Waste gas purification device in polystyrene particle production

By installing maintenance troughs and slide rails on both sides of the spray tower, the problems of maintenance and packing replacement of the spray equipment are solved, realizing efficient operation and convenient maintenance of the spray tower.

CN224207684UActive Publication Date: 2026-05-08GAOTANG COUNTY RUNJIN PLASTIC CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GAOTANG COUNTY RUNJIN PLASTIC CO LTD
Filing Date
2025-05-31
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

Existing spray towers for exhaust gas purification are inconvenient to maintain when using, especially when the spray nozzles are damaged and replacement is difficult, and the replacement of the packing absorption layer is time-consuming and labor-intensive.

Method used

Inspection slots are symmetrically opened on both sides of the spray tower, and detachable protective covers and sealing covers are installed. The spray equipment can be easily inspected and maintained through fasteners and buckles. Slide rails and sliding sleeves are installed inside the spray tower to facilitate the installation of filter frames and the replacement of packing.

Benefits of technology

It enables rapid maintenance of spray equipment and convenient replacement of packing, improving the efficiency and ease of operation of the spray tower, and avoiding the difficulties of equipment failure and packing replacement.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a waste gas purification device in polystyrene particle production, and relates to the technical field of waste gas purification, the waste gas purification device comprises a spray tower, a spray device is fixedly arranged at the upper part in the spray tower, two overhaul grooves are symmetrically arranged on the spray tower at two sides of the spray device, and the two overhaul grooves are communicated with the spray tower. According to the spray tower for waste gas purification, the protective covers are detachably mounted in the two overhauling grooves, when the spray equipment needs to be overhauled, the protective covers in the two overhauling grooves are taken out, and the spray equipment can be overhauled through the two overhauling grooves, so that the problem that when an existing spray tower for waste gas purification is used, the maintenance cost is high is solved; the problems that in the prior art, in the prior art, spraying equipment installed in a spraying tower is inconvenient to overhaul, and particularly when a spray head of the spraying equipment is damaged, the spray head is inconvenient to replace are solved, under the cooperation of a sliding sleeve and a corresponding sliding rail, a filtering frame is taken out of the spraying tower, and then padding laid above a filtering net in the filtering frame can be replaced conveniently and rapidly.
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Description

Technical Field

[0001] This utility model relates to the field of waste gas purification technology, specifically a waste gas purification device for polystyrene particle production. Background Technology

[0002] Polystyrene granules, also known as expanded polystyrene foam granules or expanded polystyrene granules, are made by expanding and foaming expandable polystyrene resin beads as the base material. The production of polystyrene granules generates a large amount of waste gas. In order to prevent the waste gas generated during the production of polystyrene granules from being directly discharged into the atmosphere, it is necessary to purify the waste gas through a spray tower before discharging it into the atmosphere to prevent environmental pollution.

[0003] However, existing spray towers for exhaust gas purification are inconvenient to maintain when using the spray equipment installed inside the tower, especially when the spray nozzles are damaged, it is inconvenient to replace them. Furthermore, when it is necessary to replace the packing material in the absorbent layer of the spray tower that is used to purify exhaust gas, the replacement is usually done through a viewing window on one side of the packing layer, which is time-consuming and labor-intensive. Utility Model Content

[0004] To address the problems of inconvenience in maintaining and replacing the packing material in the absorber layer of existing spray towers used for waste gas purification, this invention aims to provide a waste gas purification device for polystyrene particle production.

[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a waste gas purification device in the production of polystyrene granules, comprising a spray tower, wherein a spraying device is fixedly installed at the top of the spray tower, and two maintenance slots are symmetrically opened on both sides of the spraying device. A protective cover is detachably installed in each of the two maintenance slots, and the protective cover is slidably installed in the maintenance slot. A sealing cover is fixedly installed on one side of each protective cover. A sealing groove is opened on one side of each of the two maintenance slots, and the sealing cover is slidably engaged in the sealing groove. A fixing member is symmetrically installed on one side of each of the two protective covers, and a fixing buckle is threaded into the fixing member and threadedly engaged in the spray tower.

[0006] Preferably, the spray tower has two mounting slots on one side, each containing a filter frame. Slide rails are fixedly installed on both sides of the bottom surface of each mounting slot, and sliding sleeves are fixedly installed on both sides of the bottom surface of each filter frame. The sliding sleeves are slidably mounted on the slide rail surface. A filter screen is fixedly installed on the bottom surface of each filter frame, and a positioning element is fixedly installed in the middle of one side of the bottom surface of each filter frame. A positioning buckle is threaded into the positioning element and threadedly engaged within the spray tower.

[0007] Preferably, positioning strips are fixedly installed on both sides of the protective cover, positioning grooves are provided on both the upper and lower sides of the inspection groove, the positioning strips are slidably inserted into the positioning grooves, sliding grooves are provided on both sides of the bottom surface of the mounting groove, the slide rail is fixedly installed in the sliding groove, and the sliding sleeve is slidably installed in the sliding groove through the slide rail.

[0008] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0009] 1. In this utility model, when it is necessary to repair the spraying equipment, the protective cover in the two inspection slots can be removed, and the spraying equipment can be repaired through the two inspection slots. This solves the problem that it is inconvenient to repair the spraying equipment installed inside the spraying tower when the existing waste gas purification spraying tower is in use, especially when the spraying equipment nozzle is damaged and it is inconvenient to replace it.

[0010] 2. In this utility model, when the packing needs to be replaced, the filter frame can be removed from the spray tower with the cooperation of the sliding sleeve and the corresponding slide rail, and the packing laid on the filter screen inside the filter frame can be replaced, which is convenient and quick. Attached Figure Description

[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0013] Figure 2 This is an exploded view of the spray tower structure of this utility model.

[0014] Figure 3 This utility model Figure 2 Enlarged view of the structure at point A in the middle.

[0015] Figure 4 This utility model Figure 2 Enlarged view of the structure at point B in the middle.

[0016] Figure 5 This is a schematic diagram of the surface structure of the protective cover of this utility model.

[0017] In the diagram: 1. Spray tower; 11. Spraying equipment; 12. Inspection slot; 121. Sealing slot; 13. Installation slot; 131. Slide groove; 14. Slide rail; 2. Protective cover; 21. Sealing cover; 211. Handle; 22. Positioning strip; 221. Positioning groove; 23. Fixing component; 231. Fixing buckle; 3. Filter frame; 31. Filter screen; 32. Sliding sleeve; 33. Positioning component; 34. Positioning buckle; 35. Pull groove; 4. Support leg; 5. Air inlet pipe; 6. Discharge pipe. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Example: Figure 1-5 As shown, this utility model provides a waste gas purification device for polystyrene particle production, including a spray tower 1. A spraying device 11 is fixedly installed on the upper part of the spray tower 1. Two maintenance slots 12 are symmetrically opened on both sides of the spraying device 11. A protective cover 2 is detachably installed in each of the two maintenance slots 12. The protective cover 2 is slidably installed in the maintenance slot 12. A sealing cover 21 is fixedly installed on one side of the protective cover 2. A sealing groove 121 is opened on one side of each of the two maintenance slots 12. The sealing cover 21 is slidably locked in the sealing groove 121. A fixing member 23 is symmetrically installed on one side of each of the two protective covers 2. A fixing buckle 231 is threaded in the fixing member 23 and threaded in the spray tower 1.

[0020] The two protective covers 2 protect the two maintenance slots 12, ensuring the normal operation of the spray tower 1. With the cooperation of the sealing cover 21 and the corresponding sealing slot 121 installed on one side of the two protective covers 2, the sealing performance of the maintenance slot 12 is improved, preventing leakage and affecting the normal operation of the spray tower 1. With the cooperation of the fastener 23 and the corresponding fixing buckle 231, the protective cover 2 is limited and fixed in the corresponding maintenance slot 12. When the spray equipment 11 needs to be repaired, the fixing buckle 231 is removed from the fastener 23, and the protective cover 2 in the two maintenance slots 12 is removed. The spray equipment 11 can then be repaired through the two maintenance slots 12. (The spray equipment 11 is existing technology. The absorbent liquid for treating waste gas is injected into the spray equipment 11 through the pump body and pipeline. Water is sprayed out through the nozzle of the spray equipment 11. The absorbent liquid sprayed out through the nozzle comes into contact with the waste gas and purifies the waste gas.)

[0021] Two mounting slots 13 are provided on one side of the spray tower 1. Each mounting slot 13 contains a filter frame 3. Slide rails 14 are fixedly installed on both sides of the bottom surface of each mounting slot 13. Sliding sleeves 32 are fixedly installed on both sides of the bottom surface of each filter frame 3, and the sliding sleeves 32 are slidably mounted on the surface of the slide rails 14. A filter screen 31 is fixedly installed on the bottom surface of the filter frame 3. A positioning element 33 is fixedly installed in the middle of one side of the bottom surface of the filter frame 3. A positioning buckle 34 is threaded into the positioning element 33, passing through the positioning element 33 and threadedly engaged within the spray tower 1. The two mounting slots... 13. The installation and positioning of the two filter frames 3 are completed respectively. The filter frame 3 is fixed in the installation groove 13 by the cooperation of the positioning part 33 and the positioning buckle 34. With the cooperation of the filter screen 31 on the bottom surface of the filter frame 3, the packing material that works with the spray equipment 11 is laid on the top of the filter screen 31 in the filter frame 3 to treat the exhaust gas entering the spray tower 1. When the packing material needs to be replaced, the filter frame 3 is removed from the spray tower 1 with the cooperation of the sliding sleeve 32 and the corresponding slide rail 14. The packing material laid on the top of the filter screen 31 in the filter frame 3 can then be replaced, which is convenient and quick.

[0022] Positioning strips 22 are fixedly installed on both sides of the protective cover 2. Positioning grooves 221 are provided on both the upper and lower sides of the inspection groove 12. The positioning strips 22 are slidably inserted into the positioning grooves 221. The positioning strips 22 are used to complete the installation and positioning of the protective cover 2 in the corresponding inspection groove 12, thereby increasing the firmness and stability of the protective cover 2 after installation. Slide grooves 131 are provided on both sides of the bottom surface of the installation groove 13. The slide rail 14 is fixedly installed in the slide groove 131. The sliding sleeve 32 is slidably installed in the slide groove 131 through the slide rail 14. The slide groove 131 is used to complete the installation and fixation of the corresponding slide rail 14.

[0023] A handle 211 is fixedly installed on one side of the sealing cover 21. The handle 211 cooperates with the sealing cover 21. A groove 35 is opened in the middle of one side of the filter frame 3. The handles 211 installed on the sides of the two sealing covers 21 respectively facilitate the disassembly and assembly of the protective cover 2 in the corresponding maintenance groove 12. The groove 35 opened in the middle of one side of the filter frame 3 facilitates the removal and placement of the filter frame 3 in the installation groove 13.

[0024] An air inlet pipe 5 is fixedly installed on one side of the spray tower 1, and an exhaust pipe 6 is fixedly installed on the top surface of the spray tower 1. The air enters the spray tower 1 through the air inlet pipe 5, and after being purified by the spray tower 1, it is discharged through the exhaust pipe 6. Support legs 4 are fixedly installed at the four corners of the bottom surface of the spray tower 1. There are four support legs 4. The spray tower 1 is installed in the designated area for the purification of waste gas through the four support legs 4.

[0025] Working principle: The two protective covers 2 protect the two maintenance slots 12, ensuring the normal operation of the spray tower 1. With the cooperation of the sealing cover 21 and the corresponding sealing slot 121 installed on one side of the two protective covers 2, the sealing performance of the maintenance slot 12 is improved, preventing leakage and affecting the normal operation of the spray tower 1. With the cooperation of the fastener 23 and the corresponding fixing buckle 231, the protective cover 2 is limited and fixed in the corresponding maintenance slot 12. When it is necessary to repair the spray equipment 11, the fixing buckle 231 is removed from the fastener 23, and the protective cover 2 in the two maintenance slots 12 is removed. The spray equipment 11 can then be repaired through the two maintenance slots 12.

[0026] The two filter frames 3 are installed and positioned by the two mounting slots 13 respectively. The filter frames 3 are fixed in the mounting slots 13 by the cooperation of the positioning parts 33 and the positioning buckles 34. With the cooperation of the filter screen 31 on the bottom surface of the filter frame 3, the packing material that works with the spray equipment 11 is laid on the top of the filter screen 31 in the filter frame 3 to treat the exhaust gas entering the spray tower 1. When the packing material needs to be replaced, the filter frame 3 is removed from the spray tower 1 with the cooperation of the sliding sleeve 32 and the corresponding sliding rail 14. The packing material laid on the top of the filter screen 31 in the filter frame 3 can then be replaced, which is convenient and quick.

[0027] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A waste gas purification device for polystyrene particle production, comprising a spray tower (1), characterized in that: A spraying device (11) is fixedly installed on the upper part of the spraying tower (1). The spraying tower (1) is symmetrically provided with maintenance slots (12) on both sides of the spraying device (11). There are two maintenance slots (12). A protective cover (2) can be detachably installed in each of the two maintenance slots (12). There are two protective covers (2). The protective covers (2) are slidably installed in the maintenance slots (12). A sealing cover (21) is fixedly installed on one side of the protective cover (2). A sealing groove (121) is provided on one side of each of the two maintenance slots (12). The sealing cover (21) is slidably locked in the sealing groove (121). A fixing member (23) is symmetrically installed on one side of each of the two protective covers (2). A fixing buckle (231) is threaded in the fixing member (23). The fixing buckle (231) passes through the fixing member (23) and is threaded in the spraying tower (1).

2. The waste gas purification device for polystyrene particle production as described in claim 1, characterized in that, The spray tower (1) has an installation groove (13) on one side. There are two installation grooves (13). A filter frame (3) is installed in each of the two installation grooves (13). A slide rail (14) is fixedly installed on both sides of the bottom surface of the installation groove (13). A sliding sleeve (32) is fixedly installed on both sides of the bottom surface of the filter frame (3). The sliding sleeve (32) is slidably installed on the surface of the slide rail (14). A filter screen (31) is fixedly installed on the bottom surface of the filter frame (3). A positioning component (33) is fixedly installed in the middle of one side of the bottom surface of the filter frame (3). A positioning buckle (34) is threaded in the positioning component (33). The positioning buckle (34) passes through the positioning component (33) and is threaded in the spray tower (1).

3. The waste gas purification device for polystyrene particle production as described in claim 1, characterized in that, Positioning strips (22) are fixedly installed on both sides of the protective cover (2), and positioning grooves (221) are provided on both the upper and lower sides of the inspection groove (12). The positioning strips (22) are slidably inserted into the positioning grooves (221).

4. The waste gas purification device for polystyrene particle production as described in claim 2, characterized in that, The mounting groove (13) has sliding grooves (131) on both sides of its bottom surface. The slide rail (14) is fixedly installed in the sliding groove (131), and the sliding sleeve (32) is slidably installed in the sliding groove (131) through the slide rail (14).

5. The waste gas purification device for polystyrene particle production as described in claim 2, characterized in that, A handle (211) is fixedly installed on one side of the sealing cover (21), and the handle (211) cooperates with the sealing cover (21). A groove (35) is provided in the middle of one side of the filter frame (3).

6. The waste gas purification device for polystyrene particle production as described in claim 1, characterized in that, An air inlet pipe (5) is fixedly installed on one side of the spray tower (1), and an exhaust pipe (6) is fixedly installed on the top surface of the spray tower (1).

7. The waste gas purification device for polystyrene particle production as described in claim 1, characterized in that, The spray tower (1) has four support legs (4) fixedly installed at the four corners of its bottom surface.