Intelligent punch lubricating equipment

Abstract

The utility model discloses an intelligent punch lubricating device which comprises a main machine box, a first lubricating device, a second lubricating device, a first lubricating device and a second lubricating device. The lubricating oil tank is fixedly arranged in the first chamber; the controllable oil injection assembly comprises a controllable servo pump and an adjustable nozzle, the controllable servo pump is fixedly arranged in the first cavity, the input end of the controllable servo pump is connected with the lubricating oil tank, and the output end of the controllable servo pump is connected to the adjustable nozzle through a one-way valve; the controller is fixedly arranged in the second cavity and electrically connected with the controllable oil injection assembly; and the power supply is electrically connected with the controller. According to the lubricating equipment, the controllable servo pump is adopted for supplying oil, high-precision fine adjustment of 1-20 ml of lubricating oil is achieved, the lubricating effect is good, waste of the lubricating oil is avoided, the failure rate and the downtime of the equipment are effectively reduced, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of lubrication technology, and in particular to an intelligent punch lubrication device. Background Technology

[0002] Lubrication equipment plays a vital role in modern manufacturing and processing industries. Its main function is to reduce friction between the equipment and materials during operation, thereby reducing wear and extending equipment lifespan. For the die-casting industry, lubrication of the punch in die-casting machines is a significant challenge. To reduce equipment failure rates and downtime, and improve production efficiency, an intelligent punch lubrication system has been designed to ensure effective punch lubrication. Utility Model Content

[0003] In view of the above-mentioned defects or deficiencies in the existing technology, it is desirable to provide an intelligent punch lubrication device that uses a controllable servo pump to supply oil, achieves high-precision fine adjustment of lubricating oil from 1-20ml, provides good lubrication effect, avoids waste of lubricating oil, effectively reduces equipment failure rate and downtime, and improves production efficiency.

[0004] This utility model provides an intelligent punch lubrication device, comprising:

[0005] The main unit chassis is divided into a first chamber and a second chamber by an isolation plate;

[0006] A lubricating oil tank is fixedly installed in the first chamber;

[0007] The controllable oil injection assembly includes a controllable servo pump and an adjustable nozzle. The controllable servo pump is fixedly installed in the first chamber, its input end is connected to the lubricating oil tank, and its output end is connected to the adjustable nozzle through a one-way valve.

[0008] The controller is fixedly installed in the second chamber and is electrically connected to the controllable fuel injection assembly.

[0009] The power supply is electrically connected to the controller.

[0010] Furthermore, a level sensor electrically connected to the controller is installed inside the lubricating oil tank.

[0011] Furthermore, the output end of the controllable servo pump is equipped with a flow sensor that is electrically connected to the controller.

[0012] Furthermore, a control panel electrically connected to the controller is fixedly installed on the outer wall of the second chamber.

[0013] Furthermore, the power supply is a single-phase power supply and is connected to the controller via a main switch.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This utility model's lubrication equipment includes a main unit housing, a lubricating oil tank, a controllable oil spraying assembly, and a controller. An adjustable nozzle is installed on one side of the punch, and a controllable servo pump supplies oil, achieving high-precision fine-tuning of the lubricating oil from 1-20ml, resulting in excellent lubrication and preventing oil waste. Effective lubrication reduces equipment failure rates and downtime, improves production efficiency, and lowers production costs; it reduces friction and wear, improves processing accuracy, and thus ensures product consistency and quality; it reduces energy consumption and lubricating oil usage, meeting the requirements of sustainable development; by reducing wear and corrosion, the lubrication equipment can significantly extend the service life of the punch and related processing equipment, reducing maintenance costs; well-lubricated equipment operates more stably, reducing safety hazards caused by improper maintenance. The use of intelligent punch lubrication equipment not only improves the overall efficiency of the manufacturing process and product quality but also provides a guarantee for the sustainable development and economic benefits of enterprises.

[0016] It should be understood that the description in this utility model description section is not intended to limit the key or essential features of the embodiments of this utility model, nor is it intended to restrict the scope of this utility model. Other features of this utility model will become readily apparent from the following description. Attached Figure Description

[0017] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0018] Figure 1 This is a schematic diagram of the structure of an intelligent punch lubrication device;

[0019] The diagram shows: 1. Main unit housing; 2. Lubricating oil tank; 3. Controllable oil injection assembly; 4. Controller; 5. Power supply; 6. Control panel.

[0020] 11. Isolation plate; 12. First chamber; 13. Second chamber;

[0021] 31. Controllable servo pump; 32. Adjustable nozzle; 33. Check valve;

[0022] 51. Main switch. Detailed Implementation

[0023] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the relevant invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, only the parts relevant to the invention are shown in the accompanying drawings.

[0024] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other. The present utility model will now be described in detail with reference to the accompanying drawings and embodiments.

[0025] Please refer to Figure 1 An embodiment of this utility model provides an intelligent punch lubrication device, comprising:

[0026] The main unit 1 is divided into a first chamber 12 and a second chamber 13 by an isolation plate 11;

[0027] The lubricating oil tank 2 is fixedly installed inside the first chamber 12;

[0028] The controllable oil injection assembly 3 includes a controllable servo pump 31 and an adjustable nozzle 32. The controllable servo pump 31 is fixedly installed in the first chamber 12. Its input end is connected to the lubricating oil tank 2, and its output end is connected to the adjustable nozzle 32 through a one-way valve 33.

[0029] The controller 4 is fixedly installed in the second chamber 13 and is electrically connected to the controllable fuel injection assembly 3;

[0030] The power supply is electrically connected to controller 4.

[0031] In this embodiment, the adjustable nozzle 32 is installed on one side of the punch, and a controllable servo pump 31 supplies oil, achieving high-precision fine-tuning of lubricating oil from 1-20ml, resulting in good lubrication and avoiding oil waste. Adjusting the spray angle of the adjustable nozzle 32 atomizes the lubricating oil and sprays it evenly and accurately onto the punch, ensuring excellent lubrication. The lubrication equipment of this application reduces oil loss by 50%-60% in actual use, saving half the lubricating oil cost annually.

[0032] The lubrication equipment disclosed in this application reduces the failure rate and downtime of die-casting equipment, improves production efficiency, and lowers production costs. It also reduces friction and wear on the punches, improving machining accuracy and ensuring product consistency and quality. Furthermore, it reduces energy consumption and lubricant usage, aligning with sustainable development requirements. By reducing wear and corrosion, the lubrication equipment significantly extends the service life of the punches and related processing equipment, lowering maintenance costs. Well-lubricated equipment operates more stably, reducing safety hazards caused by improper maintenance. The use of intelligent punch lubrication equipment not only improves the overall efficiency of the manufacturing process and product quality but also provides a guarantee for the sustainable development and economic benefits of enterprises.

[0033] In a preferred embodiment, such as Figure 1 As shown, the lubricating oil tank 2 is equipped with a liquid level sensor that is electrically connected to the controller 4. When the oil is low, an alarm can be triggered by the buzzer and / or indicator light connected to the controller 4 to remind the operator to replenish the lubricating oil in time.

[0034] In a preferred embodiment, such as Figure 1 As shown, the output end of the controllable servo pump 31 is equipped with a flow sensor that is electrically connected to the controller 4 to monitor the amount of oil injected, so as to ensure the accurate adjustment of the amount of lubricating oil injected.

[0035] In a preferred embodiment, such as Figure 1 As shown, a control panel 6, which is electrically connected to the controller 4, is fixedly installed on the outer wall of the second chamber 13. The lubrication equipment is controlled through the control panel 6.

[0036] In a preferred embodiment, such as Figure 1 As shown, power supply 5 is a single-phase power supply and is connected to controller 4 through main switch 51; when the lubrication equipment is running, first turn on main switch 51, and the single-phase power supply provides power to each component of the lubrication equipment.

[0037] In the description of this specification, the terms "connection," "installation," and "fixing," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0038] In the description of this specification, the terms "one embodiment," "some embodiments," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0039] The above are merely preferred embodiments of this application and are not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. An intelligent punch lubrication device, characterized in that, include: The main unit (1) is divided into a first chamber (12) and a second chamber (13) by an isolation plate (11); The lubricating oil tank (2) is fixedly installed in the first chamber (12); The controllable oil injection assembly (3) includes a controllable servo pump (31) and an adjustable nozzle (32). The controllable servo pump (31) is fixedly installed in the first chamber (12). Its input end is connected to the lubricating oil tank (2), and its output end is connected to the adjustable nozzle (32) through a one-way valve (33). The controller (4) is fixedly installed in the second chamber (13) and electrically connected to the controllable fuel injection assembly (3); The power supply (5) is electrically connected to the controller (4).

2. The intelligent punch lubrication device according to claim 1, characterized in that, The lubricating oil tank (2) is equipped with a liquid level sensor that is electrically connected to the controller (4).

3. The intelligent punch lubrication device according to claim 1, characterized in that, The output end of the controllable servo pump (31) is equipped with a flow sensor that is electrically connected to the controller (4).

4. The intelligent punch lubrication device according to claim 1, characterized in that, A control panel (6) electrically connected to the controller (4) is fixedly installed on the outer wall of the second chamber (13).

5. The intelligent punch lubrication device according to claim 1, characterized in that, The power supply (5) is a single-phase power supply and is connected to the controller (4) through the main switch (51).

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