Copper bar connecting device for testing low-voltage complete equipment
By designing a copper busbar connection device, the precise position adjustment of the copper busbar is achieved through lifting, moving, and rotating mechanisms, thus solving the problem of unstable copper busbar fixation and realizing fast and stable electrical connection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUNAN ELECTRICAL EQUIP TESTING & INSPECTION INST CO LTD
- Filing Date
- 2025-03-24
- Publication Date
- 2026-05-05
AI Technical Summary
In the existing technology, the position control of the copper busbar after it is lifted during the testing of low-voltage complete sets of equipment is not accurate, which leads to unstable fixing of the copper busbar, which is time-consuming and labor-intensive, and lacks a fixing structure.
A copper busbar connection device was designed, which includes lifting, forward and backward movement, left and right movement and rotation devices. The precise position adjustment and fixation of the copper busbar are achieved through a motor, a stepper motor and a gear mechanism.
It enables rapid and accurate electrical connection between copper busbars and low-voltage complete sets of equipment, with stable connection and simple operation.
Smart Images
Figure CN224204573U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electrical engineering, and in particular to a copper busbar connection device for testing low-voltage complete sets of equipment. Background Technology
[0002] Low-voltage switchgear requires low-voltage testing before leaving the factory or before product finalization. During testing, the low-voltage switchgear needs to be electrically connected to the test power supply via copper busbars. However, the connecting copper busbars weigh several hundred kilograms, making them difficult to lift manually. Therefore, they are usually lifted using a gantry crane, and then the angle and position are manually adjusted. One end is electrically connected to the copper busbar of the test power supply, and the other end is inserted into the low-voltage switchgear.
[0003] However, this method has the problem that the position control of the gantry crane is not precise. After the copper busbar is lifted, it is in a state of suspended swinging. It requires manual support for fine-tuning of its position, which is time-consuming and labor-intensive. In addition, there is no fixed structure, which makes the copper busbar not stable enough. Utility Model Content
[0004] To solve the above-mentioned technical problems, this utility model proposes a copper busbar connection device for testing low-voltage complete sets of equipment.
[0005] The objective of this utility model is achieved through the following technical solution:
[0006] A copper busbar connection device for testing low-voltage complete sets of equipment includes a base, on which a frame-shaped bracket is fixed. Lifting devices are connected to the front and rear ends of the frame-shaped bracket. A front-to-back moving device is installed on the lifting device, and a left-to-right moving device is installed on the front-to-back moving device. A rotating device is installed on the left-to-right moving device. Three copper busbars pass through and are fixed on the rotating device. Both ends of the three copper busbars are exposed outside the rotating device, and each copper busbar has one straight end and the other L-shaped end.
[0007] In a further improvement, the lifting device includes a vertical lead screw, the bottom of which is connected to a first rotating mechanism fixed to the base, and the top of which is rotatably connected to a frame bracket; an internal threaded sleeve is fitted around the vertical lead screw and threadedly connected to it, and the two sides of the internal threaded sleeve are respectively connected to a front and rear moving device via connecting rods.
[0008] In a further improvement, the first rotating mechanism is a motor.
[0009] In a further improvement, the forward and backward moving device includes a first base connected to a lifting device. The first base has first slide rails fixed at both ends. A first slider is slidably connected to the first slide rails. A forward and backward sliding plate is fixedly connected to the top of the first slider. A first fixing block is fixed at both the front and rear ends of the top surface of the first base. A first moving block is fixedly connected to the middle of the bottom of the forward and backward sliding plate. A longitudinal screw is rotatably connected to the first fixing block. The first moving block is threaded onto the longitudinal screw. A first rotating wheel is fixedly connected to one end of the longitudinal screw.
[0010] In a further improvement, the left and right moving device includes a second slide rail fixed to the front and rear ends of the front and rear sliding plates respectively. A second slider is slidably connected to the second slide rail. The top of the second slider is fixedly connected to the left and right sliding plates. A second moving block is fixedly connected to the middle of the bottom of the left and right sliding plates. A second fixing block is fixed to the left and right ends of the middle of the top surface of the front and rear sliding plates. A transverse screw is rotatably connected to the second fixing block. The second moving block is threadedly connected to the transverse screw. A second rotating wheel is connected to one end of the transverse screw.
[0011] In a further improvement, the rotating device includes a support frame fixed on both sides of the left and right sliding plates, an insulating roller rotatably connected to the support frame, and the middle of three copper busbars fixed inside the insulating roller; a first gear is fixed on the outer periphery of the insulating roller, the first gear meshes with a second gear, and the second gear is connected to a second rotating mechanism fixed on the left and right sliding plates.
[0012] In a further improvement, the second rotating mechanism is a stepper motor.
[0013] As a further improvement, the base is equipped with rollers at the four corners of its bottom.
[0014] The beneficial effects of this utility model are as follows:
[0015] This invention enables rapid and accurate electrical connection between copper busbars and low-voltage complete sets of equipment and power supply busbars, and the connection is stable. Attached Figure Description
[0016] The present invention will be further described with reference to the accompanying drawings, but the content of the drawings does not constitute any limitation on the present invention.
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the connection structure of the second fixed block.
[0019] Figure 3 This is a top view of the copper busbar structure. Detailed Implementation
[0020] To make the purpose, technical solution and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and examples.
[0021] Example 1
[0022] like Figure 1The copper busbar connection device for testing low-voltage complete equipment shown includes a lifting device 1, a vertical lead screw 101, a first rotating mechanism 102, an internal threaded sleeve 103, a connecting rod 104, a frame bracket 2, a front-to-back moving device 3, a first base 301, a first slide rail 302, a first slider 303, a first fixing block 304, a longitudinal lead screw 305, a first moving block 306, a front-to-back sliding plate 307, a first rotating wheel 308, a left-to-right moving device 4, a second slide rail 401, a second slider 402, a left-to-right sliding plate 403, a second moving block 404, a second fixing block 405, a transverse lead screw 406, a second rotating wheel 407, a rotating device 5, a support frame 501, an insulating roller 502, a first gear 503, a second gear 504, a second rotating mechanism 505, a copper busbar 6, a roller 7, and a base 8.
[0023] The base 8 has rollers 7 installed at the four corners of its bottom surface and a frame bracket 2 fixed on its top surface. The frame bracket 2 is connected to a lifting device 1 at both the front and rear ends. The lifting device 1 is equipped with a front-to-back moving device 3, and the front-to-back moving device 3 is equipped with a left-to-right moving device 4. The left-to-right moving device 4 is equipped with a rotating device 5. Three copper busbars 6 pass through and are fixed on the rotating device 5. Both ends of the three copper busbars 6 are exposed outside the rotating device 5, and each copper busbar 6 has a straight end at one end and an L-shaped end at the other end.
[0024] In this way, the lifting device 1 can drive the three copper busbars 6 to rise and fall, the forward and backward moving device 3 can drive the three copper busbars 6 to move forward and backward, the left and right moving device 4 can drive the three copper busbars 6 to move left and right, and the rotating device 5 can realize the rotation of the three copper busbars 6, thereby realizing angle adjustment.
[0025] When copper busbars need to be connected, the rollers 7 push the entire device between the low-voltage switchgear and the three busbars of the power supply. Then, the lifting device moves the forward and backward movement device 3, the left and right movement device 4, the rotating device 5, and the three copper busbars 6 together until they reach the height of the electrical sockets of the low-voltage switchgear. The forward and backward movement device 3, the left and right movement device 4, and the rotating device 5 then align the straight ends of the copper busbars 6 with the sockets, and so on. Figure 3 As shown, the L-shaped end of the copper busbar 6 corresponds to the three busbars of the power supply. Finally, the left and right moving device 4 drives the copper busbar 6 so that its straight end is inserted into the electrical connection port of the low-voltage complete set of equipment, and the L-shaped end of the copper busbar 6 is electrically connected to the three busbars of the power supply.
[0026] The lifting device 1 includes a vertical lead screw 101, with a first rotating mechanism 102 fixed to the base 8 at the bottom and a top rotatably connected to the frame bracket 2. An internal threaded sleeve 103 is threadedly connected to the vertical lead screw 101, and the two sides of the internal threaded sleeve 103 are connected to the front and rear moving devices 3 via connecting rods 104. The first rotating mechanism 102 is a motor.
[0027] In this way, the motor drives the vertical lead screw 101 to rotate, which in turn drives the first base 301 of the front and rear moving device 3 to rise and fall through the internal threaded sleeve 103 and the connecting rod 104.
[0028] The forward and backward moving device 3 includes a first base 301 connected to the lifting device 1. The first base 301 has a first slide rail 302 fixed at both ends. A first slider 303 is slidably connected to the first slide rail 302. A forward and backward sliding plate 307 is fixedly connected to the top of the first slider 303. A first fixing block 304 is fixed at both the front and rear ends of the top surface of the first base 301. A first moving block 306 is fixedly connected to the middle of the bottom of the forward and backward sliding plate 307. A longitudinal lead screw 305 is rotatably connected to the first fixing block 304. The first moving block 306 is threadedly connected to the longitudinal lead screw 305. A first rotating wheel 308 is fixedly connected to one end of the longitudinal lead screw 305.
[0029] The left and right moving device 4 includes a second slide rail 401 fixed to the front and rear ends of the front and rear slide plates 307 respectively. A second slider 402 is slidably connected to the second slide rail 401. A left and right slide plate 403 is fixedly connected to the top of the second slider 402. A second moving block 404 is fixedly connected to the middle of the bottom of the left and right slide plates 403. A second fixing block 405 is fixed to the left and right ends of the middle of the top surface of the front and rear slide plates 307. A transverse lead screw 406 is rotatably connected to the second fixing block 405. The second moving block 404 is threadedly connected to the transverse lead screw 406. A second rotating wheel 407 is connected to one end of the transverse lead screw 406.
[0030] By rotating the first rotating wheel 308, the longitudinal lead screw 305 is driven to rotate, which in turn drives the front and rear sliding plates 307 to move back and forth through the first moving block 306. Similarly, by rotating the second rotating wheel 407, the left and right sliding plates 403 can be driven to move left and right.
[0031] The rotating device 5 includes a support frame 501 fixed on both sides of the left and right sliding plates 403. An insulating roller 502 is rotatably connected to the support frame 501. The middle parts of the three copper busbars 6 are fixed inside the insulating roller 502. A first gear 503 is fixed to the outer periphery of the insulating roller 502. The first gear 503 meshes with a second gear 504. The second gear 504 is connected to a second rotating mechanism 505 fixed on the left and right sliding plates 403. The second rotating mechanism 505 is a stepper motor.
[0032] In this way, the stepper motor can drive the insulating roller 502 to rotate, which in turn drives the three copper busbars 6 to rotate, thereby fine-tuning the angle of the copper busbars.
[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the essence and scope of the technical solution of this utility model.
Claims
1. A copper busbar connection device for testing low-voltage complete sets of equipment, comprising a base (8), characterized in that, A frame bracket (2) is fixed on the base (8). The front and rear ends of the frame bracket (2) are connected to lifting devices (1). A front and rear moving device (3) is installed on the lifting device (1). A left and right moving device (4) is installed on the front and rear moving device (3). A rotating device (5) is installed on the left and right moving device (4). Three copper busbars (6) pass through and are fixed on the rotating device (5). Both ends of the three copper busbars (6) are exposed outside the rotating device (5). One end of each copper busbar (6) is a straight end, and the other end is an L-shaped end.
2. The copper busbar connection device for testing low-voltage complete sets of equipment as described in claim 1, characterized in that, The lifting device (1) includes a vertical lead screw (101), the bottom of which is connected to a first rotating mechanism (102) fixed to the base (8), and the top of which is rotatably connected to the frame bracket (2); the vertical lead screw (101) is fitted with an inner thread sleeve (103) threadedly connected to it, and the two sides of the inner thread sleeve (103) are respectively connected to the front and rear moving devices (3) through connecting rods (104).
3. The copper busbar connection device for testing low-voltage complete sets of equipment as described in claim 2, characterized in that, The first rotating mechanism (102) is a motor.
4. The copper busbar connection device for testing low-voltage complete sets of equipment as described in claim 1, characterized in that, The forward and backward moving device (3) includes a first base (301) connected to the lifting device (1). The first base (301) has a first slide rail (302) fixed at both ends. A first slider (303) is slidably connected on the first slide rail (302). A front and rear sliding plate (307) is fixedly connected to the top of the first slider (303). A first fixing block (304) is fixed at both the front and rear ends of the top surface of the first base (301). A first moving block (306) is fixedly connected to the middle of the bottom of the front and rear sliding plate (307). A longitudinal screw (305) is rotatably connected to the first fixing block (304). The first moving block (306) is threadedly connected to the longitudinal screw (305). A first rotating wheel (308) is fixedly connected to one end of the longitudinal screw (305).
5. The copper busbar connection device for testing low-voltage complete sets of equipment as described in claim 4, characterized in that, The left and right moving device (4) includes a second slide rail (401) fixed at the front and rear ends of the front and rear slide plates (307), a second slider (402) slidably connected on the second slide rail (401), a left and right slide plate (403) fixedly connected to the top of the second slider (402), and a second moving block (404) fixedly connected to the middle of the bottom of the left and right slide plates (403); a second fixing block (405) is fixed at the left and right ends of the middle of the top surface of the front and rear slide plates (307), a transverse screw (406) is rotatably connected to the second fixing block (405), and the second moving block (404) is threadedly connected to the transverse screw (406), and a second rotating wheel (407) is connected to one end of the transverse screw (406).
6. The copper busbar connection device for testing low-voltage complete sets of equipment as described in claim 5, characterized in that, The rotating device (5) includes a support frame (501) fixed on both sides of the left and right sliding plates (403), an insulating roller (502) is rotatably connected to the support frame (501), and the middle of the three copper busbars (6) is fixed inside the insulating roller (502); a first gear (503) is fixed on the outer periphery of the insulating roller (502), the first gear (503) meshes with a second gear (504), and the second gear (504) is connected to a second rotating mechanism (505) fixed on the left and right sliding plates (403).
7. The copper busbar connection device for testing low-voltage complete sets of equipment as described in claim 6, characterized in that, The second rotating mechanism (505) is a stepper motor.
8. The copper busbar connection device for testing low-voltage complete sets of equipment as described in any one of claims 1-7, characterized in that, The base (8) has rollers (7) installed at the four corners of its bottom.