Alloy steel shot granulating device

Abstract

The utility model discloses an alloy steel shot granulating device, which relates to the technical field of granulating machines, and comprises a granulating machine and a screening mechanism at the upper end of the granulating machine, the screening mechanism comprises a separation assembly, a box body arranged on one side of the granulating machine and vertically slidably mounted on one side of the granulating machine, an upper grating and a guide rod fixed on the inner wall of the box body, and a lower grating fixed on the inner wall of the box body, a guide plate is transversely installed on the guide rod in a sliding mode, a lower grating is fixed to the upper end of the guide plate, gaps between the lower grating and the upper grating are arranged at intervals in a staggered mode, an inclined groove is formed in the lower end of the guide plate, and a transverse block is installed in the inclined groove in a sliding mode; the adjusting assembly is arranged at the front end of the box body and used for pushing the transverse block to move along the track of the inclined groove in the guide plate; and the screening component is arranged on one side of the granulator and is used for driving the box body to move up and down. The problems that most screening mechanisms of existing alloy steel shot granulation devices are difficult to directly adjust the screening particle size according to needs, related personnel need to replace screening tools during specific application, and time and labor are wasted are solved.

Description

Technical Field

[0001] This utility model relates to the field of granulation technology, specifically to an alloy steel shot granulation device. Background Technology

[0002] Alloy steel shot has wide applications in many industrial fields. For example, in the surface strengthening treatment of mechanical parts, shot blasting with alloy steel shot can significantly improve the surface hardness, fatigue strength, and corrosion resistance of the parts. In the cleaning process of metal products, alloy steel shot can effectively remove impurities such as oxide scale and rust from the workpiece surface, enabling the workpiece surface to achieve high cleanliness and roughness requirements, providing a good foundation for subsequent processing and coating processes.

[0003] The reference patent, entitled "An Alloy Steel Shot Granulation Device" (Publication No. CN219881305U, Publication Date 2023-10-24), utilizes functional components to facilitate the screening of alloy steel shot as it is discharged through the discharge pipe. This allows for the separation of larger alloy steel shot particles, eliminating the need for manual sorting and screening. The device boasts excellent functionality and allows for quick replacement of mounting plates with different screen apertures, enhancing its applicability. Furthermore, the designed limiting components provide auxiliary restraint when the lower tank is rotated to connect with the upper tank, preventing the lower tank from shifting when the worker secures the upper and lower tanks using the locking mechanism.

[0004] Based on the above patent, after granulation, the device controls the particle size of the steel shot through screening. However, the screening mechanism of existing alloy steel shot granulation devices is mostly difficult to directly adjust the screening particle size as needed. In practical applications, relevant personnel need to replace the screening tools, which is time-consuming and labor-intensive. Therefore, this utility model provides an alloy steel shot granulation device. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides an alloy steel shot granulation device, which solves the problem that the screening mechanism of most existing alloy steel shot granulation devices is difficult to directly adjust the screening particle size as needed, and requires relevant personnel to replace screening tools in practical applications, which is time-consuming and labor-intensive.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an alloy steel shot granulation device, comprising a granulator, and a screening mechanism at the upper end of the granulator, the screening mechanism comprising:

[0007] The separation component is located on one side of the granulator and includes a box that is slidably installed on one side of the granulator. An upper grid and a guide rod are fixed on the inner wall of the box. A guide plate is slidably installed on the guide rod. A lower grid is fixed at the upper end of the guide plate, and the gaps between the lower grid and the upper grid are staggered. An inclined groove is provided at the lower end of the guide plate, and a horizontal block is slidably installed inside the inclined groove.

[0008] An adjustment component is located at the front end of the housing and is used to push the cross block to move along the inclined groove trajectory on the guide plate;

[0009] The screening component is located on one side of the granulator and is used to drive the box to move up and down.

[0010] Preferably, the adjustment assembly includes a drive box fixedly installed on the outer wall of the front end of the housing, and a rotating rod and a threaded sleeve are rotatably installed on the drive box.

[0011] Preferably, a small gear is fixed on the rotating rod, a large gear that meshes with the small gear is fixed on the threaded sleeve, and a screw is threaded to one end of the threaded sleeve, with the end of the screw fixed to the cross block.

[0012] Preferably, the screening assembly includes a mounting plate fixed to one side of the granulator, and a motor is fixedly mounted on the upper part of the mounting plate. One end of the motor is connected to a drive shaft, and a movable push rod is fixed to the end of the drive shaft.

[0013] Preferably, the lower end of the movable push rod is rotatably connected to a connecting rod, and the connecting rod is connected to the inner wall of the box.

[0014] Preferably, the outer walls on both sides of the box are fixed with support rod sleeves, and the lower end of the support rod sleeve is slidably inserted with a support rod fixed to the bottom plate of the granulator.

[0015] Beneficial effects

[0016] This invention provides an alloy steel shot granulation device. Compared with the prior art, it has the following advantages:

[0017] 1. This alloy steel shot granulation device can precisely adjust the relative position between the lower and upper grids by simply rotating the rotating rod, using the combination of gear and screw transmission, according to different production needs. This allows for flexible changes in the screening gap, enabling the device to accurately screen alloy steel shot with various particle size requirements, greatly improving screening accuracy and meeting diverse production needs.

[0018] 2. This alloy steel shot granulation device uses a motor to drive a movable push rod to make a circular motion, and a connecting rod to drive the box to make a stable up-and-down reciprocating motion. This puts the alloy steel shot in a dynamic environment during the screening process. Compared with the traditional static screening, this dynamic screening method can effectively avoid the blockage and accumulation of steel shot on the grid, allowing the alloy steel shot to pass through the grid more quickly and smoothly, and significantly improving the efficiency of alloy steel shot particle size screening and classification. Attached Figure Description

[0019] Figure 1 This is a three-dimensional appearance schematic diagram of the present utility model;

[0020] Figure 2 This is a schematic diagram of the screening mechanism of this utility model;

[0021] Figure 3 This is a first-view schematic diagram of the adjustment component of this utility model;

[0022] Figure 4 This is a schematic diagram of the adjustment component of this utility model from a second perspective;

[0023] Figure 5 This is a schematic diagram of the sieving component structure of this utility model.

[0024] In the diagram: 1-granulator, 2-screening mechanism, 21-separation component, 211-box body, 212-upper grid, 213-lower grid, 214-guide plate, 215-guide rod, 216-cross block, 22-adjusting component, 221-drive box, 222-rotating rod, 223-small gear, 224-large gear, 225-threaded sleeve, 226-screw, 23-screening component, 231-mounting plate, 232-motor, 233-drive shaft, 234-movable push rod, 235-connecting rod, 3-support rod sleeve, 4-support rod. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-5 This utility model provides a technical solution: an alloy steel shot granulation device, specifically including the following embodiments:

[0027] Example 1: An alloy steel shot granulation device includes a granulator 1 and a screening mechanism 2 at the upper end of the granulator 1. The screening mechanism 2 includes: a separation component 21, disposed on one side of the granulator 1, comprising a housing 211 slidably mounted on one side of the granulator, an upper grid 212 and a guide rod 215 fixed to the inner wall of the housing 211, a guide plate 214 slidably mounted laterally on the guide rod 215, a lower grid 213 fixed to the upper end of the guide plate 214, and the gaps between the lower grid 213 and the upper grid 21 are staggered; an inclined groove is provided at the lower end of the guide plate 214, and a horizontal block 216 is slidably mounted inside the inclined groove; and an adjustment component 22, disposed at the front end of the housing 211, for pushing the horizontal block 216 along the guide plate 214. The inclined trough on the screen moves; the screening component 23 is set on one side of the granulator 1 and is used to drive the box 211 to move up and down; by rotating the rotating rod 222, the rotating rod 222 drives the small gear 223 to rotate. Since the small gear 223 meshes with the large gear 224, the large gear 224 drives the threaded sleeve 225 to rotate. When the threaded sleeve 225 rotates, the screw 226 connected to it by the thread will move along the thread direction. The screw 226 drives the horizontal block 216 to slide in the inclined trough at the lower end of the guide plate 214. The sliding of the horizontal block 216 will push the guide plate 214 to slide laterally on the guide rod 215, thereby changing the relative position between the lower grid 213 and the upper grid 212, and realizing the adjustment of the screening gap size.

[0028] Example 2: The main difference between this example and the first technical solution is that: an alloy steel shot granulation device, the adjusting component 22 includes a drive box 221 fixedly installed on the outer wall of the front end of the housing 211, a rotating rod 222 and a threaded sleeve 225 rotatably installed on the drive box 221, a small gear 223 fixed on the rotating rod 222, a large gear 224 meshing with the small gear 223 fixed on the threaded sleeve 225, and a screw 226 threadedly connected to one end of the threaded sleeve 225, the end of the screw 226 being fixed to the cross block 216, the screening component 23 includes a mounting plate 231 fixed to one side of the granulator 1, and a motor 232 fixedly installed on the upper part of the mounting plate 231, a transmission shaft 233 connected to one end of the motor 232, and a movable push rod 23 fixed to the end of the transmission shaft 233. 4. The lower end of the movable push rod 234 is rotatably connected to the connecting rod 235, and the connecting rod 235 is connected to the inner wall of the box 211. The outer walls on both sides of the box 211 are fixed with support rod sleeves 3, and the lower end of the support rod sleeves 3 is slidably inserted with support rods 4 fixed to the bottom plate of the granulator 1. By starting the motor 232 of the screening assembly 23, the motor 232 drives the transmission shaft 233 to rotate, and the transmission shaft 233 drives the movable push rod 234 at the end to make a circular motion. The lower end of the movable push rod 234 drives the box 211 to move up and down through the connecting rod 235. With the cooperation of the support rod sleeves 3 and the support rods 4, the box 211 makes a stable up and down reciprocating motion. During the up and down movement of the box 211, alloy steel shot enters the box 211 from the granulator 1 and is screened by the staggered upper grid 212 and lower grid 213.

[0029] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0030] During operation, after the alloy steel shot is granulated in the granulator 1, it enters the screening mechanism 2 for particle size screening. Personnel rotate the rotating rod 222 according to the required alloy steel shot particle size specifications. The rotating rod 222 drives the small gear 223 to rotate. Since the small gear 223 meshes with the large gear 224, the large gear 224 drives the threaded sleeve 225 to rotate. When the threaded sleeve 225 rotates, the screw 226 connected to it moves along the thread direction. The screw 226 drives the transverse block 216 to slide in the inclined groove at the lower end of the guide plate 214. The sliding of the transverse block 216 pushes the guide plate 214 to slide laterally on the guide rod 215, thereby changing the relative position between the lower grid 213 and the upper grid 212, achieving... The size of the screening gap is adjusted; then the motor 232 of the screening assembly 23 is started. The motor 232 drives the transmission shaft 233 to rotate. The transmission shaft 233 drives the movable push rod 234 at the end to make a circular motion. The lower end of the movable push rod 234 drives the box 211 to move up and down through the connecting rod 235. With the cooperation of the support sleeve 3 and the support rod 4, the box 211 moves up and down stably. During the up and down movement of the box 211, the alloy steel shot enters the box 211 from the granulator 1 and is screened by the staggered upper grid 212 and lower grid 213. During the dynamic process of moving up and down, the alloy steel shot of different sizes passes through the grids with corresponding gaps, realizing the screening and classification of the alloy steel shot by size.

[0031] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An alloy steel shot granulation apparatus, comprising a granulator (1), characterized in that: The granulator (1) includes an upper screening mechanism (2), which comprises: The separation component (21) is located on one side of the granulator (1) and includes a box (211) that is slidably installed on one side of the granulator. The inner wall of the box (211) is fixed with an upper grid (212) and a guide rod (215). A guide plate (214) is slidably installed on the guide rod (215). A lower grid (213) is fixed at the upper end of the guide plate (214), and the gaps between the lower grid (213) and the upper grid (212) are staggered. A sloping groove is provided at the lower end of the guide plate (214), and a horizontal block (216) is slidably installed inside the sloping groove. An adjustment component (22) is located at the front end of the housing (211) and is used to push the cross block (216) to move along the inclined groove trajectory on the guide plate (214); The sieving component (23) is located on one side of the granulator (1) and is used to drive the box (211) to move up and down.

2. The alloy steel shot granulation device according to claim 1, characterized in that: The adjustment assembly (22) includes a drive box (221) fixedly installed on the outer wall of the front end of the housing (211), and a rotating rod (222) and a threaded sleeve (225) are rotatably installed on the drive box (221).

3. The alloy steel shot granulation device according to claim 2, characterized in that: A small gear (223) is fixed on the rotating rod (222), and a large gear (224) that meshes with the small gear (223) is fixed on the threaded sleeve (225). A screw (226) is threadedly connected to one end of the threaded sleeve (225), and the end of the screw (226) is fixed to the cross block (216).

4. The alloy steel shot granulation device according to claim 1, characterized in that: The sieving assembly (23) includes a mounting plate (231) fixed to one side of the granulator (1), and a motor (232) is fixedly mounted on the upper part of the mounting plate (231). One end of the motor (232) is connected to a transmission shaft (233), and a movable push rod (234) is fixed at the end of the transmission shaft (233).

5. The alloy steel shot granulation device according to claim 4, characterized in that: The lower end of the movable push rod (234) is rotatably connected to a connecting rod (235), and the connecting rod (235) is connected to the inner wall of the box (211).

6. The alloy steel shot granulation apparatus according to claim 1, characterized in that: The outer walls on both sides of the box (211) are fixed with support rod sleeves (3), and the lower end of the support rod sleeves (3) is slidably inserted with a support rod (4) fixed to the bottom plate of the granulator (1).

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