box, a wheel frame is installed at the bottom of the tension rod, a tension wheel is installed inside the wheel frame through a positioning pin, and a pressure sensor is installed inside the monitoring box at the top of the tension rod.

[0009] Preferably, an adjustment box is installed on the side of the front surface of the adjustment plate away from the detection box, a moving rod is installed at the bottom of the adjustment box, and an adjustment wheel is installed at the bottom of the moving rod via a wheel frame.

[0010] Preferably, a rotating shaft is mounted on the top of the regulating box via a bearing, the rotating shaft is sleeved on the top of the moving rod, and the rotating shaft and the moving rod are connected by a threaded connection.

[0011] Preferably, a worm gear is installed on the outer surface of the rotating shaft near the top, a drive motor is installed on one side inside the adjusting box, and a worm is installed on the output shaft of the drive motor on the outer surface of the worm gear, the worm meshing with the worm gear.

[0012] Preferably, a controller is installed on one side inside the detection box, and the controller is electrically connected to the pressure sensor.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] 1. This utility model achieves rapid measurement of the diameter of strand wires by setting up a detection box, a moving column, an infrared ranging sensor, a detection plate, and a measuring wheel. This solves the problem that existing wire ropes have inconsistent strand wire diameters and different twisting tensions for strand wires of different diameters. During wire rope production, it is necessary to manually measure the wire diameter and adjust the wire tension setting, which increases the production and debugging time and affects the production efficiency of wire ropes. This invention improves the production and debugging efficiency of wire ropes, thereby improving the overall production efficiency of wire ropes.

[0015] 2. This utility model achieves automatic adjustment of the tension of the strand wires by setting up a pressure sensor, drive motor, rotating shaft, moving rod and adjusting wheel, so as to solve the problem that the tension of the strand wires of existing steel wire ropes needs to be adjusted manually, and the accuracy of manual adjustment is poor, which affects the production quality of steel wire ropes. It improves the adjustment accuracy of the strand wire tension, thereby improving the production quality of the strand wires of steel wire ropes.

[0016] 3. This utility model achieves a self-locking effect on the rotating shaft by setting a worm gear and worm wheel, thus solving the problem that the existing rotating shaft cannot self-lock after adjustment, and the rotating shaft is easy to loosen after long-term use, resulting in deviation of the strand wire tension and affecting the production quality of the wire rope strand wire. It ensures the accuracy of the use of strand wire tension, thereby improving the production quality of the wire rope strand wire. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0018] Figure 2 This is a side view of the regulating box of this utility model.

[0019] Figure 3 for Figure 2 A magnified structural diagram of A;

[0020] Figure 4 This is a side view of the monitoring box of this utility model.

[0021] Figure 5 This is a side view of the testing box of this utility model.

[0022] Reference numerals in the attached diagram: 1. Adjusting plate; 2. Adjusting box; 3. Monitoring box; 4. Detection box; 5. Stranded steel wire; 6. Positioning wheel; 7. Tension wheel; 8. Positioning pin; 9. Tension rod; 10. Adjusting wheel; 11. Wheel frame; 12. Transmission wheel; 13. Moving rod; 14. Rotating shaft; 15. Worm gear; 16. Worm; 17. Drive motor; 18. Pressure sensor; 19. Positioning rod; 20. Spring; 21. Controller; 22. Detection plate; 23. Infrared ranging sensor; 24. Positioning frame; 25. Moving column; 26. Measuring wheel. Detailed Implementation

[0023] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0024] Example 1

[0025] like Figure 1 and Figure 5 As shown, to achieve the above objectives, this utility model provides the following technical solution: a wire rope strand tension adjustment device, comprising an adjustment plate 1 and a detection box 4. The detection box 4 is installed on the front surface of the adjustment plate 1 near the top. A movable column 25 is installed at the bottom of the detection box 4. An infrared ranging sensor 23 is installed on one side of the bottom inside the detection box 4. A detection plate 22 is installed on the outer surface of the movable column 25 near the infrared ranging sensor 23. A positioning frame 24 is installed at the bottom of the movable column 25. A measuring wheel 26 is installed inside the positioning frame 24 via a pin. A positioning wheel 6 is installed on the front surface of the adjustment plate 1 at the bottom of the measuring wheel 26. A positioning rod 19 is installed at the top inside the detection box 4. The positioning rod 19 is sleeved on the top of the movable column 25. A spring 20 is installed on the outer surface of the positioning rod 19 at the top of the movable column 25. The spring 20 compresses the movable rod 13, thereby pressing the positioning wheel 6 tightly against the outer surface of the strand wire 5. A transmission wheel 12 is installed on the front surface of the adjustment plate 1 via a pin. The outer surface of the transmission wheel 12 transmits the strand wire 5.

[0026] like Figure 1 and 4 As shown, a monitoring box 3 is installed near the top center of the front surface of the adjusting plate 1. A tension rod 9 is installed at the bottom of the monitoring box 3. A wheel frame 11 is installed at the bottom of the tension rod 9. A tension wheel 7 is installed inside the wheel frame 11 through a positioning pin 8. A pressure sensor 18 is installed inside the monitoring box 3 at the top of the tension rod 9. The tension of the strand wire 5 is detected by the pressure sensor 18. A controller 21 is installed on one side inside the monitoring box 4. The controller 21 is electrically connected to the pressure sensor 18.

[0027] The working principle of the wire rope tension adjustment device based on Embodiment 1 is as follows: After the device is installed, the wire rope 5 is driven by the transmission wheel 12, and the moving rod 13 is compressed by the spring 20, thereby pressing the measuring wheel 26 against the outer surface of the positioning wheel 6. The position of the detection plate 22 can be measured by the infrared distance sensor 23, thereby measuring the diameter of the wire rope 5. At the same time, the wire rope 5 compresses the tension wheel 7, thereby compressing the tension rod 9. The pressure sensor 18 measures the pressure and transmits the pressure data to the controller 21. The controller 21 can analyze the data and adjust the tension of the wire rope 5 by adjusting the adjusting wheel 10. Thus, the working process of the device is completed.

[0028] Example 2

[0029] like Figure 1-3 As shown, the present invention proposes a wire rope strand tension adjustment device. Compared with Embodiment 1, this embodiment further includes: an adjustment box 2 installed on the front surface of the adjustment plate 1 away from the detection box 4; a moving rod 13 installed at the bottom of the adjustment box 2; an adjustment wheel 10 installed at the bottom of the moving rod 13 via a wheel frame 11; a rotating shaft 14 installed at the top of the adjustment box 2 via a bearing; the rotating shaft 14 is sleeved on the top of the moving rod 13; the rotating shaft 14 and the moving rod 13 are connected by a threaded connection; the rotating shaft 14 facilitates the movement of the moving rod 13; a worm gear 15 is installed on the outer surface of the rotating shaft 14 near the top; a drive motor 17 is installed on one side inside the adjustment box 2; a worm 16 is installed on the outer surface of the worm gear 15 at the output shaft of the drive motor 17; and the worm 16 meshes with the worm gear 15.

[0030] In this embodiment, when the pressure sensor 18 senses a deviation in the tension of the strand wire 5, the drive motor 17 is started. The drive motor 17 drives the worm gear 16 to rotate, the worm gear 16 drives the worm wheel 15 to rotate, the worm wheel 15 drives the rotating shaft 14 to rotate, the rotating shaft 14 drives the moving column 25 to move, and the moving column 25 drives the adjusting wheel 10 to move, thereby adjusting the transmission tension of the strand wire 5.

[0031] The above specific embodiments are merely several preferred embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

Claims

1. A wire rope strand tension adjusting device, comprising an adjusting plate (1) and a detection box (4), characterized in that: A detection box (4) is installed on the front surface of the adjustment plate (1) near the top. A moving column (25) is installed at the bottom of the detection box (4). An infrared ranging sensor (23) is installed on one side of the bottom inside the detection box (4). A detection plate (22) is installed on the outer surface of the moving column (25) near the infrared ranging sensor (23). A positioning frame (24) is installed at the bottom of the moving column (25). A measuring wheel (26) is installed inside the positioning frame (24) through a pin. A positioning wheel (6) is installed on the front surface of the adjustment plate (1) at the bottom of the measuring wheel (26).

2. The wire tension adjusting device for wire rope strands according to claim 1, characterized in that: A positioning rod (19) is installed at the top of the inner chamber of the detection box (4). The positioning rod (19) is sleeved on the top of the moving column (25). A spring (20) is installed on the outer surface of the positioning rod (19) at the top of the moving column (25).

3. The wire tension adjusting device for wire rope strands according to claim 1, characterized in that: The front surface of the adjusting plate (1) is fitted with a transmission wheel (12) via a pin, and the outer surface of the transmission wheel (12) carries strands of steel wire (5).

4. The wire tension adjusting device for wire rope strands according to claim 1, characterized in that: A monitoring box (3) is installed on the front surface of the adjustment plate (1) near the top center. A tension rod (9) is installed at the bottom of the monitoring box (3). A wheel frame (11) is installed at the bottom of the tension rod (9). A tension wheel (7) is installed inside the wheel frame (11) through a positioning pin (8). A pressure sensor (18) is installed inside the monitoring box (3) at the top of the tension rod (9).

5. The wire tension adjusting device for wire rope strands according to claim 1, characterized in that: An adjustment box (2) is installed on the front surface of the adjustment plate (1) away from the detection box (4). A moving rod (13) is installed at the bottom of the adjustment box (2). An adjustment wheel (10) is installed at the bottom of the moving rod (13) through a wheel frame (11).

6. The wire tension adjusting device for wire rope strands according to claim 5, characterized in that: The top of the regulating box (2) is fitted with a rotating shaft (14) via a bearing. The rotating shaft (14) is sleeved on the top of the moving rod (13). The rotating shaft (14) and the moving rod (13) are connected by a threaded connection.

7. The wire tension adjusting device for wire rope strands according to claim 6, characterized in that: A worm gear (15) is installed on the outer surface of the rotating shaft (14) near the top. A drive motor (17) is installed on one side inside the regulating box (2). A worm (16) is installed on the outer surface of the worm gear (15) on the output shaft of the drive motor (17). The worm (16) meshes with the worm gear (15).

8. The wire tension adjusting device for wire rope strands according to claim 1, characterized in that: A controller (21) is installed on one side inside the detection box (4), and the controller (21) is electrically connected to the pressure sensor (18).

Images