Assembly type modular turnover premixed mortar tank foundation

Abstract

The utility model relates to the technical field of building construction, in particular to an assembly type modular turnover premixed mortar tank foundation which comprises a first base and a second base. Wherein the first base comprises a plurality of base split bodies I which are detachably connected, and the second base comprises a plurality of base split bodies II which are detachably connected; the base split body I and the base split body II are concrete prefabricated bodies with built-in steel reinforcement frameworks; a plurality of embedded parts are respectively embedded in the base split body I and the base split body II; wherein a plurality of fastening clamp pieces for fixing the base of the mortar premixing tank are further arranged on the base split body II. The ready-mixed mortar tank foundation is manufactured into a foundation which can be assembled in an assembled and modularized mode and can be efficiently turned over, the foundation is convenient to assemble and disassemble and can be repeatedly used, concrete waste pollution is reduced, the foundation can be used in cooperation with ready-mixed mortar tanks of different specifications and sizes, the construction period can be effectively shortened, cost can be effectively reduced, and construction efficiency can be effectively improved.

Description

Technical Field

[0001] This utility model relates to the field of building construction technology, and in particular to a prefabricated modular reusable premixed mortar tank foundation. Background Technology

[0002] Currently, the most common foundation used for premixed mortar tanks on construction sites is cast-in-place reinforced concrete foundation. On-site fabrication requires formwork, rebar tying, concrete pouring, and curing, resulting in high costs and a long timeframe from construction to use. Furthermore, after use, the foundation can only be dismantled; if the premixed mortar tank needs to be moved, the foundation must be reconstructed, leading to material and labor consumption issues. This utility model provides a prefabricated, modular, and reusable premixed mortar tank foundation to solve the above problems.

[0003] The utility model patent with patent number 202220478693.5 and title "A Prefabricated Mortar Tank Base" discloses a prefabricated mortar tank base that is structurally robust and durable, easy to hoist, convenient to transport, and can be reused multiple times. In this design, two first connecting steel plates are fixedly connected to the side end of the first base support, and two bolt holes are opened at the upper end of each of the two first connecting steel plates. The side ends of the two second base supports are also provided with second connecting steel plates, and two second threaded holes are opened at the upper end of each of the two second connecting steel plates. The two first connecting steel plates and the two second connecting steel plates are fixed by four bolts.

[0004] There are problems such as the inability to extend the dimensions of the first base support and the two second base supports, the fixed connection points of the two second base supports, and the inability to adjust the left and right distances. This makes it difficult to match and use with the specifications and dimensions of premixed mortar tanks produced by different manufacturers, thus limiting its applicability. Utility Model Content

[0005] The purpose of this utility model is to provide a prefabricated modular reusable premixed mortar tank foundation, which solves the problem that conventional prefabricated modular reusable premixed mortar tank foundations are inconvenient to match and use with the specifications and dimensions of premixed mortar tanks produced by different manufacturers.

[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0007] This utility model provides a prefabricated modular reusable premixed mortar tank foundation, including a first base and a plurality of second bases detachably connected to the first base; wherein the first base includes a plurality of detachably connected base segments I, and the second base includes a plurality of detachably connected base segments II; both base segments I and base segments II are precast concrete bodies with built-in steel reinforcement skeletons; a plurality of embedded parts for assembly connection are pre-embedded at equal intervals in base segments I and base segments II; wherein a plurality of fastening clamps for fixing the base of the premixed mortar tank are also provided on the base segments II.

[0008] The first base and the second base are designed to be detachably connected, which allows for disassembly and transportation as needed, and also enables rapid assembly according to the actual needs of the premixed mortar tank.

[0009] In this embodiment, the adjacent ends of the base segment I are connected by a long strip gasket I and a high-strength bolt. The long strip gasket I has a reserved hole adapted to the embedded part, and the high-strength bolt is threaded to the embedded part, which facilitates the detachable extension connection of the base segment I, thereby adapting to mortar tank bases of different sizes.

[0010] Furthermore in this embodiment, the end of the second base is provided with a pre-embedded connecting plate that connects to the side wall of the first base. The pre-embedded connecting plate is fixed to the first base by high-strength bolts. Two second bases are vertically connected on the first base to form a U-shaped structure, or it can be designed as a square-shaped structure.

[0011] Furthermore in this embodiment, adjacent base segments II are connected by long strip gaskets II and high-strength bolts. The long strip gaskets II have reserved holes corresponding to the embedded parts. The high-strength bolts are threadedly connected to the embedded parts embedded in the base segments II. In specific implementation, the embedded parts can also be replaced by the threaded sleeves of expansion anchors.

[0012] Furthermore, in this embodiment, steel corner guards are provided around the outer corners of the modules on the first base and the second base to prevent damage to the concrete corners from impacts.

[0013] Furthermore in this embodiment, the fastening clamp is fixed to the base segment II by high-strength bolts and embedded parts pre-embedded in the base segment II.

[0014] Furthermore in this embodiment, the embedded part is a steel-lined wire sleeve, and its outer end is provided with a protective plug to prevent the premixed mortar from contaminating or blocking the interior of the embedded part.

[0015] Compared with the prior art, the beneficial technical effects of this utility model are as follows:

[0016] In this invention, the foundation of the premixed mortar tank is made into an assemblable, modular, and highly reusable foundation. This foundation is easy to install and dismantle and can be reused repeatedly, reducing concrete waste pollution. It can also be used with premixed mortar tanks of different specifications and sizes, which can effectively shorten the construction period, reduce costs, and improve construction efficiency. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings.

[0018] Figure 1 This is a schematic diagram illustrating the use of the prefabricated modular reusable premixed mortar tank foundation of this utility model;

[0019] Figure 2 This is a structural schematic diagram of the prefabricated modular reusable premixed mortar tank foundation of this utility model;

[0020] Figure 3 This is a schematic diagram of the fastening clamp structure equipped on the prefabricated modular reusable premixed mortar tank of this utility model.

[0021] Explanation of reference numerals in the attached drawings: 1. Mortar mixing tank; 2. First base; 21. Base component I; 3. Second base; 31. Base component II; 4. Fastening clamp; 5. Embedded part; 6. High-strength bolt; 7. Long strip gasket II; 8. Embedded connecting plate; 9. Reinforcing steel cage; 10. Angle guard steel; 11. Protective cover plate; 12. Premixed mortar tank base; 13. Premixed mortar tank support leg; 14. Long strip gasket I. Detailed Implementation

[0022] refer to Figure 1 This embodiment discloses a prefabricated modular reusable premixed mortar tank foundation, including a premixed mortar tank 1, a first base 2, a second base 3, fastening clamps 4, embedded parts 5, and high-strength bolts 6.

[0023] Both the first base 2 and the second base 3 are reinforced concrete modules with symmetrically embedded parts 5 on their sides. The embedded parts 5 are installed at equal intervals after the steel reinforcement skeleton 9 of the first base 2 and the formwork is tied and erected. The embedded parts 5 have steel lining with inner wires inside and plastic wrapping outside. Steel corner guards 10 are provided around the external corners of the reinforced concrete modules of the first base 2 and the second base 3. The material used is 30×3 galvanized angle steel to prevent damage to the concrete corners. When the embedded parts 5 of the first base 2 and the second base 3 are not connected and fixed with high-strength bolts 6, protective caps 11 with external threads are provided on the outside to prevent contamination and blockage by the premixed mortar.

[0024] When the modules of the first base 2 and the second base 3 are connected and fixed, the bottom must be flat; the long strip gasket 7 has two round holes; the high-strength bolt 6 is an external threaded rod, which is used with nuts and washers; the high-strength bolt 6 passes through the two round holes on the long strip gasket 7 to connect and fix the embedded parts 5 in the modules of the first base 2 and the second base 3, so that the base modules are connected and fixed as a whole;

[0025] When the two second bases 3 are connected and fixed to the first base 2, they are connected in a "U" shape to form a stable whole. A connecting plate 8 is pre-embedded at the upper end of the second base 3. Two round holes are provided on the pre-embedded connecting plate 8. High-strength bolts 6 pass through the two round holes on the pre-embedded connecting plate 8 at the upper end of the second base 3 and are connected and fixed to the pre-embedded part 5 in the first base 2.

[0026] The arrangement and adjustment of the first base 2 and the second base 3 are determined according to the distance and size between the two premixed mortar tank bases 12. The premixed mortar tank base 12 of the premixed mortar tank 1 is placed on the second base 3, and the premixed mortar tank base 12 and the second base 3 are clamped together with fastening clamps 4. The fastening clamps 4 have two round holes on the left and right sides, and high-strength bolts 6 pass through the two round holes on the left and right sides of the fastening clamps 4 to connect and fix them to the embedded parts 5 in the module of the second base 3. The fastening clamps 4 are set near the front and rear positions of the premixed mortar tank support legs 13. In addition, no less than two fastening clamps 4 should be set between the front and rear of the two premixed mortar tank support legs 13 for secure fixation. When there is a gap between the fastening clamps 4 and the premixed mortar tank base 12, triangular wooden plugs are inserted to secure them tightly.

[0027] Installation steps: First, connect and fix the modules of the first base 2; then connect and fix the upper end of the second base 3 to the first base 2; then connect and fix the modules of the second base 3; finally, place the premixed mortar tank 1 on the second base 3 and connect and fix it with the fastening clamps 4.

[0028] The above embodiments are merely preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Any modifications and improvements made to the technical solutions of the present invention by those skilled in the art without departing from the spirit of the present invention should fall within the protection scope defined by the claims of the present invention.

Claims

1. A prefabricated modular reusable premixed mortar tank foundation, characterized in that: Includes a first base and a plurality of second bases detachably connected to the first base; The first base includes multiple detachably connected base segments I, and the second base includes multiple detachably connected base segments II; Both the base component I and the base component II are precast concrete bodies with built-in steel reinforcement skeletons. Multiple pre-embedded parts for assembly and connection are pre-embedded at equal intervals in the base component I and the base component II respectively; The base component II is also equipped with multiple fastening clamps for fixing the base of the premixed mortar tank.

2. The prefabricated modular reusable premixed mortar tank foundation according to claim 1, characterized in that: The adjacent ends of the base components I are connected by a long strip gasket I and a high-strength bolt, wherein the long strip gasket I has a reserved hole adapted to the embedded part, and the high-strength bolt is threaded to the embedded part.

3. The prefabricated modular reusable premixed mortar tank foundation according to claim 1, characterized in that: The end of the second base is provided with a pre-embedded connecting plate that connects to the side wall of the first base. The pre-embedded connecting plate is fixed to the first base by high-strength bolts.

4. The prefabricated modular reusable premixed mortar tank foundation according to claim 3, characterized in that: The adjacent base segments II are connected by long strip gaskets II and high-strength bolts. The long strip gaskets II have reserved holes corresponding to the embedded parts. The high-strength bolts are threadedly connected to the embedded parts embedded in the base segments II.

5. The prefabricated modular reusable premixed mortar tank foundation according to claim 1, characterized in that: Steel corner protectors are provided around the outer corners of the modules on the first base and the second base.

6. The prefabricated modular reusable premixed mortar tank foundation according to claim 1, characterized in that: The fastening clamp is fixed to the base segment II by high-strength bolts and embedded parts pre-embedded in the base segment II.

7. The prefabricated modular reusable premixed mortar tank foundation according to any one of claims 1-6, characterized in that: The embedded part is a steel-lined wire sleeve, and its outer end is provided with a protective plug.

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