Scraper device for processing Tibetan butter

Abstract

The utility model discloses a scraper device for Tibetan type butter processing, which comprises a rotating shaft, a stirring scraper mechanism, a scraper adjusting mechanism and an adjusting auxiliary mechanism, the stirring scraper mechanism comprises a second cross beam, a second longitudinal plate, an adjusting disc, a rotating plate and a scraper, the scraper adjusting mechanism comprises an adjusting hole, a clamping pipe, a clamping rod, a clamping groove, a rotating sleeve, a rotary pushing groove, an extending rod and a reverse pushing spring, a second cross beam provides a supporting frame for the scraper, stable movement of the scraper is ensured, a spiral blade between a first longitudinal plate and a second longitudinal plate generates vertical stirring force, butter is promoted to be evenly mixed, the processing quality is improved, and the production efficiency is improved. Multiple groups of adjusting holes are formed to provide multi-stage angle adjusting selection, so that different working condition requirements are met. The clamping rod can penetrate through different adjusting holes to be matched with the clamping pipe, rapid position adjustment is achieved, the reverse push spring energy storage design assists unlocking operation, the rotary push plate provides a convenient operation interface, and the adjusting difficulty is reduced.

Description

Technical Field

[0001] This utility model relates to the field of ghee mixing technology, and more specifically, it relates to a scraper device for Tibetan-style ghee processing. Background Technology

[0002] The most prominent problem is the difficulty in adjusting the scraper position. Traditional equipment typically uses a fixed installation structure and lacks an effective angle adjustment mechanism, making it impossible to precisely adjust the scraper according to different tank shapes and ghee viscosity characteristics. When it is necessary to change the contact angle between the scraper and the tank wall during ghee processing, it is often necessary to stop the machine, disassemble and reassemble it, which is not only time-consuming and labor-intensive but also causes production interruptions.

[0003] The process of fixing and disassembling scrapers is complex and cumbersome, usually relying on multiple bolt fasteners and requiring specialized tools. Under high-frequency use, these fasteners are prone to loosening due to vibration, leading to unstable scraper operation or even detachment and safety hazards. Furthermore, frequent disassembly and assembly can cause thread wear, further reducing connection reliability.

[0004] In terms of maintenance and cleaning, the complex fixed structure also increases hygiene dead spots, hindering the cleaning and disinfection of food processing equipment and potentially affecting product hygiene and safety. These technical deficiencies severely restrict the modernization of Tibetan butter processing and the improvement of product quality. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] In view of the problems existing in the prior art, this utility model provides a scraper device for Tibetan-style ghee processing, so as to solve the technical problems mentioned in the background art, such as the inconvenience of adjusting the position of the scraper and the inconvenience of fixing and disassembling the scraper.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a scraper device for Tibetan-style ghee processing, comprising a rotating shaft, a stirring scraper mechanism, a scraper adjustment mechanism, and an adjustment auxiliary mechanism. The stirring scraper mechanism includes a second crossbeam, a second longitudinal plate, an adjustment disc, a rotating plate, and a scraper. The second crossbeam is installed on both sides of the rotating shaft, the second longitudinal plate is installed at one end of the second crossbeam, the adjustment disc is installed on the second longitudinal plate, and the rotating plate is installed on the scraper. The rotating plate is rotatably mounted on the adjustment disc. The scraper adjustment mechanism includes an adjustment hole, a clamping tube, a clamping rod, a clamping groove, a rotating sleeve, a rotary push groove, an extension rod, and a push spring. Multiple sets of adjustment holes are provided on the rotating plate, the clamping tube is installed on the rotating plate, the clamping rod can pass through different adjustment holes and engage with the clamping tube, the rotating sleeve is rotatably mounted on the outer wall of the clamping tube, the rotary push groove is provided on the inner wall of the rotating sleeve, the extension rod is horizontally mounted on the outer wall of the clamping tube, and the clamping groove is provided on the side wall of the clamping rod. The extension rod extends into the clamping groove and compresses the push spring in the clamping groove.

[0009] The present invention is further configured such that the adjustment auxiliary mechanism includes a rotating plate, an outer retaining ring, a spring rod, and a mating hole. Multiple sets of rotating plates are installed at the top end of the rotating sleeve, the outer retaining ring is fixedly installed on the outer wall of the clamping tube, multiple sets of spring rods are arranged in a ring on the outer retaining ring, and the mating hole is arranged on the rotating plate. Different spring rods can extend into the mating hole step by step, so that the rotating sleeve and the rotating plate can rotate stably on the outer wall of the clamping tube.

[0010] The present invention is further configured such that a first crossbeam is installed on the side of the rotating shaft, and two sets of the first crossbeam and the second crossbeam are respectively provided, and the first crossbeam and the second crossbeam are staggered. The second crossbeam provides a support frame for the scraper to ensure stable scraper movement.

[0011] The present invention is further configured such that an installation sleeve is installed at one end of the first crossbeam and the second crossbeam, the installation sleeve is fitted onto the rotating shaft, and the first crossbeam and the second crossbeam are staggered to form a balanced force structure, thereby reducing vibration.

[0012] The present invention is further configured such that the mounting sleeve has a bolt hole, and an external bolt can pass through the bolt hole to connect the opposing mounting sleeves. The bolt hole and bolt design enhance the structural stability and prevent loosening during high-speed rotation.

[0013] The present invention is further configured such that a first longitudinal plate is installed at one end of the first crossbeam, and a spiral blade is installed between the first longitudinal plate and the second longitudinal plate. The spiral blade between the first longitudinal plate and the second longitudinal plate generates a stirring force to promote the uniform mixing of the ghee.

[0014] The present invention is further provided that a connecting plate is installed at the bottom end of the side wall of the clamping tube, and the connecting plate is fixedly installed on the rotating plate, thereby enhancing the connection strength between the clamping tube and the rotating plate.

[0015] The present invention is further configured such that a rotary push plate is installed at one end of the extension rod, and the rotary push groove can push the rotary push plate to move the extension rod laterally, and the rotary plate provides a convenient operation interface.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, this utility model provides a scraper device for Tibetan-style ghee processing, which has the following beneficial effects:

[0018] This utility model is equipped with a stirring scraper mechanism. The second crossbeam provides a support frame for the scraper to ensure stable scraper movement. The spiral blades between the first and second longitudinal plates generate vertical stirring force to promote uniform mixing of ghee and improve processing quality. The adjusting plate provides a multi-angle mounting base for the scraper, and the rotating plate enables flexible adjustment of the scraper.

[0019] This utility model features a scraper adjustment mechanism with multiple sets of adjustment holes providing multi-level angle adjustment options to adapt to different working conditions. The locking rod can pass through different adjustment holes and cooperate with the locking tube to achieve rapid position adjustment. The rotary push groove on the inner wall of the rotating sleeve pushes the rotary push plate, causing the extension rod to move laterally into the locking groove, compressing the counter-push spring to form a stable lock. The connecting plate enhances the connection strength between the locking tube and the rotating plate, improving overall reliability. The counter-push spring's energy storage design assists in the unlocking operation. The rotary push plate provides a convenient operating interface, reducing adjustment difficulty.

[0020] This utility model is equipped with an adjustment auxiliary mechanism. Multiple sets of spring rods are arranged in a ring on the outer fixed ring and are successively matched with the mating holes of the rotating plate to form a stepped positioning feedback, which prevents accidental rotation. The rotating plate is installed on the top of the rotating sleeve, providing a convenient operation interface and enhancing the ergonomic design. The precise matching of the spring rods and the mating holes ensures the stable rotation of the rotating sleeve and improves the operation accuracy. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of the device in the unused state of this utility model;

[0022] Figure 2 This is a schematic diagram of the structure of the first longitudinal plate and the first transverse beam in this utility model;

[0023] Figure 3 This is a schematic diagram of the scraper adjustment method in this utility model;

[0024] Figure 4 This is a schematic diagram of the scraper adjustment mechanism and the adjustment auxiliary mechanism in this utility model;

[0025] Figure 5 This is a schematic diagram of the internal structure of the scraper adjustment mechanism and the adjustment auxiliary mechanism in this utility model.

[0026] In the diagram: 1. Rotating shaft; 2. Second crossbeam; 3. Second longitudinal plate; 4. Adjusting disc; 5. Rotating plate; 6. Scraper; 7. Adjusting hole; 8. Connecting pipe; 9. Connecting rod; 10. Connecting groove; 11. Rotating sleeve; 12. Rotary push groove; 13. Insertion rod; 14. Thrust spring; 15. Rotating plate; 16. Outer retaining ring; 17. Spring rod; 18. Mating hole; 19. First crossbeam; 20. Mounting sleeve; 21. Bolt hole; 22. First longitudinal plate; 23. Spiral blade; 24. Connecting plate; 25. Rotary push plate. Detailed Implementation

[0027] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0029] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0030] Please see Figures 1-5 A scraper device for processing Tibetan-style ghee includes a rotating shaft 1, a stirring scraper 6 mechanism, a scraper adjustment mechanism, and an adjustment auxiliary mechanism. The stirring scraper 6 mechanism includes a second crossbeam 2, a second longitudinal plate 3, an adjustment disc 4, a rotating plate 5, and a scraper 6. The second crossbeam 2 is installed on both sides of the rotating shaft 1, the second longitudinal plate 3 is installed on one end of the second crossbeam 2, the adjustment disc 4 is installed on the second longitudinal plate 3, and the rotating plate 5 is installed on the scraper 6, rotating on the adjustment disc 4. The scraper adjustment mechanism includes an adjustment hole 7, a clamping tube 8, a clamping rod 9, and a clamping groove. 10. A rotating sleeve 11, a rotary push groove 12, an extension rod 13, and a thrust spring 14 are provided. Multiple sets of adjustment holes 7 are provided on the rotating plate 5. A retaining tube 8 is installed on the rotating plate 5. A retaining rod 9 can pass through different adjustment holes 7 and engage with the retaining tube 8. The rotating sleeve 11 is installed on the outer wall of the retaining tube 8 for limited rotation. The rotary push groove 12 is provided on the inner wall of the rotating sleeve 11. The extension rod 13 is installed laterally on the outer wall of the retaining tube 8. A retaining groove 10 is provided on the side wall of the retaining rod 9. The extension rod 13 extends into the retaining groove 10 and compresses the thrust spring 14 in the retaining groove 10.

[0031] In this embodiment, when the rotating shaft 1 rotates, it drives the second crossbeam 2 to rotate, which in turn drives the second longitudinal plate 3 and the adjusting plate 4 to move together. The scraper 6 is installed on the adjusting plate 4 through the rotating plate 5 and rotates inside the tank with the overall structure to scrape the ghee on the tank wall and promote the uniform mixing of the ghee. According to the shape of the tank and the adhesion of the ghee, the locking rod 9 is passed through and locked with the locking tube 8 by selecting different adjustment holes 7 on the rotating plate 5. The contact angle and pressure between the scraper 6 and the tank wall are adjusted. When the rotating sleeve 11 is rotated, the rotating push groove 12 on the inner wall pushes the rotating push plate 25, so that the extension rod 13 moves laterally into the locking groove 10 on the side wall of the locking rod 9, and the compression of the counter-pushing spring 14 forms a lock, fixing the scraper 6 in the optimal working position.

[0032] The adjustment auxiliary mechanism includes a rotating plate 15, an outer retaining ring 16, a spring rod 17, and a mating hole 18. Multiple sets of rotating plates 15 are installed on the top end of the rotating sleeve 11. The outer retaining ring 16 is fixedly installed on the outer wall of the clamping tube 8. Multiple sets of spring rods 17 are arranged in a ring on the outer retaining ring 16. The mating hole 18 is set on the rotating plate 15. Different spring rods 17 can extend into the mating hole 18 step by step, so that the rotating sleeve 11 and the rotating plate 15 can rotate stably on the outer wall of the clamping tube 8.

[0033] In this embodiment, the rotating plate 15 is installed on the top of the rotating sleeve 11. During operation, multiple sets of spring rods 17 arranged in a ring on the outer retaining ring 16 extend into the mating holes 18 of the rotating plate 15 in stages to provide positioning feedback and damping force, ensuring that the rotating sleeve 11 rotates smoothly on the outer wall of the clamping tube 8 and preventing the clamping state from changing unexpectedly due to equipment vibration.

[0034] Please see Figures 1-5 As a supplementary embodiment of a Tibetan-style butter-making scraper device for the stirring scraper 6 mechanism, scraper adjustment mechanism, and adjustment auxiliary mechanism: A first crossbeam 19 is installed on the side of the rotating shaft 1, and two sets of the first crossbeam 19 and the second crossbeam 2 are respectively provided, and the first crossbeam 19 and the second crossbeam 2 are staggered. An installation sleeve 20 is installed at one end of the first crossbeam 19 and the second crossbeam 2. The installation sleeve 20 is fitted onto the rotating shaft 1. A bolt hole 21 is opened on the installation sleeve 20, and an external bolt can pass through the bolt hole 21 to connect the opposite installation sleeves 20. A first longitudinal plate 22 is installed at one end of the first crossbeam 19. A spiral blade 23 is installed between the first longitudinal plate 22 and the second longitudinal plate 3. A connecting plate 24 is installed at the bottom end of the side wall of the clamping pipe 8, and the connecting plate 24 is fixedly installed on the rotating plate 5. A rotary push plate 25 is installed at one end of the extension rod 13, and the rotary push groove 12 can push the rotary push plate 25 to make the extension rod 13 move laterally.

[0035] More specifically, the scraper 6 assembly is fixed to the rotating shaft 1 by the mounting sleeve 20. Bolts pass through the bolt holes 21 to connect the corresponding mounting sleeves 20 to ensure structural stability. According to the tank size, ghee viscosity, and the degree of ghee adhesion inside the tank wall, the appropriate adjustment hole 7 position is selected. The angle of the scraper 6 is locked by rotating the rotating sleeve 11. The rotation of the rotating shaft 1 drives the movement of the entire structure. The first crossbeam 19 and the second crossbeam 2 are staggered to form a stable frame. The spiral blades 23 between the first longitudinal plate 22 and the second longitudinal plate 3 generate vertical stirring force. The scraper 6 rotates close to the tank wall to scrape off the attached ghee. When the angle of the scraper 6 needs to be adjusted, the rotating sleeve 11 is rotated to release the lock. The counter-thrust spring 14 releases energy to assist the locking rod 9 in separating. After reselecting the adjustment hole 7 position, it is locked again. The engagement of the spring rod 17 with the mating hole 18 provides stable positioning feedback.

[0036] In summary, when the equipment is in use or running: when the stirring scraper 6 mechanism is in operation, the rotating shaft 1 rotates, which drives the second crossbeam 2 to rotate, and in turn drives the second longitudinal plate 3 and the adjusting plate 4 to move together. The scraper 6 is installed on the adjusting plate 4 through the rotating plate 5 and rotates in the tank with the overall structure to scrape the ghee on the tank wall and promote the uniform mixing of the ghee.

[0037] When the scraper adjustment mechanism is in operation, depending on the shape of the tank and the condition of the ghee, different adjustment holes 7 on the rotating plate 5 are selected to pass the locking rod 9 through and lock it with the locking tube 8. The contact angle and pressure between the scraper 6 and the tank wall are adjusted. When the rotating sleeve 11 is rotated, the rotating push groove 12 on the inner wall pushes the rotating push plate 25, causing the extension rod 13 to move laterally into the locking groove 10 on the side wall of the locking rod 9. The compression of the counter-push spring 14 forms a lock, fixing the scraper 6 in the optimal working position.

[0038] When the auxiliary mechanism needs to be adjusted, the rotating plate 15 is installed on the top of the rotating sleeve 11. During operation, multiple sets of spring rods 17 arranged in a ring on the outer retaining ring 16 extend into the mating holes 18 of the rotating plate 15 in stages to provide positioning feedback and damping force, ensuring that the rotating sleeve 11 rotates smoothly on the outer wall of the clamping tube 8 and preventing the clamping state from changing unexpectedly due to equipment vibration.

[0039] The scraper 6 assembly is fixed to the rotating shaft 1 by the mounting sleeve 20. Bolts pass through the bolt holes 21 to connect the corresponding mounting sleeves 20 to ensure structural stability. According to the tank size, ghee viscosity, and the degree of ghee adhesion on the wall, the appropriate adjustment hole 7 position is selected. The angle of the scraper 6 is locked by rotating the rotating sleeve 11. The rotation of the rotating shaft 1 drives the movement of the entire structure. The first crossbeam 19 and the second crossbeam 2 are staggered to form a stable frame. The spiral blades 23 between the first longitudinal plate 22 and the second longitudinal plate 3 generate vertical stirring force. The scraper 6 rotates close to the tank wall to scrape off the attached ghee. When the angle of the scraper 6 needs to be adjusted, the rotating sleeve 11 is rotated to release the lock. The counter-thrust spring 14 releases energy to assist the locking rod 9 in separating. After reselecting the adjustment hole 7 position, it is locked again. The engagement of the spring rod 17 with the mating hole 18 provides stable positioning feedback.

[0040] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A scraper device for processing Tibetan-style ghee, comprising a rotating shaft (1), a stirring scraper (6) mechanism, a scraper adjustment mechanism, and an adjustment auxiliary mechanism, characterized in that: The stirring scraper (6) mechanism includes a second crossbeam (2), a second longitudinal plate (3), an adjusting plate (4), a rotating plate (5), and a scraper (6). The second crossbeam (2) is installed on both sides of the rotating shaft (1), the second longitudinal plate (3) is installed on one end of the second crossbeam (2), the adjusting plate (4) is installed on the second longitudinal plate (3), and the rotating plate (5) is installed on the scraper (6). The rotating plate (5) is rotatably mounted on the adjusting plate (4). The scraper adjustment mechanism includes an adjusting hole (7), a retaining tube (8), a retaining rod (9), a retaining groove (10), and a rotating sleeve (1). 1) A rotary push groove (12), an extension rod (13) and a reverse push spring (14) are provided. Multiple sets of adjustment holes (7) are provided on the rotating plate (5). A clamping tube (8) is installed on the rotating plate (5). A rotating sleeve (11) is installed on the outer wall of the clamping tube (8) for limiting rotation. A rotary push groove (12) is provided on the inner wall of the rotating sleeve (11). An extension rod (13) is installed laterally on the outer wall of the clamping tube (8). A clamping groove (10) is provided on the side wall of the clamping rod (9). The extension rod (13) extends into the clamping groove (10) and compresses the reverse push spring (14) in the clamping groove (10).

2. The scraper device for Tibetan-style ghee processing according to claim 1, characterized in that: The adjustment auxiliary mechanism includes a rotating plate (15), an outer retaining ring (16), a spring rod (17), and a mating hole (18). Multiple sets of rotating plates (15) are installed on the top end of the rotating sleeve (11). The outer retaining ring (16) is fixedly installed on the outer wall of the clamping tube (8). Multiple sets of spring rods (17) are arranged in a ring on the outer retaining ring (16). The mating hole (18) is set on the rotating plate (15). Different spring rods (17) can extend into the mating hole (18) step by step.

3. The scraper device for Tibetan-style ghee processing according to claim 1, characterized in that: The side of the rotating shaft (1) is provided with a first crossbeam (19), and two sets of the first crossbeam (19) and the second crossbeam (2) are provided respectively, and the first crossbeam (19) and the second crossbeam (2) are arranged alternately.

4. The scraper device for Tibetan-style ghee processing according to claim 3, characterized in that: An installation sleeve (20) is installed at one end of the first crossbeam (19) and the second crossbeam (2), and the installation sleeve (20) is fitted onto the rotating shaft (1).

5. A scraper device for processing Tibetan-style ghee according to claim 4, characterized in that: The mounting sleeve (20) has a bolt hole (21) and an external bolt can pass through the bolt hole (21) to connect the opposite mounting sleeves (20).

6. The scraper device for Tibetan-style ghee processing according to claim 3, characterized in that: A first longitudinal plate (22) is installed at one end of the first crossbeam (19), and a spiral blade (23) is installed between the first longitudinal plate (22) and the second longitudinal plate (3).

7. The scraper device for Tibetan-style ghee processing according to claim 1, characterized in that: A connecting plate (24) is installed at the bottom of the side wall of the card tube (8), and the connecting plate (24) is fixedly installed on the rotating plate (5).

8. The scraper device for Tibetan-style ghee processing according to claim 1, characterized in that: One end of the extension rod (13) is equipped with a rotary push plate (25), and the rotary push groove (12) can push the rotary push plate (25) to make the extension rod (13) move laterally.

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