Flushing device for filter fan stirrer of disc filter

By introducing a flushing device consisting of a main water pipe, water pump, water tank, and nozzles into the disc filter, the problem of low cleaning efficiency of the filter fan agitator is solved, achieving a high-efficiency filtration effect and reducing equipment maintenance costs.

CN224207576UActive Publication Date: 2026-05-08SICHUAN ELECTROMECHANICAL VOCATIONAL & TECH COLLEGE
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SICHUAN ELECTROMECHANICAL VOCATIONAL & TECH COLLEGE
Filing Date
2025-03-26
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

Existing disc filters lack a filter fan agitator and flushing device, resulting in low agitation efficiency, reduced filtration efficiency, significant loss of vanadium-titanium magnetite concentrate in the slurry, high water consumption, high equipment failure rate, and increased maintenance costs.

Method used

Design a flushing mechanism that includes a main water pipe, a water pump, a water tank, a branch water pipe, and a nozzle. The nozzle is slightly downward and flat. The support mechanism and adjustment components ensure that the nozzle is stable and adjustable, so as to achieve efficient cleaning of the filter fan agitator.

Benefits of technology

It improves the cleaning effect of the filter fan agitator, enhances the filtration efficiency of the filter, reduces the loss rate of vanadium-titanium magnetite concentrate in the slurry, reduces water consumption and equipment failure rate, and lowers maintenance costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224207576U_ABST
    Figure CN224207576U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of disc filters, and particularly discloses a disc filter filter fan stirrer flushing device which comprises a flushing mechanism, the flushing mechanism comprises a main water pipe, a water pump and a water tank, the main water pipe is fixedly connected with a plurality of branch water pipes, and the tail ends of the branch water pipes are fixedly connected with sprayers; a water outlet of the spray head is slightly downward and is flat; the main water pipe is fixedly connected with a water outlet of the water pump, a water inlet of the water pump is connected with the water tank through a pipeline, and the pipeline extends into the water tank; according to the utility model, through the plurality of branch water pipes on the main water pipe and the flat nozzles, the flushing water can uniformly and effectively cover the V-shaped stirring scrapers on the outer side of the disc filter body, so that accumulated solid particles are flushed away, and the cleaning effect is improved; and the spray heads which are slightly arranged downwards can effectively prevent cleaning water from being splashed to the outside of the filter, so that the working environment is kept clean and tidy.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of disc filter machines, specifically a flushing device for the agitator of a disc filter fan. Background Technology

[0002] Disc filters are commonly used solid-liquid separation equipment, widely applied in mining, metallurgy, and other industries. The filter agitator is the core component of a disc filter. When the slurry concentration increases, slurry tends to accumulate on the surface, affecting the agitation effect of the filter and significantly reducing the filter's filtration efficiency.

[0003] The existing filters do not have a filter fan agitator flushing device, which results in low agitation efficiency of the filter fan agitator, leading to decreased filter efficiency, large loss of vanadium-titanium magnetite concentrate in the slurry, high water consumption, increased equipment failure rate and maintenance costs. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides a flushing device for the filter fan agitator of a disc filter, thereby solving the problem that existing filters do not have a flushing device for the filter fan agitator, resulting in low agitation efficiency of the filter fan agitator and a decrease in the filter efficiency of the filter.

[0005] A flushing device for the agitator of a disc filter fan includes a flushing mechanism:

[0006] The flushing mechanism includes a main water pipe, a water pump and a water tank. Several branch water pipes are fixedly connected to the main water pipe, and nozzles are fixedly connected to the ends of the branch water pipes.

[0007] The nozzle has its outlet facing slightly downwards and is flat.

[0008] The main water pipe and the outlet of the water pump are fixedly connected. The inlet of the water pump and the water tank are connected by a pipe that extends into the interior of the water tank. The water tank is also equipped with an inlet.

[0009] Preferably, the water pump is fixedly installed on the water tank by bolts.

[0010] Preferably, the main water pipe is fixed to the ground by several angle steels.

[0011] Preferably, it also includes a support mechanism, which includes a support frame assembly and a fixing assembly fixed to the outer wall of the disc filter.

[0012] The main water pipe limiting clip is embedded in the fixing component, and the fixing component is fixedly installed on the support frame assembly.

[0013] Preferably, the support frame assembly includes a support frame body, with a mounting groove fixedly connected to the lower end of the outer side of the support frame body, and an elastic buckle fixedly connected to the outer side of the support frame body.

[0014] The main water pipe is fixedly installed in the mounting groove on the support frame body by a fixing component, and the branch water pipe is snapped into the elastic buckle.

[0015] Preferably, it also includes an adjustment component, which includes a plurality of sliders, a long rod and an electric telescopic rod, wherein the upper end of the slider is provided with an elastic buckle II, and one end of the long rod is fixedly connected to a connecting plate;

[0016] Several of the aforementioned sliders are welded and fixed to the long rod. One end of the electric telescopic rod is fixedly connected to the connecting plate, and the other end of the electric telescopic rod is fixedly installed on one of the support frame bodies.

[0017] The water distribution pipe and the nozzle are flexibly connected;

[0018] The upper end of the support frame body is also provided with a guide groove, and a guide rod is provided inside the guide groove;

[0019] The slider limiting sliding clip is embedded in the guide rod in the guide groove, and the nozzle limiting clip is embedded in the elastic buckle two.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] Through several branch pipes on the main water pipe and the flat-designed nozzles, the flushing water can be evenly and effectively covered on the V-shaped stirring scraper on the outside of the disc filter body, washing away the accumulated solid particles and improving the cleaning effect.

[0022] The slightly downward-facing nozzles effectively prevent cleaning water from splashing onto the outside of the filter, keeping the working environment clean.

[0023] The water distribution pipe is kept stable by an elastic buckle, while the position of the spray head can be adjusted by the adjustment component, so that the spray head can be moved flexibly as needed, thereby more accurately targeting the area to be rinsed, improving the targeting and efficiency of rinsing.

[0024] This invention improves the stirring and filtration efficiency of the filter fan agitator by efficiently cleaning it, increases the recovery rate of vanadium-titanium magnetite concentrate in the slurry, and reduces water consumption, equipment failure rate, and maintenance costs. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0026] Figure 2This is an exploded structural diagram of the present invention;

[0027] Figure 3 This is a schematic diagram of the rinsing mechanism of this utility model;

[0028] Figure 4 This is a schematic diagram of the support mechanism of this utility model;

[0029] Figure 5 This is a schematic diagram of the support frame assembly of this utility model;

[0030] Figure 6 This is a schematic diagram of the structure of the adjustment component of this utility model;

[0031] Figure 7 This utility model Figure 1 A magnified view of A in the middle.

[0032] In the diagram: 1. Flushing mechanism; 11. Main water pipe; 12. Water pump; 13. Water tank; 14. Branch water pipe; 15. Sprayer head; 16. Angle steel; 17. Water inlet; 2. Support mechanism; 21. Support frame assembly; 211. Support frame body; 212. Mounting groove; 213. Elastic buckle one; 214. Guide groove; 22. Fixing assembly; 23. Adjusting assembly; 231. Slider; 232. Long rod; 233. Electric telescopic rod; 234. Elastic buckle two; 235. Connecting plate; 31. Frame; 32. Disc filter body; 33. V-shaped stirring scraper. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0034] like Figures 1 to 3 As shown in Figure 7:

[0035] Example 1: This utility model provides a flushing device for the agitator of a disc filter, including a flushing mechanism 1:

[0036] The rinsing mechanism 1 includes a main water pipe 11, a water pump 12 and a water tank 13. Several branch water pipes 14 are fixedly connected to the main water pipe 11, and a nozzle 15 is fixedly connected to the end of each branch water pipe 14.

[0037] The water outlet of nozzle 15 is set slightly downward and is flat;

[0038] The main water pipe 11 is fixedly connected to the outlet of the water pump 12, and the inlet of the water pump 12 is connected to the water tank 13 through a pipe that extends into the interior of the water tank 13. The water tank 13 is also equipped with an inlet 17.

[0039] Specifically, the water pump 12 is fixedly installed on the water tank 13 by bolts.

[0040] Specifically, the main water pipe 11 is fixed to the ground by several angle steels 16.

[0041] As can be seen from the above, during operation, the water pump 12 draws water from the water tank 13 through the pipeline. After passing through the water pump 12, the water enters the main water pipe 11. Then, the water flows to the nozzle 15 through several branch water pipes 14 fixedly connected to the main water pipe 11. Finally, the water is sprayed out from the flat outlet of the nozzle 15 and aimed at the V-shaped stirring scraper 33 on the outside of the disc filter body 32, thereby washing away the accumulated solid particles.

[0042] The slightly downward-facing nozzle 15 can prevent cleaning water from splashing to the outside.

[0043] The flat-shaped nozzle 15 can more effectively clean the V-shaped stirring scraper 33;

[0044] V-shaped stirring scraper 33 is used to stir the solid particles deposited inside the frame 31;

[0045] The water pump 12 is controlled by an electronic control system, which can automatically adjust the flow rate and pressure of the flushing water pipe according to the degree of pollution of the filter fan to ensure the flushing effect.

[0046] like Figure 1 , 2 , Figures 4 to 6 As shown:

[0047] Example 2: This example is basically the same as the previous example, except that it also includes a support mechanism 2. The support mechanism 2 includes a support frame assembly 21 and a fixing assembly 22 fixed to the outer wall of the disc filter.

[0048] The main water pipe 11 is limited and embedded in the fixing component 22, and the fixing component 22 is fixedly installed on the support frame component 21.

[0049] Specifically, the support frame assembly 21 includes a support frame body 211, with a mounting groove 212 fixedly connected to the lower end of the outer side of the support frame body 211, and an elastic buckle 213 fixedly connected to the outer side of the support frame body 211.

[0050] The main water pipe 11 is fixedly installed in the mounting groove 212 on the support frame body 211 by the fixing component 22, and the branch water pipe 14 is snapped into the elastic buckle 213.

[0051] Specifically, it also includes an adjustment component 23, which includes several sliders 231, a long rod 232 and an electric telescopic rod 233. The upper end of the slider 231 is provided with an elastic buckle 234, and one end of the long rod 232 is fixedly connected to a connecting plate 235.

[0052] Several sliders 231 are welded and fixed to the long rod 232. One end of the electric telescopic rod 233 is fixedly connected to the connecting plate 235, and the other end of the electric telescopic rod 233 is fixedly installed on one of the support frame bodies 211.

[0053] The water distribution pipe 14 and the nozzle 15 are flexibly connected;

[0054] The upper end of the support frame body 211 is also provided with a guide groove 214, and a guide rod is provided inside the guide groove 214;

[0055] The slider 231 is limited and slides into the guide rod in the guide groove 214, and the nozzle 15 is limited and slides into the elastic buckle 234.

[0056] As can be seen from the above, the main water pipe 11 is limited and embedded in the fixing component 22, and the fixing component 22 is fixedly installed on the support frame component 21 of the support mechanism 2, thereby preventing the main water pipe 11 from vibrating during operation.

[0057] While the water distribution pipe 14 is held in place by the elastic clip 213 to maintain stability, the position of the nozzle 15 can be adjusted by means of the adjustment component 23.

[0058] Specifically, the electric telescopic rod 233 moves the long rod 232 via the connecting plate 235, and the slider 231 on the long rod 232 slides on the guide rod in the guide groove 214 at the upper end of the support frame body 211, thereby driving the nozzle 15 to move. Since the water distribution pipe 14 and the nozzle 15 are flexibly connected, the nozzle 15 is limited and embedded in the elastic buckle 234 to maintain a stable position. The lateral movement of the nozzle 15 greatly increases its rinsing area.

[0059] All standard parts used in this invention can be purchased from the market, and irregularly shaped parts can be customized according to the description and drawings. The specific connection methods for each part all employ conventional methods such as bolts, rivets, and welding, which are mature technologies in the prior art. The machinery, parts, and equipment all use conventional models in the prior art, and the circuit connections also use conventional connection methods in the prior art, which will not be detailed here. Any content not described in detail in this specification belongs to the prior art known to those skilled in the art.

[0060] In the description of this utility model, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. "A plurality of" means two or more, unless otherwise explicitly specified.

[0061] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0062] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0063] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0064] The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other.

[0065] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A flushing device for the agitator of a disc filter fan, characterized in that, Includes a rinsing mechanism (1): The flushing mechanism (1) includes a main water pipe (11), a water pump (12) and a water tank (13). Several branch water pipes (14) are fixedly connected to the main water pipe (11), and a nozzle (15) is fixedly connected to the end of each branch water pipe (14). The nozzle (15) has its outlet facing slightly downwards and is flat. The main water pipe (11) and the outlet of the water pump (12) are fixedly connected. The inlet of the water pump (12) and the water tank (13) are connected by a pipe extending into the interior of the water tank (13). The water tank (13) is also provided with an inlet (17). It also includes a support mechanism (2), which includes a support frame assembly (21) and a fixing assembly (22) fixed to the outer wall of the disc filter. The main water pipe (11) is limited and embedded in the fixing component (22), and the fixing component (22) is fixedly installed on the support frame component (21); The support frame assembly (21) includes a support frame body (211), and an installation groove (212) is fixedly connected to the lower end of the outer side of the support frame body (211). An elastic buckle (213) is also fixedly connected to the outer side of the support frame body (211). The main water pipe (11) is fixedly installed in the mounting groove (212) on the support frame body (211) by the fixing component (22), and the branch water pipe (14) is snapped into the elastic buckle (213); It also includes an adjustment component (23), which includes several sliders (231), a long rod (232) and an electric telescopic rod (233). The upper end of the slider (231) is provided with an elastic buckle (234), and one end of the long rod (232) is fixedly connected to a connecting plate (235). Several of the sliders (231) are welded and fixed to the long rod (232). One end of the electric telescopic rod (233) is fixedly connected to the connecting plate (235), and the other end of the electric telescopic rod (233) is fixedly installed on one of the support frame bodies (211). The water distribution pipe (14) and the nozzle (15) are flexibly connected; The upper end of the support frame body (211) is also provided with a guide groove (214), and a guide rod is provided inside the guide groove (214); The slider (231) is limited and slidably embedded in the guide rod in the guide groove (214), and the nozzle (15) is limited and slidably embedded in the elastic buckle (234).

2. The flushing device for the agitator of a disc filter as described in claim 1, characterized in that, The water pump (12) is fixedly installed on the water tank (13) by bolts.

3. The flushing device for the agitator of a disc filter as described in claim 1, characterized in that, The main water pipe (11) is fixed to the ground by several angle steels (16).