Efficient gas-liquid mixing stirrer

Abstract

The utility model provides a high-efficiency gas-liquid mixing stirrer, belongs to the technical field of biodegradable material production, and aims to solve the problem that the air pressure balance in a stirring tank is easily influenced as a driving motor and the stirring tank are mostly sealed through a sealing bearing and are not found in time in the conventional gas-liquid mixing stirrer. Comprising a stirring tank body, the driving motor is fixedly mounted at the upper part of the stirring tank body; the driving rotating shaft is rotationally connected to the interior of the stirring tank body, and the driving rotating shaft is mounted in the driving motor; the sealing bearing is fixedly mounted at the top of the stirring tank body; the sealing monitor is fixedly mounted at the top of the sealing bearing; the mixing assembly is arranged in the stirring tank body; and the warning assembly is arranged on the outer side of the driving rotating shaft. The device has the advantages of efficient mixing, convenience in use, timely warning and the like.

Description

Technical Field

[0001] This invention belongs to the field of biodegradable material production technology, and more specifically, relates to a high-efficiency gas-liquid mixing agitator. Background Technology

[0002] Carbon dioxide-based polyester is an environmentally friendly biodegradable material that uses carbon dioxide as one of its raw materials. It fully utilizes carbon dioxide resources and possesses excellent barrier properties, transparency, and heat-sealing strength, making it widely used in various fields such as medical, packaging, tableware, aerospace, sheet metal, and shipbuilding manufacturing. The processing of carbon dioxide-based polyester requires a gas-liquid mixer to thoroughly mix the carbon dioxide gas, epoxy compound liquid, and catalyst. Existing gas-liquid mixers mainly consist of a mixing tank, a drive motor, and stirring blades. Carbon dioxide gas is injected from the bottom of the mixing tank, and the drive motor drives the stirring blades to break up the air bubbles, resulting in a uniform mixture with the liquid inside the tank.

[0003] The existing application number CN202022419162.2 discloses a gas-liquid mixing reactor, including a reaction chamber. An inlet pipe is connected to the left side of the reaction chamber, and a gas storage pipe is fixed to the left inner wall of the reaction chamber. The right end of the inlet pipe passes through the reaction chamber and connects to the gas storage pipe. Several evenly distributed outlet pipes are connected to the right side of the gas storage pipe. This invention effectively controls the flow rate of the reaction liquid through the setting of a first overflow tank and a second overflow tank, allowing the reactants to react fully. The spray head increases the reaction contact area of ​​the reaction gases, greatly improving the reaction rate. The U-shaped first motor shaft and connecting rod cooperate to move the stirring blades up and down, and the rotating rod and second motor cooperate to rotate the stirring blades. Ultimately, the stirring blades can move up and down while rotating and stirring, making the stirring more thorough and greatly improving the reaction rate of the reactants.

[0004] Based on the above, most existing gas-liquid mixing agitators use sealed bearings to seal the drive motor and the mixing tank. However, with prolonged use or changes in operating conditions, the seals inside the sealed bearings are prone to wear, corrosion, and leakage. If this is not detected in time, it can affect the gas pressure balance inside the mixing tank. Utility Model Content

[0005] To address the aforementioned technical problems, this utility model provides a high-efficiency gas-liquid mixing agitator. This addresses the issue that existing gas-liquid mixing agitators mostly rely on sealed bearings to seal the drive motor and mixing tank. However, with prolonged use or changes in operating conditions, the seals inside the sealed bearings are prone to wear, corrosion, and leakage. Failure to detect this promptly can negatively impact the gas pressure balance inside the mixing tank.

[0006] The purpose and effect of this utility model of a high-efficiency gas-liquid mixing agitator are achieved by the following specific technical means:

[0007] A high-efficiency gas-liquid mixing agitator, comprising a mixing tank;

[0008] A drive motor is mounted on the upper part of the mixing tank.

[0009] A drive shaft is rotatably connected inside the mixing tank and is installed inside the drive motor.

[0010] A sealed bearing, which is fixedly installed on the top of the mixing tank;

[0011] A sealing monitor, which is fixedly mounted on top of the sealing bearing;

[0012] A mixing assembly disposed inside a mixing tank;

[0013] A warning component is disposed on the outside of the drive shaft.

[0014] Furthermore, the hybrid component includes:

[0015] A propeller blade, wherein the propeller blade is fixedly mounted at the end of the drive shaft;

[0016] Turbine-type blades, wherein the turbine-type blades are fixedly installed in the middle of the drive shaft;

[0017] Anchor blades are fixedly mounted on top of the drive shaft.

[0018] Furthermore, the hybrid component also includes:

[0019] The flow-dissipating baffles are provided in multiple sets, and the multiple sets of flow-dissipating baffles are arranged in a circumferential array at the bottom of the inside of the mixing tank.

[0020] Furthermore, the warning component includes:

[0021] A drive piston ring, which is slidably connected inside the seal monitor;

[0022] An elastic element is fixedly installed at the top of the seal monitor and at the middle position of the transmission piston ring.

[0023] Furthermore, the warning component also includes:

[0024] The through-hole is provided in multiple sets, and the multiple sets of through-holes are opened at the bottom of the sealing monitor;

[0025] A sealing ring is fixedly installed between the sealing monitor and the sealing bearing.

[0026] Furthermore, the warning component also includes:

[0027] The warning device is fixedly installed on one side of the sealing monitor;

[0028] A metal conductive post, which is fixedly installed at the bottom of the transmission piston ring;

[0029] A conductive electrode is fixedly installed inside the warning device and the sealing monitor.

[0030] Furthermore, the warning component also includes:

[0031] A buzzer, which is fixedly installed inside the alarm;

[0032] The power supply mechanism is fixedly installed inside the alarm. The power supply mechanism, the buzzer, and the conductive electrodes are connected together by a circuit to form a switching circuit.

[0033] Compared with the prior art, the present invention has the following beneficial effects:

[0034] First, this invention features a mixing component that uses propeller blades, turbine blades, and anchor blades to perform stratified mixing of gas and liquid inside the mixing tank, greatly improving the gas-liquid mixing efficiency. It can also scrape off the material adhering to the inner wall of the mixing tank, preventing material accumulation and ensuring uniform mixing of materials throughout the mixing tank. Furthermore, it utilizes baffles to obstruct and turbulent the liquid inside the mixing tank, enhancing the gas-liquid mixing effect.

[0035] Secondly, this invention features a warning component that monitors the leakage of the sealed bearing in real time via a sealing monitor. This prevents the leakage of the sealed bearing from being detected too late, thus affecting the internal pressure balance of the mixing tank and greatly improving the efficiency of leak detection.

[0036] This invention has the advantages of efficient mixing, convenient use, and timely warning. It performs stratified mixing of gas and liquid inside the mixing tank, which greatly improves the gas-liquid mixing efficiency, prevents material accumulation, and monitors the leakage of the sealed bearing in a timely manner. Attached Figure Description

[0037] Figure 1 This is a schematic diagram of the main structure of this utility model.

[0038] Figure 2 This is a schematic diagram of the internal structure of the mixing tank of this utility model.

[0039] Figure 3This is a schematic diagram of the drive motor structure of this utility model.

[0040] Figure 4 This is a schematic diagram of the sealing monitor structure of this utility model.

[0041] Figure 5 This is a schematic diagram of the transmission piston ring structure of this utility model.

[0042] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0043] 1. Mixing tank body; 101. Baffle; 2. Drive motor; 3. Drive shaft; 301. Propeller blade; 302. Turbine blade; 303. Anchor blade; 4. Sealed bearing; 5. Sealing monitor; 501. Sealing ring; 502. Through hole; 503. Transmission piston ring; 504. Metal conductive column; 505. Elastic element; 6. Warning device; 601. Conductive electrode; 602. Power supply mechanism; 603. Buzzer. Detailed Implementation

[0044] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0045] Example 1:

[0046] As attached Figure 1 To be continued Figure 5 As shown:

[0047] This utility model provides a high-efficiency gas-liquid mixing agitator, including a mixing tank 1;

[0048] Drive motor 2 is installed on the upper part of the mixing tank 1;

[0049] Drive shaft 3 is rotatably connected inside the mixing tank 1 and is installed inside the drive motor 2;

[0050] Sealed bearing 4 is fixedly installed on the top of the mixing tank 1;

[0051] Sealing monitor 5 is fixedly installed on top of sealing bearing 4;

[0052] The mixing component is located inside the mixing tank 1.

[0053] The hybrid components include:

[0054] The propeller blade 301 is fixedly installed at the end of the drive shaft 3;

[0055] Turbine blade 302 is fixedly installed in the middle of drive shaft 3;

[0056] Anchor blades 303 are fixedly mounted on the top of the drive shaft 3. Their function is to drive the drive shaft 3 when gas is injected into the mixing tank 1 from the bottom. The drive motor 2 rotates the drive shaft 3, which in turn rotates the propeller blades 301, turbine blades 302, and anchor blades 303. The gas first passes through the propeller blades 301, whose large blades and special tilt angle design generate a strong axial flow, rapidly lifting the gas from the bottom of the mixing tank 1 and promoting initial gas-liquid mixing. The middle layer consists of turbine blades 302, which, during high-speed rotation, create a strong radial flow, performing secondary shearing and mixing of the gas and liquid, breaking up large bubbles, and increasing the gas-liquid contact area. The top anchor blades 303 scrape off material adhering to the inner wall of the mixing tank 1, preventing material accumulation and ensuring uniform mixing throughout the mixing tank 1.

[0057] The hybrid components also include:

[0058] The baffle 101 is provided in multiple sets, arranged in a circumferential array at the bottom of the mixing tank 1. Its function is to block and turbulent the liquid inside the mixing tank 1, change the flow direction of the liquid, suppress the circumferential motion of the liquid, promote the formation of an up-and-down circulating flow, enhance the gas-liquid mixing effect, and improve the mixing efficiency.

[0059] The specific usage and function of this embodiment are as follows:

[0060] When gas is injected into the mixing tank 1 from the bottom, the drive motor 2 drives the drive shaft 3 to rotate. The rotation of the drive shaft 3 drives the propeller blades 301, turbine blades 302, and anchor blades 303 to rotate. The gas first passes through the propeller blades 301, whose large blades and special tilt angle design generate a strong axial flow, rapidly lifting the gas from the bottom of the mixing tank 1 and promoting initial gas-liquid mixing. The middle layer is the turbine blades 302, which form a strong radial flow when rotating at high speed, performing secondary shearing and mixing of gas and liquid, breaking up large bubbles, and increasing the gas-liquid contact area. The top is the anchor blades 303, which can scrape off the material adhering to the inner wall of the mixing tank 1, preventing material accumulation and ensuring uniform mixing of materials throughout the mixing tank 1.

[0061] The baffle 101 obstructs and turbulents the liquid inside the mixing tank 1, changes the direction of liquid flow, suppresses the circular motion of the liquid, promotes the formation of an up-and-down circulating flow, enhances the gas-liquid mixing effect, and improves the mixing efficiency.

[0062] Example 2:

[0063] Based on Example 1, such as Figures 1 to 5 As shown, it also includes:

[0064] Warning component, the warning component is located on the outside of drive shaft 3.

[0065] The warning components include:

[0066] The transmission piston ring 503 is slidably connected inside the sealing monitor 5;

[0067] The elastic element 505 is fixedly installed at the top of the sealing monitor 5 and the middle position of the transmission piston ring 503; its function is that the elastic element 505 drives the transmission piston ring 503 to slide inside the sealing monitor 5 under the action of elasticity.

[0068] The warning component also includes:

[0069] Through holes 502, multiple sets of through holes 502 are provided, and multiple sets of through holes 502 are opened at the bottom of the sealing monitor 5;

[0070] The sealing ring 501 is fixedly installed between the sealing monitor 5 and the sealing bearing 4. Its function is to connect the sealing bearing 4 and the sealing monitor 5 through the through hole 502, and to enhance the sealing effect between the sealing bearing 4 and the sealing monitor 5, so as to prevent gas from leaking from the connection between the two.

[0071] The warning component also includes:

[0072] Alarm device 6 is fixedly installed on one side of the seal monitor 5;

[0073] Metal conductive post 504 is fixedly installed at the bottom of transmission piston ring 503;

[0074] The conductive electrode 601 is fixedly installed inside the warning device 6 and the sealing monitor 5. Its function is to drive the metal conductive column 504 to move, and the metal conductive column 504 moves to contact the conductive electrode 601.

[0075] The warning component also includes:

[0076] Buzzer 603 is fixedly installed inside the alarm 6;

[0077] The power supply mechanism 602 is fixedly installed inside the alarm 6. The power supply mechanism 602, the buzzer 603, and the conductive electrode 601 are connected together by a circuit to form a switching circuit. Its function is that when the metal conductive post 504 moves to contact the conductive electrode 601, the switching circuit is connected and energized, causing the buzzer 603 to sound an alarm.

[0078] The specific usage and function of this embodiment are as follows:

[0079] When the seal inside the sealed bearing 4 leaks, gas enters the seal monitor 5 through the through hole 502, increasing the internal pressure of the seal monitor 5 and pushing the transmission piston ring 503 to slide inside the seal monitor 5 and compress the elastic element 505. The movement of the transmission piston ring 503 drives the metal conductive column 504 to move. The metal conductive column 504 moves and contacts the conductive electrode 601, connecting the switch circuit and energizing it. This causes the buzzer 603 to sound as a warning, prompting staff to perform timely inspection and maintenance.

[0080] The following points should be noted in this article:

[0081] 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in general design.

[0082] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0083] The above are merely specific embodiments of this disclosure, but the scope of protection of this disclosure is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this disclosure should be included within the scope of protection of this disclosure. Therefore, the scope of protection of this disclosure should be determined by the scope of the claims.

Claims

1. A high-efficiency gas-liquid mixing agitator, characterized in that: The high-efficiency gas-liquid mixing agitator includes a mixing tank (1); a drive motor (2) mounted on the upper part of the mixing tank (1); a drive shaft (3) rotatably connected inside the mixing tank (1) and mounted inside the drive motor (2); a sealing bearing (4) fixedly mounted on the top of the mixing tank (1); a sealing monitor (5) fixedly mounted on the top of the sealing bearing (4); a mixing assembly disposed inside the mixing tank (1); and a warning assembly disposed outside the drive shaft (3).

2. The high-efficiency gas-liquid mixing agitator as described in claim 1, characterized in that: The hybrid assembly includes a propeller blade (301), a turbine blade (302), and an anchor blade (303). The propeller blade (301) is fixedly installed at the end of the drive shaft (3); the turbine blade (302) is fixedly installed in the middle of the drive shaft (3); and the anchor blade (303) is fixedly installed at the top of the drive shaft (3).

3. The high-efficiency gas-liquid mixing agitator as described in claim 2, characterized in that: The mixing component also includes: a baffle (101), which is provided in multiple sets, and the multiple sets of baffles (101) are arranged in a circumferential array at the bottom of the mixing tank (1).

4. The high-efficiency gas-liquid mixing agitator as described in claim 1, characterized in that: The warning assembly includes a transmission piston ring (503) and an elastic element (505), wherein the transmission piston ring (503) is slidably connected inside the sealing monitor (5); and the elastic element (505) is fixedly installed at the top of the sealing monitor (5) and at the middle position of the transmission piston ring (503).

5. The high-efficiency gas-liquid mixing agitator as described in claim 4, characterized in that: The warning component also includes: a through hole (502) and a sealing ring (501). The through hole (502) is provided in multiple sets, and the multiple sets of through holes (502) are opened at the bottom of the sealing monitor (5). The sealing ring (501) is fixedly installed in the middle position between the sealing monitor (5) and the sealing bearing (4).

6. The high-efficiency gas-liquid mixing agitator as described in claim 4, characterized in that: The warning assembly also includes: a warning device (6), a metal conductive post (504), and a conductive electrode (601). The warning device (6) is fixedly installed on one side of the sealing monitor (5); the metal conductive post (504) is fixedly installed at the bottom of the transmission piston ring (503); and the conductive electrode (601) is fixedly installed inside the warning device (6) and the sealing monitor (5).

7. The high-efficiency gas-liquid mixing agitator as described in claim 4, characterized in that: The warning component also includes a buzzer (603) and a power supply mechanism (602). The buzzer (603) is fixedly installed inside the warning device (6). The power supply mechanism (602) is fixedly installed inside the warning device (6). The power supply mechanism (602), the buzzer (603), and the conductive electrode (601) are connected together by a circuit to form a switching circuit.

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