Forming device for producing and processing oat flour fish

Abstract

The utility model discloses a shaping device for producing and processing avena nuda, which comprises a first fixing frame and a second fixing frame, a dough extruder is fixedly assembled in the first fixing frame, an extrusion die is fixedly assembled at the output end of the dough extruder, a mounting groove is formed in the second fixing frame, and a conveying mechanism is assembled in the mounting groove. A cutting tool, a first guide mechanism, a second guide mechanism and a forming mold are fixedly assembled on the top of the second fixing frame from back to front in sequence. The first guide mechanism and the second guide mechanism are fixedly connected with the second fixing frame in a modularized and detachable assembling mode, the guide frame and the guide plate can be detached after processing of the hulless oat noodles is completed, then cleaning and maintenance are conducted, the detaching and installing processes of the guide frame and the guide plate are simpler and more convenient, and the machining efficiency is improved. The installation and maintenance efficiency of the guide frame and the guide plate is improved, and the safety in the food production and processing process can be improved by regularly cleaning and maintaining the guide frame and the guide plate.

Description

Technical Field

[0001] This utility model relates to the field of oat noodle processing technology, specifically to a forming device for oat noodle production and processing. Background Technology

[0002] Oat noodles, or "yuyu," are a low-fat, high-fiber, healthy whole-grain food made from oat flour. They help control blood lipids and promote digestion, making them popular. Currently, oat noodles can be processed in batches using production lines. Existing lines cut the dough into portions, which are then transferred to forming molds for extrusion. During this transfer, a guiding mechanism is needed to direct the dough portions. However, most existing guiding mechanisms are fixed, making installation and disassembly difficult. Cleaning and maintaining these mechanisms after processing is time-consuming and labor-intensive, and failure to do so can affect food safety during processing. Therefore, we propose a forming device for oat noodle production. Utility Model Content

[0003] The purpose of this invention is to provide a forming device for the production and processing of oat noodles in order to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a forming device for processing oat noodles, comprising a first fixed frame and a second fixed frame, wherein a dough extruder is fixedly assembled inside the first fixed frame, and an extrusion mold is fixedly assembled at the output end of the dough extruder; an installation groove is provided inside the second fixed frame, and a conveying mechanism is assembled inside the installation groove; and a cutting tool, a first guiding mechanism, a second guiding mechanism, and a forming mold are fixedly assembled sequentially from back to front on the top of the second fixed frame.

[0005] The first guiding mechanism includes fixed blocks, which are symmetrically fixed to the top of the second fixed frame on the left and right. Assembly slots are provided on the opposite side walls of the two fixed blocks, and a guide frame is assembled between the two fixed blocks.

[0006] Preferably, the guide frame includes a first frame and a second frame. Assembly blocks are symmetrically fixedly connected to the side walls of the first frame on the left and right. Partitions are uniformly fixedly connected to the first frame and the second frame. A feed inlet is opened on the rear side wall of the first frame, and a guide plate is fixedly connected to the rear side wall of the first frame.

[0007] Preferably, the assembly block is inserted into the assembly slot, the top of the assembly block is provided with a slot, and the side walls of the second frame are symmetrically fixedly connected with the slot blocks on the left and right.

[0008] Preferably, the second guiding mechanism includes a support bracket, which is symmetrically mounted on the top of the second fixed frame on the left and right. Support components symmetrically distributed on the left and right are assembled between the support bracket and the second fixed frame. Positioning blocks symmetrically distributed in front and back are fixedly connected to the top of the support bracket. Mounting plates symmetrically distributed in front and back are assembled to the top of the support bracket. Positioning holes are respectively opened at the left and right ends of the mounting plates. Guide plates are fixedly connected between the mounting plates.

[0009] Preferably, the top of the mounting plate is detachably and fixedly fitted with a cover plate.

[0010] Preferably, the support assembly includes mounting holes symmetrically arranged at the front and rear on the top of the second fixing frame. A fixing bolt is fixedly installed in the mounting hole, and the top of the fixing bolt passes through a bolt assembly hole, which is located inside the mounting plate. A fixing nut is screwed to the top of the fixing bolt, and a support spring is sleeved on the outer wall of the fixing bolt. The support spring is located between the mounting hole and the mounting plate.

[0011] Compared with existing technologies, the beneficial effects of this utility model are as follows: A forming device for processing oat noodles (a type of fried dough) has a redesigned guiding mechanism compared to existing production line equipment. It employs a combination of a first guiding mechanism and a second guiding mechanism to effectively guide the cut dough pieces, maintaining their positional stability during transport. The first and second guiding mechanisms are connected and fixed to a second fixed frame using a modular, detachable assembly method. After the oat noodles are processed, the guide frame and guide plate can be disassembled for cleaning and maintenance. This simplifies and simplifies the disassembly and installation of the guide frame and guide plate, improving their efficiency. Regular cleaning and maintenance of the guide frame and guide plate also enhances safety during food processing. Attached Figure Description

[0012] Figure 1 This is a perspective view of the present invention.

[0013] Figure 2 This is a schematic diagram of the structure of the first guiding mechanism of this utility model.

[0014] Figure 3 This is a schematic diagram of the structure after the guide disassembly of this utility model.

[0015] Figure 4 This is a schematic diagram of the structure of the second guide mechanism of this utility model.

[0016] Figure 5 This is a schematic diagram of the structure of the support component of this utility model.

[0017] In the diagram: 1. First fixed frame; 2. Second fixed frame; 3. Extrusion die; 4. Mounting slot; 5. Conveying mechanism; 6. Cutting tool; 7. First guiding mechanism; 71. Fixed block; 72. Assembly slot; 73. Guide frame; 731. First frame; 732. Second frame; 733. Assembly block; 734. Slot; 735. Slot; 736. Partition; 737. Guide plate; 738. Feed inlet; 8. Second guiding mechanism; 81. Support frame; 82. Mounting plate; 83. Guide plate; 84. Positioning hole; 85. Positioning block; 86. Cover plate; 9. Forming die; 10. Support assembly; 101. Mounting hole; 102. Fixing bolt; 103. Bolt assembly hole; 104. Fixing nut; 105. Support spring; 11. Dough extruder. Detailed Implementation

[0018] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0019] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 This utility model provides a technical solution: a forming device for producing oat noodles, including a first fixed frame 1 and a second fixed frame 2. The first fixed frame 1 is used for installing and fixing a dough extruder 11. The dough extruder 11 is fixedly assembled in the first fixed frame 1 and electrically connected to an external power source. An extrusion die 3 is fixedly connected to the output end of the dough extruder 11. The second fixed frame 2 has an installation groove 4, and a conveying mechanism 5 is installed in the installation groove 4. The conveying mechanism 5 is used to transport the cut dough. The top of component 2 is equipped with a cutting blade 6, a first guiding mechanism 7, a second guiding mechanism 8, and a forming mold 9, arranged sequentially from back to front. The oat dough is extruded from the dough extruder 11 through the extrusion mold 3 and cut into corresponding dough pieces by the cutting blade 6. The dough pieces enter the first guiding mechanism 7 and then fall onto the surface of the conveying mechanism 5. Subsequently, the second guiding mechanism 8 limits the movement of the dough, causing it to enter the forming mold 9 at the corresponding position. After being extruded and shaped by the forming mold 9, the dough forms oat fish and falls downwards to enter the next production process.

[0020] The dough extruder 11, conveying mechanism 5, cutting blade 6, and forming mold 9 used in this device all adopt processing equipment from existing automated production lines for oat noodles. The first guiding mechanism 7 and the second guiding mechanism 8 have been redesigned and modularized. By detachably connecting the modular first guiding mechanism 7 and the second guiding mechanism 8 to the second fixing frame 2, the ease of disassembly of the first guiding mechanism 7 and the second guiding mechanism 8 is improved. This facilitates regular cleaning of the first guiding mechanism 7 and the second guiding mechanism 8, thereby enhancing hygiene and safety during food processing.

[0021] The conveying mechanism 5 includes a driving roller and a driven roller, which are rotatably connected in the mounting groove 4. A conveyor belt is sleeved on the outer side wall of the driving roller and the driven roller. A drive motor is embedded in the side wall of the second fixed frame 2. The drive motor is electrically connected to an external power source. The output end of the drive motor is fixedly connected to the end of the driving roller through a coupling. After the drive motor drives the driving roller to rotate, it causes the conveyor belt to rotate. The conveying direction of the conveyor belt is from back to front.

[0022] The cutting blade 6 consists of a telescopic cylinder that can move up and down and a cutting blade fixedly connected to the top. The telescopic cylinder is connected to an external air pump. The external air pump can control the output end of the telescopic cylinder to drive the cutting blade to move up and down, cutting the strip-shaped dough extruded from the extrusion mold 3 to form dough.

[0023] like Figure 2 and Figure 3 As shown, the first guide mechanism 7 includes two fixing blocks 71. The two fixing blocks 71 are symmetrically welded to the top of the second fixing frame 2 on the left and right. The opposite side walls of the two fixing blocks 71 are provided with assembly grooves 72, and a guide frame 73 is engaged between the two fixing blocks 71.

[0024] The guide frame 73 consists of a first frame 731 and a second frame 732. An assembly block 733 is welded and fixed to the side wall of the first frame 731. The assembly block 733 and the assembly slot 72 are in a matching T-shape. The guide frame 73 and the assembly slot 72 are locked together by inserting the assembly block 733 into the assembly slot 72. Figure 3As shown, the rear side wall of the first frame 731 is provided with a feed port 738, which is used for the entry of the pre-cutting agent. A guide plate 737 is welded and fixed at the position of the feed port 738. The pre-cutting agent is introduced into the first frame 731 and the second frame 732 through the guide plate 737. The first frame 731 and the second frame 732 are both integrally formed with partitions 736, which divide the first frame 731 and the second frame 732 into different guide channels. The side wall of the assembly block 733 is provided with a slot 734, and the side wall of the second frame 732 is welded and fixed with a block 735. The block 735 and the slot 734 facilitate the rapid splicing and assembly of the second frame 732 and the first frame 731.

[0025] The first frame 731 and the second frame 732 are made of food-grade stainless steel, which ensures food safety during use and also facilitates cleaning of the inside of the first frame 731 and the second frame 732.

[0026] like Figure 4 and Figure 5 As shown, the second guiding mechanism 8 includes two support frames 81, which are symmetrically distributed on the left and right. A support assembly 10 is installed between the support frame 81 and the second fixed frame 2. The height of the support frame 81 can be adjusted by the support assembly 10. A mounting plate 82 is symmetrically distributed between the two support frames 81. Guide plates 83 are uniformly welded and fixed to the bottom of the mounting plate 82. The uniformly arranged guide plates 83 can limit the transmission of the dough falling onto the surface of the conveyor belt, so that the dough can enter the molding mold 9 at the corresponding position.

[0027] The mounting plate 82 has a positioning hole 84 at its end, and a positioning block 85 is welded and fixed to the top of the support frame 81. By inserting the positioning block 85 into the positioning hole 84, the connection between the mounting plate 82 and the support frame 81 can be realized. The mounting plate 82 and the guide plate 83 are also made of food-grade stainless steel. The positioning block 85 and the positioning hole 84 can realize quick assembly and disassembly between the mounting plate 82 and the support frame 81, which is convenient for disassembling and cleaning the mounting plate 82 and the guide plate 83.

[0028] The top of the mounting plate 82 is detachably and securely fitted with a cover plate 86 made of tempered glass. The cover plate 86 seals the top of the guide plate 83 to prevent dust from entering the guide plate 83 and contaminating the food during the processing of the oat noodles. The transparent cover plate 86 also facilitates the observation of the dough passing through the guide plate 83. By observing the amount of dough, it can be determined whether the dough is causing a blockage in the guide frame 73. If the amount of dough passing through the guide plate 83 is small, the guide frame 73 needs to be disassembled and repaired.

[0029] like Figure 5 As shown, the support assembly 10 includes two mounting holes 101, which are symmetrically arranged front and rear on the top of the second fixed frame 2. Fixing bolts 102 are fixedly installed in each of the two mounting holes 101, passing through bolt mounting holes 103 located within the support frame 81. A fixing nut 104 is screwed onto the top of each fixing bolt 102. A support spring 105 is installed in each mounting hole 101, sleeved on the outer wall of the fixing bolt 102. The support spring 105 supports the support frame 81. Tightening the fixing nut 104 allows the support frame 81 to compress the support spring 105, thereby adjusting the mounting height of the support frame 81. This ensures a better fit between the guide plate 83 and the conveyor belt, preventing wear on the conveyor belt during operation.

[0030] Working Principle: This device is mainly used for the mass production and processing of oat noodles. During operation, oat dough is added to the dough extruder 11. Through the cooperation of the dough extruder 11 and the extrusion die 3, noodles are extruded in strips from the extrusion die 3. Then, through the reciprocating up-and-down movement of the cutting blades in the cutting tool 6, the strips of dough are processed into uniformly sized dough pieces. These dough pieces enter the first guiding mechanism 7 and fall onto the surface of the conveyor belt in the conveyor mechanism 5. The first guiding mechanism 7 sorts and guides the dough pieces, ensuring they fall onto the conveyor belt surface in the correct positions. As the conveyor belt moves, the dough pieces are transported from back to front. During the transport of the dough pieces, the second guiding mechanism 8 can limit their movement on the conveyor belt surface. To prevent the dough from sticking together during transport by the conveyor belt, the dough is conveyed to the front forming mold 9, where it is pressed into oat noodle fish shapes. Since the second fixed frame 2 has a certain height, the discharge position of the conveyor belt can be positioned above the inlet position of the subsequent steaming equipment. The pressed oat noodle fish shapes directly enter the steaming equipment for subsequent steaming processing. This invention modularizes the first guiding mechanism 7 and the second guiding mechanism 8, facilitating the disassembly of the guide frame 73 and guide plate 83 after batch processing. This allows for easy cleaning of the guide frame 73, guide plate 83, and the conveyor belt below, improving cleanliness during food processing and ensuring food safety.

Claims

1. A forming device for producing and processing oat noodles, comprising a first fixed frame (1) and a second fixed frame (2), wherein a dough extruder (11) is fixedly mounted in the first fixed frame (1), and an extrusion die (3) is fixedly mounted at the output end of the dough extruder (11), and an installation groove (4) is provided in the second fixed frame (2), wherein a conveying mechanism (5) is mounted in the installation groove (4), characterized in that: The top of the second fixing frame (2) is fixedly equipped with a cutting tool (6), a first guide mechanism (7), a second guide mechanism (8) and a forming mold (9) from back to front; The first guide mechanism (7) includes a fixing block (71), which is fixedly connected to the top of the second fixing frame (2) in a left-right symmetrical manner. The two fixing blocks (71) have assembly grooves (72) on their opposite sidewalls, and a guide frame (73) is assembled between the two fixing blocks (71).

2. The forming device for processing oat noodles according to claim 1, characterized in that: The guide frame (73) includes a first frame (731) and a second frame (732). The side walls of the first frame (731) are symmetrically connected with assembly blocks (733) on the left and right. The first frame (731) and the second frame (732) are evenly connected with partitions (736). The rear side wall of the first frame (731) is provided with a feed port (738). The rear side wall of the first frame (731) is fixedly connected with a guide plate (737).

3. The forming device for processing oat noodles according to claim 2, characterized in that: The assembly block (733) is inserted into the assembly slot (72), and a slot (734) is provided on the top of the assembly block (733). The side walls of the second frame (732) are fixedly connected with the slot blocks (735) in a symmetrical manner on the left and right.

4. The forming device for processing oat noodles according to claim 1, characterized in that: The second guide mechanism (8) includes a support frame (81), which is symmetrically mounted on the top of the second fixed frame (2) on the left and right. Support components (10) symmetrically distributed on the left and right are assembled between the support frame (81) and the second fixed frame (2). Positioning blocks (85) symmetrically distributed in front and back are fixedly connected to the top of the support frame (81). Mounting plates (82) symmetrically distributed in front and back are assembled to the top of the support frame (81). Positioning holes (84) are opened at the left and right ends of the mounting plates (82). Guide plates (83) are fixedly connected between the mounting plates (82).

5. The forming device for processing oat noodles according to claim 4, characterized in that: The top of the mounting plate (82) is detachably fixed with a cover plate (86).

6. The forming device for processing oat noodles according to claim 4, characterized in that: The support assembly (10) includes mounting holes (101), which are symmetrically arranged in front and back on the top of the second fixing frame (2). A fixing bolt (102) is fixedly installed in the mounting hole (101). The top of the fixing bolt (102) passes through a bolt assembly hole (103), which is located in the mounting plate (82). A fixing nut (104) is screwed onto the top of the fixing bolt (102). A support spring (105) is sleeved on the outer wall of the fixing bolt (102). The support spring (105) is located between the mounting hole (101) and the mounting plate (82).

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