Energy-saving device for heat recovery

By using a high-efficiency heat exchange component consisting of spiral heat pipes and heat sinks, combined with a gas counterflow design and an intelligent control system, the problems of low heat exchange efficiency and high energy consumption in existing heat recovery equipment are solved, achieving a heat recovery effect that is highly efficient, energy-saving, and easy to maintain.

CN224202250UActive Publication Date: 2026-05-05ZHONGYIAN CONSTRUCTION ENGINEERING (JIANGSU) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHONGYIAN CONSTRUCTION ENGINEERING (JIANGSU) CO LTD
Filing Date
2025-06-03
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

Existing heat recovery equipment suffers from problems such as low heat exchange efficiency, high energy consumption, complex structure, high maintenance costs, and lack of intelligent control, resulting in insufficient energy utilization.

Method used

It adopts a high-efficiency heat exchange component composed of spiral heat pipes and heat sinks, combined with a gas counterflow design, and is equipped with a temperature sensor and controller to achieve intelligent adjustment; an additional insulation layer and protective layer are added to reduce heat loss, and the design features an easy-to-maintain movable door and moving structure.

Benefits of technology

It significantly improves heat exchange efficiency, reduces heat waste, achieves energy-saving operation, lowers energy consumption, extends equipment life, and enhances the convenience and practicality of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of energy-saving equipment, and discloses an energy-saving device for heat recovery, which comprises a supporting base, a shell is arranged at the upper end of the supporting base, an efficient heat exchange assembly is arranged in the shell, the efficient heat exchange assembly comprises a spiral heat conduction pipe and a cooling fin, and the spiral heat conduction pipe is connected with the cooling fin. A spiral heat conduction pipe is arranged in the shell, the outer side of the spiral heat conduction pipe is wrapped with a cooling fin, a temperature sensor is arranged on the outer side of the cooling fin, a high-temperature gas inlet pipe is arranged at the upper end of the shell, a low-temperature gas outlet pipe is arranged at the upper end of the shell, and a first valve is arranged in the middle of the high-temperature gas inlet pipe. According to the energy-saving device for heat recovery, through the efficient heat exchange assembly composed of the spiral heat conduction pipe and the cooling fins, the heat exchange area is greatly increased, the gas reverse flow design is matched, the heat recovery efficiency is remarkably improved, heat waste is effectively reduced, the heat preservation layer and the protection layer are arranged, heat loss is reduced, and the service life of the device is prolonged.
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Description

Technical Field

[0001] This utility model relates to the field of energy-saving equipment technology, specifically to an energy-saving device for heat recovery. Background Technology

[0002] In industrial production, commercial heating, and building ventilation, a large amount of heat is wasted during production processes or equipment operation, such as factory exhaust emissions and air conditioning unit heat dissipation. This heat is directly released into the environment, causing not only a huge waste of energy but also increasing carbon emissions and exacerbating the environmental burden.

[0003] Existing heat recovery equipment generally suffers from low heat exchange efficiency, high energy consumption, complex structure, and high maintenance costs. Some equipment uses a simple straight pipe heat exchange method, resulting in insufficient heat exchange. Other equipment lacks intelligent control and cannot adjust the heat recovery process according to actual needs, leading to insufficient energy utilization. Therefore, there is an urgent need to design an energy-saving device for heat recovery that is efficient, intelligent, and easy to maintain. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing an energy-saving device for heat recovery.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An energy-saving device for heat recovery includes a support base, with a housing at the upper end of the support base. A high-efficiency heat exchange component is disposed inside the housing. The high-efficiency heat exchange component includes a spiral heat pipe and a heat sink. The spiral heat pipe is disposed inside the housing, and the heat sink is wrapped around its outer side. A temperature sensor is disposed on the outer side of the heat sink. A high-temperature gas inlet pipe and a low-temperature gas outlet pipe are disposed at the upper end of the housing. A first valve is disposed in the middle of the high-temperature gas inlet pipe.

[0007] As a further improvement of this utility model: a high-temperature gas outlet pipe is provided at the right end of the shell, a low-temperature gas inlet pipe is provided at the lower right corner of the shell, and a second valve is provided in the middle of the low-temperature gas inlet pipe.

[0008] As a further improvement of this utility model: the spiral heat pipe is made of copper, which has good thermal conductivity and can quickly transfer heat; the heat sink is made of aluminum sheet, which increases the contact area with the gas and accelerates heat exchange.

[0009] As a further improvement of this utility model: a controller is provided at the right end of the housing, and an operation interface is provided at the right end of the controller. The controller is electrically connected to a temperature sensor, a first valve, and a second valve.

[0010] As a further improvement of this utility model: an insulation layer is provided on the outer side of the shell, and a protective layer is provided on the outer side of the insulation layer. The insulation layer is made of rock wool or polyurethane material, and the protective layer is made of corrosion-resistant metal material, which can effectively protect the insulation layer and extend the service life of the device.

[0011] As a further embodiment of this utility model: the front end of the housing is provided with a slot, a movable door is provided at the slot, a rubber sealing ring is provided between the slot and the movable door, the housing and the movable door are connected by a hinge, a convenient handle is provided at the front end of the movable door, and the housing and the movable door are locked together by a lock cylinder.

[0012] As a further embodiment of this utility model: a support column is provided at the lower end of the support base, a rubber anti-slip ring pad is provided at the lower end of the support column, an electric push rod is provided inside the support column, a universal wheel is provided at the transmission end of the lower end of the electric push rod, and the controller is electrically connected to the electric push rod.

[0013] Compared with the prior art, this utility model provides an energy-saving device for heat recovery, which has the following beneficial effects:

[0014] 1. This heat recovery energy-saving device, through a high-efficiency heat exchange component composed of a spiral heat pipe and heat sink, significantly increases the heat exchange area. Combined with the gas counterflow design, it significantly improves heat recovery efficiency and effectively reduces heat waste.

[0015] 2. This heat recovery energy-saving device utilizes an intelligent control system composed of temperature sensors, controllers, and valves to automatically adjust the gas flow rate according to actual heat recovery needs, thereby achieving energy-saving operation and reducing energy consumption.

[0016] 3. This heat recovery energy-saving device is equipped with an insulation layer and a protective layer to reduce heat loss and extend the service life of the equipment; the movable door design facilitates internal maintenance, and the electric push rod and universal wheel structure facilitate the movement and fixation of the equipment, improving the practicality and convenience of the equipment.

[0017] The parts of this device not covered herein are the same as or can be implemented using existing technologies. This utility model has a simple structure and is easy to operate. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a schematic diagram of the three-dimensional structure of the protective layer of this utility model;

[0020] Figure 3 This is a schematic diagram of the cross-sectional structure of the shell of this utility model;

[0021] Figure 4 This is a schematic diagram of the insulation layer structure of this utility model;

[0022] Figure 5 This is a schematic diagram of the cross-sectional structure of the support column of this utility model.

[0023] In the diagram: 1. Support base; 2. Housing; 3. Spiral heat pipe; 4. Heat sink; 5. Temperature sensor; 6. High-temperature gas inlet pipe; 7. Low-temperature gas outlet pipe; 8. First valve; 9. High-temperature gas outlet pipe; 10. Low-temperature gas inlet pipe; 11. Second valve; 12. Controller; 13. Control interface; 14. Insulation layer; 15. Protective layer; 16. Groove; 17. Rubber sealing ring; 18. Sliding door; 19. Hinge; 20. Convenient handle; 21. Lock cylinder; 22. Support column; 23. Rubber anti-slip ring pad; 24. Electric push rod; 25. Casters. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0025] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0026] Example: An energy-saving device for heat recovery, such as Figures 1-4 As shown, the device includes a support base 1, a housing 2 at the upper end of the support base 1, a high-efficiency heat exchange component inside the housing 2, the high-efficiency heat exchange component including a spiral heat pipe 3 and a heat sink 4, the spiral heat pipe 3 inside the housing 2, the heat sink 4 wrapped around the outside of the spiral heat pipe 3, a temperature sensor 5 on the outside of the heat sink 4, a high-temperature gas inlet pipe 6 at the upper end of the housing 2, a low-temperature gas outlet pipe 7 at the upper end of the housing 2, and a first valve 8 in the middle of the high-temperature gas inlet pipe 6.

[0027] like Figures 1-5As shown, a high-temperature gas outlet pipe 9 is provided at the right end of the housing 2, and a low-temperature gas inlet pipe 10 is provided at the lower right corner of the housing 2. A second valve 11 is provided in the middle of the low-temperature gas inlet pipe 10. The spiral heat pipe 3 is made of copper, which has good thermal conductivity and can quickly transfer heat. The heat sink 4 is made of aluminum sheet, which increases the contact area with the gas and accelerates heat exchange. A controller 12 is provided at the right end of the housing 2, and a control interface 13 is provided at the right end of the controller 12. The controller 12 is electrically connected to the temperature sensor 5, the first valve 8, and the second valve 11. High-temperature gas (such as industrial waste gas, air conditioning waste heat, etc.) is supplied to the housing 2. High-temperature gas enters the spiral heat pipe 3 through the high-temperature gas inlet pipe 6 and enters the spiral heat pipe 3 under the control of the first valve 8. The spiral pipe extends the residence time and flow path of the high-temperature gas in the pipe. At the same time, low-temperature gas enters the shell 2 from the low-temperature gas inlet pipe 10 and enters the shell 2 under the control of the second valve 11. It comes into full contact with the spiral heat pipe 3 and the heat sink 4. As the high-temperature gas flows in the spiral heat pipe 3, heat is transferred to the low-temperature gas through the copper spiral heat pipe 3 and the aluminum heat sink 4, realizing heat exchange. After absorbing heat, the low-temperature gas is discharged from the low-temperature gas outlet pipe 7 and can be used to preheat air, water, etc.

[0028] like Figures 1-5 As shown, an insulation layer 14 is provided on the outer side of the housing 2, and a protective layer 15 is provided on the outer side of the insulation layer 14. The insulation layer 14 is made of rock wool or polyurethane material, and the protective layer 15 is made of corrosion-resistant metal material, which can effectively protect the insulation layer 14 and extend the service life of the device. A slot 16 is provided at the front end of the housing 2, and a movable door 18 is provided at the slot 16. A rubber sealing ring 17 is provided between the slot 16 and the movable door 18. The housing 2 and the movable door 18 are connected by a hinge 19. The front end is equipped with a convenient handle 20. The housing 2 and the movable door 18 are locked together by a lock cylinder 21. The lower end of the support base 1 is equipped with a support column 22. The lower end of the support column 22 is equipped with a rubber anti-slip ring pad 23. The inside of the support column 22 is equipped with an electric push rod 24. The transmission end of the lower end of the electric push rod 24 is equipped with a universal wheel 25. The controller 12 is electrically connected to the electric push rod 24. The electric push rod 24 pushes the universal wheel 25 downward, which allows people to move the device more quickly.

[0029] Working Principle: During operation, high-temperature gas (such as industrial waste gas, air conditioning waste heat, etc.) enters the spiral heat-conducting pipe 3 through the high-temperature gas inlet pipe 6 and under the control of the first valve 8. The spiral pipe extends the residence time and flow path of the high-temperature gas inside the pipe. At the same time, low-temperature gas enters the housing 2 through the low-temperature gas inlet pipe 10 and under the control of the second valve 11, making full contact with the spiral heat-conducting pipe 3 and the heat sink 4. As the high-temperature gas flows inside the spiral heat-conducting pipe 3, heat is transferred to the low-temperature gas through the copper spiral heat-conducting pipe 3 and the aluminum heat sink 4, achieving heat exchange. After absorbing heat, the low-temperature gas is discharged from the low-temperature gas outlet pipe 7, which can be used to preheat air, water, etc. After releasing heat, the high-temperature gas is discharged from the high-temperature gas outlet pipe 9. During the heat exchange process, the temperature sensor 5 monitors the temperature of the heat exchange area in real time and transmits the data to the controller 12. If the temperature does not reach the preset value, the controller 12 controls the first valve 8 and the second valve 11 to increase the opening, increase the flow rate of the high-temperature gas and the low-temperature gas, and accelerate the heat exchange. If the temperature is too high, the controller 12 controls the valves to reduce the flow rate, ensuring stable and efficient operation of the heat recovery process.

[0030] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An energy-saving device for heat recovery, comprising a support base (1), characterized in that: The upper end of the support base (1) is provided with a housing (2). The inside of the housing (2) is provided with a high-efficiency heat exchange component. The high-efficiency heat exchange component includes a spiral heat pipe (3) and a heat sink (4). The inside of the housing (2) is provided with a spiral heat pipe (3). The outside of the spiral heat pipe (3) is wrapped with a heat sink (4). The outside of the heat sink (4) is provided with a temperature sensor (5). The upper end of the housing (2) is provided with a high-temperature gas inlet pipe (6). The upper end of the housing (2) is provided with a low-temperature gas outlet pipe (7). The middle of the high-temperature gas inlet pipe (6) is provided with a first valve (8).

2. The energy-saving device for heat recovery according to claim 1, characterized in that: A high-temperature gas outlet pipe (9) is provided at the right end of the housing (2), a low-temperature gas inlet pipe (10) is provided at the lower right corner of the housing (2), and a second valve (11) is provided in the middle of the low-temperature gas inlet pipe (10).

3. The energy-saving device for heat recovery according to claim 2, characterized in that: The spiral heat pipe (3) is made of copper, which has good thermal conductivity and can quickly transfer heat. The heat sink (4) is made of aluminum sheet, which increases the contact area with the gas and accelerates heat exchange.

4. The energy-saving device for heat recovery according to claim 3, characterized in that: The right end of the housing (2) is provided with a controller (12), and the right end of the controller (12) is provided with an operating interface (13). The controller (12) is electrically connected to the temperature sensor (5), the first valve (8) and the second valve (11).

5. The energy-saving device for heat recovery according to claim 4, characterized in that: The outer side of the housing (2) is provided with a heat insulation layer (14), and the outer side of the heat insulation layer (14) is provided with a protective layer (15). The heat insulation layer (14) is made of rock wool or polyurethane material, and the protective layer (15) is made of corrosion-resistant metal material, which can effectively protect the heat insulation layer (14) and extend the service life of the device.

6. The energy-saving device for heat recovery according to claim 5, characterized in that: The front end of the housing (2) is provided with a slot (16), and a movable door (18) is provided at the slot (16). A rubber sealing ring (17) is provided between the slot (16) and the movable door (18). The housing (2) and the movable door (18) are connected by a hinge (19). A convenient handle (20) is provided at the front end of the movable door (18). The housing (2) and the movable door (18) are locked together by a lock cylinder (21).

7. The energy-saving device for heat recovery according to claim 6, characterized in that: The lower end of the support base (1) is provided with a support column (22), the lower end of the support column (22) is provided with a rubber anti-slip ring pad (23), the inside of the support column (22) is provided with an electric push rod (24), the transmission end of the lower end of the electric push rod (24) is provided with a universal wheel (25), and the controller (12) is electrically connected to the electric push rod (24).