Efficient decontamination device for abalone processing

By combining a scrubbing tank and an ultrasonic exciter, the problem of low cleaning efficiency in abalone processing is solved, achieving efficient removal of dirt from the surface and interior of abalone, and improving the degree of automation and cleaning effect.

CN224206070UActive Publication Date: 2026-05-08GUANGZHOU ZHANGZHENJI FOOD TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GUANGZHOU ZHANGZHENJI FOOD TECHNOLOGY CO LTD
Filing Date
2025-05-15
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

During abalone processing, the cleaning efficiency is low and the degree of automation is insufficient, making it difficult to achieve efficient decontamination, especially the cleaning effect on dirt hidden in the shell and soft tissue.

Method used

The abalone surface is cleaned by using a scrubbing tank combined with an ultrasonic exciter, which drives the rotation of rollers and water wheels. The abalone transport mechanism and lifting base plate work together to achieve automated transfer and ultrasonic cleaning of the abalone, ensuring that dirt inside the shell and soft tissue is shaken off.

Benefits of technology

It achieves efficient cleaning of dirt on the surface and inside of abalone, improves processing efficiency, reduces labor costs, and enhances cleaning results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The efficient decontamination device for abalone processing comprises a cleaning mechanism, the cleaning mechanism comprises a scrubbing pool, fixed bearings are symmetrically arranged on the two sides of the top of the scrubbing pool respectively, a driving roll shaft is transversely installed in the middle of the end of each fixed bearing, and a transmission gear is arranged at the end of each driving roll shaft; a gear transmission set is arranged on the edge side of the bottom of the transmission gear in a meshed mode, a driven belt is installed on the side wall of the end of the gear transmission set, a stepping motor is arranged on the surface of the driven belt through a sleeved belt in a transmission mode, and a water wheel is connected to the surface of the driving roller shaft in a sleeved mode. And the rotating state of the driven belt further controls the components of the gear transmission group to mesh and rotate, so that the connected water wheel rotates, and the abalones can be conveniently put into the scrubbing pool to be cleaned.
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Description

Technical Field

[0001] The utility model relates to the technical field of cleaning, and specifically relates to an efficient decontamination device for abalone processing. Background Technique

[0002] Haliotis is a genus of marine mollusks in the Gastropoda class and Haliotidae family. In ancient China, it was called "fù". Their body sizes vary, from 10 cm to 30 cm. Their bodies are covered by a thick calcareous shell. The head is very developed, with fringes hanging down. When the two tentacles are extended, they are very thin and long, and eyes grow at the protruding ends. There is a protruding oral cavity extending forward on the ventral surface of the cephalic lobe. Inside the oral cavity, there is a powerful radula, which is a unique organ of it. There is a row of circular small holes on the left edge of the shell, which are respiratory and excretory holes, and the number of openings varies according to species. The muscle of the foot is particularly thick, divided into upper and lower parts. The upper foot has many tentacles, which can extend out of the small holes on the edge of the shell and are specialized for sensory functions; the lower foot is flat and oval, suitable for attachment and crawling. After retrieval, the water-saving abalone cleaning machine disclosed in the application number CN201620155870.0 records that the utility model provides a water-saving abalone cleaning machine, including a feeding hopper, an ultrasonic pool, a main conveyor belt, and a spraying and washing device. A feeding hopper is arranged above the ultrasonic pool. The main conveyor belt connects the ultrasonic pool and the spraying area of the spraying and washing device. The spraying and washing device includes a water pump, a water delivery pipe, and a spray head. The spray head is connected to the water pump through the water delivery pipe. The direction of the water sprayed by the spray head faces the conveyor belt, and the area covered by the water sprayed by the spray head is the spraying area. The ultrasonic pool and the water pump are connected by a water inlet pipe. A water baffle is arranged below the main conveyor belt, and the drainage structure water outlet of the water baffle is connected to the ultrasonic pool. The high-frequency vibration of the ultrasonic pool in the utility model can clean the sundries on the abalone, and then the abalone is further cleaned by the spraying and washing device, solving the problem of difficult abalone cleaning. The conveyor belt is used to realize the automatic transportation in the process of cleaning abalone, thereby reducing labor costs. The filtered water after spraying and washing is sent back to the ultrasonic pool for repeated use.

[0003] In addition, during the traditional production and processing of abalone, it is usually difficult in terms of the processing efficiency of abalone. The efficiency of automatic cleaning and transfer and placement is low. Usually, it is difficult to brush the abalone during the transfer and transportation process, and it cannot replace manual cleaning of abalone and simplify the cleaning. Content of the Utility Model

[0004] The purpose of the utility model is to provide an efficient decontamination device for abalone processing, so as to solve the problems raised in the above background technique.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency decontamination device for abalone processing, comprising a cleaning mechanism, the cleaning mechanism including a scrubbing pool, fixed bearings symmetrically arranged on both sides of the top of the scrubbing pool, a drive roller shaft horizontally mounted at the middle of the end of the fixed bearing, a transmission gear at the end of the drive roller shaft, a gear transmission assembly meshing on the bottom side of the transmission gear, a driven belt mounted on the end side wall of the gear transmission assembly, a stepper motor driven by a belt sleeve on the surface of the driven belt, and a water wheel sleeved on the surface of the drive roller shaft.

[0006] As a preferred embodiment of this utility model: an abalone transport mechanism is installed on the side of the washing pool;

[0007] The abalone transport mechanism includes a collection box installed on the side wall of the washing pool. A control box is provided on the side wall of the collection box. A drive motor is installed at both ends of the control box, and a transmission track is fitted onto the end of the drive motor.

[0008] As a preferred embodiment of this utility model: several transverse strips are sequentially installed in the middle of the transmission track, several partition baffles are sequentially arranged in the middle of the collection box, several transmission rollers are sequentially arranged at the top center of the partition baffles, and a lifting base plate is provided at the bottom of the collection box.

[0009] As a preferred embodiment of this utility model: a control frame is provided in the middle of the back of the lifting base plate, a connecting crossbar is horizontally installed in the middle of the back of the control frame, a linear lifting plate is installed on the back of the connecting crossbar, a linear sliding block is provided at the end of the linear lifting plate, a linear sliding rod is provided in the middle of the top of the linear sliding rod, and an upper top plate is installed in the middle of the top of the linear sliding rod.

[0010] As a preferred embodiment of this utility model: an ultrasonic exciter is installed on the side wall of the collection box, and a lifting mechanism is provided in the middle of the back of the collection box;

[0011] The lifting mechanism includes a first control frame installed on the side wall of the collection box. The surface of the first control frame is provided with a plurality of adjustment slots in sequence, and the middle part of the first control frame is provided with a sliding base for support.

[0012] As a preferred embodiment of the present invention: a second control frame is installed on the side wall of the first control frame, a bearing crossbar is installed laterally in the middle of the second control frame, an assembly frame is installed laterally at the middle of the top four corners of the bearing crossbar, and a side wall plate is provided in the middle of the side wall of the assembly frame.

[0013] As a preferred embodiment of this utility model: an outer frame is installed on the back of the side wall panel, and a sedimentation mechanism is installed on the back of the outer frame;

[0014] The sedimentation mechanism includes a bottom support installed on the back of the assembly frame. A sedimentation box is provided in the middle of the bottom support. A connecting rod is vertically provided in the middle of the sedimentation box. A storage box is provided in the middle of the side wall of the connecting rod. A side rail is installed on the side wall of the storage box.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] (1) The stepper motor is powered on and drives the driven belt to rotate. The rotation of the driven belt further controls the meshing and rotation of the gear transmission assembly, which in turn enables the water wheel to rotate. This makes it easy to put the abalone into the washing pool for cleaning and washing, achieving efficient cleaning. The water wheel rotates and moves the abalone to roll, further achieving the corresponding surface transfer of the abalone.

[0017] (2) The collection box and partition baffle are used to realize the transfer and placement. The control box is used to realize the transfer. After the drive motor is powered on, it drives Shi Xiuan to be placed on the lifting base plate. The vertical lifting state of the linear lifting plate is triggered to change the corresponding abalone. It is then put into the pool for ultrasonic cleaning. The rapid vibration of the ultrasonic exciter ensures that the mud and sand hidden in the soft tissue of the shell on the back of the abalone are shaken off, achieving a clean and efficient cleaning effect. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the rear structure of the present invention;

[0020] Figure 3 This is a schematic diagram of the scrubbing pool structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the transmission track structure of this utility model;

[0022] Figure 5 This is a schematic diagram of the ultrasonic exciter structure of this utility model;

[0023] Figure 6 This is a schematic diagram of the side wall structure of this utility model;

[0024] In the diagram: 1. Cleaning mechanism; 11. Scrubbing pool; 12. Fixed bearing; 13. Drive roller; 131. Water wheel; 14. Transmission gear; 15. Gear transmission assembly; 16. Driven belt; 17. Stepper motor;

[0025] 2. Abalone transport mechanism; 21. Collection box; 22. Control box; 23. Drive motor; 24. Transfer track; 25. Horizontal bar; 26. Dividing baffle; 27. Transfer roller; 28. Lifting base plate; 29. ​​Control frame; 291. Connecting crossbar; 292. Linear lifting plate; 293. Linear sliding block; 294. Linear sliding rod; 295. Top plate; 296. Ultrasonic exciter;

[0026] 3. Lifting mechanism; 31. First control frame; 32. Adjustment groove; 33. Sliding base; 34. Second control frame; 35. Bearing crossbar; 36. Assembly frame; 37. Side wall panel; 38. Outer frame;

[0027] 4. Sedimentation mechanism; 41. Bottom support; 42. Sedimentation tank; 43. Connecting upright; 44. Storage box; 45. Side railing. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0029] Please see Figure 1 - Figure 6 A high-efficiency decontamination device for abalone processing includes a cleaning mechanism 1. The cleaning mechanism 1 includes a scrubbing tank 11. Fixed bearings 12 are symmetrically arranged on both sides of the top of the scrubbing tank 11. A drive roller 13 is horizontally installed at the middle of the end of the fixed bearing 12. A transmission gear 14 is provided at the end of the drive roller 13. A gear transmission group 15 is meshed on the bottom side of the transmission gear 14. A driven belt 16 is installed on the end side wall of the gear transmission group 15. A stepper motor 17 is driven by a belt sleeve on the surface of the driven belt 16. A water wheel 131 is sleeved on the surface of the drive roller 13.

[0030] In this embodiment: an abalone transport mechanism 2 is installed on the side of the washing pool 11;

[0031] The abalone transport mechanism 2 includes a collection box 21 installed on the side wall of the washing pool 11. A control box 22 is provided on the side wall of the collection box 21. A drive motor 23 is installed at both ends of the control box 22. A transmission track 24 is fitted onto the end of the drive motor 23.

[0032] The control box 22 is used as the place for the track, and the drive motor 23 is used to drive the track 24 to transmit power uniformly after being powered on.

[0033] In this embodiment: several transverse strips 25 are sequentially installed in the middle of the conveyor belt 24, several partition baffles 26 are sequentially arranged in the middle of the collection box 21, several transmission rollers 27 are sequentially arranged at the top center of the partition baffles 26, and a lifting base plate 28 is provided at the bottom of the collection box 21.

[0034] The transmission roller 27 is used to position the partition baffle 26, and the internal structure of the collection box 21 is used to realize the transmission.

[0035] In this embodiment: a control frame 29 is provided in the middle of the back of the lifting base plate 28, a connecting crossbar 291 is horizontally installed in the middle of the back of the control frame 29, a linear lifting plate 292 is installed on the back of the connecting crossbar 291, a linear sliding block 293 is provided at the end of the linear lifting plate 292, a linear sliding rod 294 is provided in the middle of the top of the linear sliding rod 294, and an upper top plate 295 is installed in the middle of the top of the linear sliding rod 294.

[0036] The position of the linear lifting plate 292 was transferred accordingly, and the surface of the upper plate 295 was moved.

[0037] In this embodiment: an ultrasonic exciter 296 is installed on the side wall of the collection box 21, and a lifting mechanism 3 is provided in the middle of the back of the collection box 21;

[0038] The lifting mechanism 3 includes a first control frame 31 installed on the side wall of the storage box 21. Several adjustment grooves 32 are sequentially opened on the surface of the first control frame 31, and a sliding base 33 for support is provided in the middle of the first control frame 31.

[0039] The adjustment groove 32 and the first control frame 31 are used to realize the displacement of the position of the first control frame 31.

[0040] In this embodiment: a second control frame 34 is installed on the side wall of the first control frame 31, a bearing crossbar 35 is installed horizontally in the middle of the second control frame 34, an assembly frame 36 is installed horizontally at the middle of the top four corners of the bearing crossbar 35, and a side wall plate 37 is provided in the middle of the side wall of the assembly frame 36.

[0041] The movement of the surfaces of the assembly frame 36 and the side wall panel 37 is transmitted.

[0042] In this embodiment: an outer frame 38 is installed on the back of the side wall panel 37, and a sedimentation mechanism 4 is installed on the back of the outer frame 38;

[0043] The sedimentation mechanism 4 includes a bottom support 41 installed on the back of the assembly frame 36. A sedimentation box 42 is provided in the middle of the bottom support 41. A connecting rod 43 is vertically provided in the middle of the sedimentation box 42. A storage box 44 is provided in the middle of the side wall of the connecting rod 43. A side wall railing 45 is installed on the side wall of the storage box 44.

[0044] The storage box 44 is used to store the desired abalone.

[0045] In practical use, step one: conveying and cleaning the abalone;

[0046] At this time, the user powers on the stepper motor 17, which triggers the driven belt 16. When the driven belt 16 drives the gear transmission group 15 to rotate, the specific gear rotates and controls the surface of the transmission gear 14 to achieve transmission meshing. The meshing drives the surface of the drive roller 13 to achieve transmission. The transmission and transportation are achieved between the water wheels 131 set by the fixed bearing 12. The abalone is thrown onto the surface of the water wheel 131 to achieve circulation and agitation. This ensures that the abalone is cleaned of the mud and sand on the surface of the abalone while it is agitated on the water surface. During the ultrasonic resonance stage, the dirt and mud hidden in the shell and soft tissue meat can be mixed with water and agitated to achieve cleaning, thereby achieving the purpose of efficient cleaning.

[0047] At this time, the abalone in the washing pool 11 is settled and agitated, and the agitation is circulated to clean the mud and sand on the surface of the abalone shell. According to the surface of the corresponding partition baffle 26, the abalone is agitated. At this time, the user can pick up the abalone placed in the washing pool 11 (the water wheel 131 can be removed) and then place it in the abalone transport mechanism 2.

[0048] The abalone are separated into different sizes by the partition baffle 26 in the abalone transport mechanism 2. The drive motor 23 is powered on and the abalone are placed on the surface of the lifting base plate 28. The linear sliding block 293 moves the abalone up and down, which drives the linear lifting plate 292 to move down. Finally, the abalone are automatically placed in the lifting base plate 28. The ultrasonic exciter 296 generates corresponding vibrations on the surface of the abalone. The vibration of the abalone is achieved by the linear sliding rod 294 and the surface of the top plate 295. The vibration of the ultrasonic exciter 296 is used to shake off the mud and sand on the surface of the abalone.

[0049] Step Two: Abalone Recycling;

[0050] At this time, the user moves down one end of the corresponding connecting rod 43 and places the abalone in the specific storage box 44.

[0051] The contents not described in detail in this description are existing technologies known to those skilled in the art. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A high-efficiency decontamination device for abalone processing, comprising a cleaning mechanism (1), characterized in that, The cleaning mechanism (1) includes a scrubbing pool (11). Fixed bearings (12) are symmetrically arranged on both sides of the top of the scrubbing pool (11). A drive roller shaft (13) is horizontally installed at the middle of the end of the fixed bearing (12). A transmission gear (14) is provided at the end of the drive roller shaft (13). A gear transmission group (15) is meshed on the bottom side of the transmission gear (14). A driven belt (16) is installed on the side wall of the end of the gear transmission group (15). A stepper motor (17) is driven by a belt sleeve on the surface of the driven belt (16). A water wheel (131) is sleeved on the surface of the drive roller shaft (13).

2. The high-efficiency decontamination device for abalone processing according to claim 1, characterized in that: An abalone transport mechanism (2) is installed on the side of the washing pool (11); The abalone transport mechanism (2) includes a collection box (21) installed on the side wall of the washing pool (11). The side wall of the collection box (21) is provided with a control box (22). Both ends of the control box (22) are equipped with drive motors (23), and the ends of the drive motors (23) are fitted with transmission tracks (24).

3. The high-efficiency decontamination device for abalone processing according to claim 2, characterized in that: The middle of the transmission track (24) is provided with several transverse strips (25), the middle of the collection box (21) is provided with several partition baffles (26), the top of the partition baffles (26) is provided with several transmission rollers (27), and the bottom of the collection box (21) is provided with a lifting base plate (28).

4. The high-efficiency decontamination device for abalone processing according to claim 3, characterized in that: The lifting base plate (28) has a control frame (29) in the middle of its back side. A connecting crossbar (291) is installed horizontally in the middle of the back side of the control frame (29). A linear lifting plate (292) is installed on the back side of the connecting crossbar (291). A linear sliding block (293) is provided at the end of the linear lifting plate (292). A linear sliding rod (294) is provided at the middle of the top of the linear sliding rod (294). An upper top plate (295) is installed at the middle of the top of the linear sliding rod (294).

5. The high-efficiency decontamination device for abalone processing according to claim 3, characterized in that: An ultrasonic exciter (296) is installed on the side wall of the collection box (21), and a lifting mechanism (3) is provided in the middle of the back of the collection box (21). The lifting mechanism (3) includes a first control frame (31) installed on the side wall of the collection box (21). The surface of the first control frame (31) is provided with a plurality of adjustment grooves (32) in sequence, and the middle part of the first control frame (31) is provided with a sliding base (33) for support.

6. The high-efficiency decontamination device for abalone processing according to claim 5, characterized in that: The first control frame (31) is equipped with a second control frame (34) on its side wall. A bearing crossbar (35) is installed horizontally in the middle of the second control frame (34). An assembly frame (36) is installed horizontally in the middle of the top four corners of the bearing crossbar (35). A side wall plate (37) is provided in the middle of the side wall of the assembly frame (36).

7. The high-efficiency decontamination device for abalone processing according to claim 6, characterized in that: An outer frame (38) is installed on the back of the side wall panel (37), and a sedimentation mechanism (4) is installed on the back of the outer frame (38); The sedimentation mechanism (4) includes a bottom support (41) installed on the back of the assembly frame (36). A sedimentation box (42) is provided in the middle of the bottom support (41). A connecting rod (43) is vertically provided in the middle of the sedimentation box (42). A storage box (44) is provided in the middle of the side wall of the connecting rod (43). A side wall railing (45) is installed on the side wall of the storage box (44).

Citation Information

Patent Citations

  • Water conservation abalone cleaner

    CN205378765U