Precision size sorting machine for nuts

Abstract

The utility model discloses a nut precision size sorter, including loading subassembly, detection subassembly, control subassembly, sorting subassembly, loading subassembly rear end is fixed connection with detection subassembly, detection subassembly rear end is fixed connection with control subassembly, control subassembly left end is fixed connection with sorting subassembly, and the sorting subassembly left end is fixed connection with the detection subassembly right end. The device is characterized by further comprising a feeding assembly; the rear end of the vibration disc is fixedly connected with the detection material guide block; the slag suction cover is fixedly connected to the upper end of the vibration disc; the opening and closing cover is rotationally connected to the upper end of the slag suction cover; the right end of the slag collecting box is fixedly connected with the slag sucking cover; the slag prevention net is fixedly connected to the left end of the slag collection box and is arranged at the right end of the fan; the fan is fixedly connected to the left end of the slag collecting box; and by arranging the feeding assembly capable of removing slag when the nuts are sorted, the device can remove slag when the nuts are sorted, and dust is prevented from being accumulated on the device.

Description

Technical Field

[0001] This utility model relates to the field of sorting, specifically a precision size sorting machine for nuts. Background Technology

[0002] A nut is a fastener that is screwed onto a bolt or threaded rod to secure the machine. It is an essential component in all manufacturing machinery. Depending on the material, nuts are classified into several types, such as carbon steel, stainless steel, and non-ferrous metals (e.g., copper). Nuts are used to tightly connect mechanical equipment. Only nuts and bolts of the same specifications can be connected together through the internal threads. During the production of nuts, a device is needed to sort them according to different sizes.

[0003] For example, a nut sorting device as described in (authorization announcement number CN219581108U) includes a worktable and a sorting assembly. The sorting assembly includes a push-pull mechanism, a push rod, a push block, a crossbar, two slides, and two collection boxes. The worktable has a trapezoidal opening. The push-pull mechanism drives the push rod to move back and forth, and the push rod drives the push block to move back and forth. The push block has a V-shaped notch to ensure that the pushed nut does not slide along a straight line. When the nut is placed on the worktable near the push block, the push block pushes the nut to slide along the worktable. When the size of the nut is smaller than the size of the trapezoidal opening, it will fall from the trapezoidal opening and enter the corresponding collection box along the corresponding slide.

[0004] The above-mentioned device can conveniently sort nuts of different sizes by placing the nuts on the side of the push block. However, the device does not have a slag removal device during nut sorting, which results in dust accumulation on the device during nut sorting. Utility Model Content

[0005] Therefore, in order to overcome the above-mentioned shortcomings, this utility model provides a nut precision size sorting machine.

[0006] This utility model is implemented as follows: a precision nut size sorting machine is constructed. The device includes a feeding component, a detection component, a control component, and a sorting component. The rear end of the feeding component is fixedly connected to the detection component, the rear end of the detection component is fixedly connected to the control component, and the left end of the control component is fixedly connected to the sorting component. The device is characterized by further including: the feeding component; a vibrating plate, the rear end of which is fixedly connected to a detection guide block; a slag suction hood, which is fixedly connected to the upper end of the vibrating plate; an opening and closing cover, which is rotatably connected to the upper end of the slag suction hood; a slag collection box, the right end of which is fixedly connected to the slag suction hood; a slag-proof net, which is fixedly connected to the left end of the slag collection box and placed at the right end of the blower; and a blower, which is fixedly connected to the left end of the slag collection box.

[0007] Preferably, the detection component includes: a detection guide block, the upper end of which is fixedly connected to a lighting lamp; a nut groove located in the middle of the detection guide block; a laser sensor fixedly connected to the front end of the detection guide block; a lighting lamp, the left end of which is fixedly connected to an electric wire; an industrial camera fixedly connected to the rear end of the detection guide block; and an electric wire also fixedly connected to the upper end of the industrial camera and the left end of the laser sensor.

[0008] Preferably, the control component includes: a display controller located at the rear end of the sorting frame; a sorting frame fixedly connected to the rear end of the detection guide block; a camera fixedly connected to the upper end of the sorting frame; a guide hopper fixedly connected to the rear end and left end of the sorting frame; a defect box located at the rear guide hopper of the sorting frame; and a sorting box located at the right guide hopper of the sorting frame.

[0009] Preferably, the sorting assembly includes: an air pump, the right end of which is fixedly connected to an air supply pipe; an air supply pipe, the right end of which is fixedly connected to a pneumatic nozzle; a solenoid valve, the solenoid valve being fixedly connected to the right end of the air supply pipe; a pneumatic nozzle, the pneumatic nozzle being fixedly connected to a fixed frame; a fixed frame, the right end of which is provided with a threaded groove; a threaded groove, the threaded groove also being provided at the right end of the sorting frame; and a screw, the screw being threadedly connected to the fixed frame and the sorting frame through the threaded groove.

[0010] Preferably, the fan is provided in two sets, and the upper end of the opening and closing cover is provided with a handle.

[0011] Preferably, the sorting box is provided in three sets, and the camera is provided in two sets.

[0012] Preferably, there are four sets of screws, and three sets of solenoid valves and pneumatic nozzles.

[0013] This utility model has the following advantages: This utility model provides a precision nut size sorting machine through improvements, which, compared with similar equipment, has the following improvements:

[0014] The present invention discloses a precision nut size sorting machine, which includes a feeding component that removes slag during nut sorting, thereby preventing dust accumulation on the device. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the feeding component structure of this utility model;

[0017] Figure 3This is a schematic diagram of the detection component structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the control component structure of this utility model;

[0019] Figure 5 This is a schematic diagram of the sorting component structure of this utility model.

[0020] The components include: feeding assembly-1, vibratory feeder-11, slag suction hood-12, opening and closing cover-13, slag collection box-14, slag prevention net-15, blower-16, detection assembly-2, detection guide block-21, nut groove-22, laser sensor-23, lighting lamp-24, industrial camera-25, wire-26, control assembly-3, display controller-31, sorting rack-32, camera-33, guide hopper-34, defect box-35, sorting box-36, sorting assembly-4, air pump-41, air supply pipe-42, solenoid valve-43, pneumatic nozzle-44, fixing frame-45, threaded groove-46, screw-47. Detailed Implementation

[0021] The following is in conjunction with the appendix Figures 1-5 The principles and features of this utility model are described below. The examples given are for illustrative purposes only and are not intended to limit the scope of this utility model. The utility model is described more specifically in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of this utility model will become clearer from the following description. It should be noted that the drawings are all in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of this utility model.

[0022] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0024] Example 1:

[0025] Please see Figures 1-5 This utility model discloses a precision nut size sorting machine, comprising a feeding component 1, a detection component 2, a control component 3, and a sorting component 4. The rear end of the feeding component 1 is fixedly connected to the detection component 2, the rear end of the detection component 2 is fixedly connected to the control component 3, and the left end of the control component 3 is fixedly connected to the sorting component 4. The machine is characterized by further comprising the feeding component 1, a vibrating plate 11 with its rear end fixedly connected to a detection guide block 21, a slag suction hood 12 fixedly connected to the upper end of the vibrating plate 11, an opening and closing cover 13 rotatably connected to the upper end of the slag suction hood 12, a slag collection box 14 with its right end fixedly connected to the slag suction hood 12, a slag-proof net 15 fixedly connected to the left end of the slag collection box 14 and placed at the right end of a blower 16, and a blower 16 fixedly connected to the left end of the slag collection box 14. After the blower 16 is started, it can draw air from the slag suction hood 12 into the slag collection box 14. Two sets of blowers 16 are provided, and a handle is provided at the upper end of the opening and closing cover 13.

[0026] The detection component 2 has a detection guide block 21 with the upper end fixedly connected to the lighting lamp 24, a nut groove 22 located in the middle of the detection guide block 21, a laser sensor 23 fixedly connected to the front end of the detection guide block 21, a lighting lamp 24 with the left end fixedly connected to the wire 26, and an industrial camera 25 fixedly connected to the rear end of the detection guide block 21. After the industrial camera 25 is started, it can take pictures of the nuts in the nut groove 22 and send the image data to the display controller 31 for processing and display via a data cable. The wire 26 is also fixedly connected to the upper end of the industrial camera 25 and the left end of the laser sensor 23.

[0027] This utility model provides an improved nut precision size sorting machine, the working principle of which is as follows:

[0028] First, when using this device, place it in the work area and then connect it to an external power source to provide the necessary electrical energy for its operation.

[0029] Secondly, when this device is needed, the handle at the top of the opening and closing cover 13 can be pulled to rotate and open the cover 13. Then, the nut is poured into the vibratory feeder 11, and the vibratory feeder 11 is started by controlling the display controller 31. After the vibratory feeder 11 is started, the nut can be conveyed to the nut groove 22 of the detection guide block 21. At the same time, the blower 16 is started to draw the impurities and air raised in the slag suction hood 12 into the slag collection box 14. When the impurities in the slag collection box 14 come into contact with the anti-slag net 15, the impurities can be blocked to prevent them from contacting the blower 16 and causing damage. When the nut is conveyed to the detection guide block 21, the laser sensor 23, the lighting lamp 24 and the working lamp can be controlled. When the industrial camera 25 is activated, it illuminates the nut groove 22 after the lighting lamp 24 is activated to facilitate inspection. After the laser sensor 23 is activated, it emits a focused laser beam to the nut surface and calculates distance or contour data by receiving the reflected light signal, avoiding wear or deformation caused by physical contact. After the laser sensor 23 detects that a nut has passed by, it can send the data to the display controller 31 for processing and display control. After the industrial camera 25 is activated, it can take a picture of the nut in the nut groove 22 and send the image data to the display controller 31 for processing and display. After receiving the data, the display controller 31 performs precise detection and resolution of the nut's dimensions.

[0030] Example 2:

[0031] Please see Figures 1-5 Compared with Embodiment 1, this utility model provides a precision nut size sorting machine, which further includes: a control component 3, a display controller 31 located at the rear end of the sorting frame 32, the sorting frame 32 fixedly connected to the rear end of the detection guide block 21, a camera 33 fixedly connected to the upper end of the sorting frame 32, the camera 33, after being started, can capture images of the defect box 35 and the upper end of the sorting box 36 and send the data to the display controller 31 for processing and display via a data cable, a guide hopper 34 fixedly connected to the rear end and left end of the sorting frame 32, the defect box 35 located at the rear end of the sorting frame 32 at the guide hopper 34, the sorting box 36 located at the right end of the sorting frame 32 at the guide hopper 34, the sorting box 36 is provided with three sets, and the camera 33 is provided with two sets;

[0032] The sorting assembly 4 has an air pump 41 whose right end is fixedly connected to an air supply pipe 42, and the right end of the air supply pipe 42 is fixedly connected to a pneumatic nozzle 44. After the air pump 41 is started, it can deliver high-pressure gas to the pneumatic nozzle 44 through the air supply pipe 42 for spraying. The solenoid valve 43 is fixedly connected to the right end of the air supply pipe 42, and the pneumatic nozzle 44 is fixedly connected to the mounting bracket 45. The right end of the mounting bracket 45 is provided with a threaded groove 46, and the threaded groove 46 is also provided at the right end of the sorting frame 32. The screw 47 is threadedly connected to the mounting bracket 45 and the sorting frame 32 through the threaded groove 46. There are four sets of screws 47, and three sets of solenoid valve 43 and pneumatic nozzle 44 are provided.

[0033] In this embodiment:

[0034] First, when sorting nuts is required, the display controller 31 can control the air pump 41 to start based on the image signal from the industrial camera 25 when the nut is pushed into the sorting rack 32. After the air pump 41 starts, high-pressure gas is delivered to the solenoid valve 43 through the air supply pipe 42. Then, according to the size of the nut, the solenoid valve 43 at the designated position is activated and opened, allowing the high-pressure gas to be sprayed out through the pneumatic nozzle 44, blowing the nut of the specified size to the guide hopper 34. The guide hopper 34 can then guide the nut to fall into the designated sorting box 36. When the display controller 31 detects non-compliant nuts, it can allow the nuts to pass through the sorting rack. The feed hopper 34 at the rear end of 32 transports the material to the defect box 35 for collection. At the same time, the camera 33 is activated to capture images of the defect box 35 and the upper part of the sorting box 36 and sends the data to the display controller 31 for processing and display. When the display controller 31 detects that the defect box 35 and the sorting box 36 are full of nuts, it displays the information on the screen to prompt the staff. When it is necessary to repair or replace the pneumatic nozzle 44 and its upper components, the screw 47 can be rotated to separate the screw 47 from the fixing frame 45 and the sorting frame 32, and the fixing frame 45 and its upper components can be removed from the sorting frame 32.

[0035] This utility model provides an improved precision size sorting machine for nuts. By setting up a feeding component 1 that can remove slag during nut sorting, the device can remove slag and prevent dust from accumulating on the device.

[0036] The above describes the basic principles, main features, and advantages of this utility model. All standard parts used in this utility model can be purchased from the market, and irregularly shaped parts can be customized according to the description and drawings. The specific connection methods for each part all adopt conventional methods such as bolts, rivets, and welding, which are mature technologies in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art, and the circuit connections adopt conventional connection methods in the prior art, which will not be detailed here.

[0037] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A precision nut size sorting machine, comprising a feeding assembly (1), a detection assembly (2), a control assembly (3), and a sorting assembly (4), wherein the rear end of the feeding assembly (1) is fixedly connected to the detection assembly (2), the rear end of the detection assembly (2) is fixedly connected to the control assembly (3), and the left end of the control assembly (3) is fixedly connected to the sorting assembly (4), characterized in that: It also includes a feeding component (1); Vibratory feeder (11), the rear end of which is fixedly connected to the detection guide block (21); Slag suction cover (12), which is fixedly connected to the upper end of the vibrating plate (11); The opening and closing cover (13) is rotatably connected to the upper end of the slag suction cover (12); Slag collection box (14), the right end of which is fixedly connected to slag suction cover (12); Slag-proof net (15), the slag-proof net (15) is fixedly connected to the left end of the slag collection box (14) and placed at the right end of the blower (16); A blower (16) is fixedly connected to the left end of the slag collection box (14).

2. The nut precision size sorting machine according to claim 1, characterized in that: The detection component (2) includes; A detection guide block (21) is fixedly connected at its upper end to a lighting lamp (24); Nut groove (22), the nut groove (22) is located in the middle of the detection guide block (21); A laser sensor (23) is fixedly connected to the front end of the detection guide block (21); A lighting lamp (24), the left end of which is fixedly connected to an electric wire (26); An industrial camera (25) is fixedly connected to the rear end of the detection guide block (21); The wire (26) is also fixedly connected to the upper end of the industrial camera (25) and the left end of the laser sensor (23).

3. The precision dimensional sorting machine for nuts according to claim 1, characterized in that: The control component (3) includes; Display controller (31), the display controller (31) is located at the rear end of the sorting rack (32); The sorting rack (32) is fixedly connected to the rear end of the detection guide block (21); A camera (33) is fixedly connected to the upper end of the sorting rack (32); The guide hopper (34) is fixedly connected to the rear end and left end of the sorting frame (32); A defect box (35) is placed at the rear guide hopper (34) of the sorting rack (32); The sorting box (36) is located at the right end of the sorting frame (32) at the guide hopper (34).

4. The nut precision size sorting machine according to claim 1, characterized in that: The sorting component (4) includes; An air pump (41) is fixedly connected to an air supply pipe (42) at its right end; Gas delivery pipe (42), the right end of which is fixedly connected to a pneumatic nozzle (44); Solenoid valve (43), which is fixedly connected to the right end of gas pipeline (42); A pneumatic nozzle (44) is fixedly connected to a mounting bracket (45); A fixing frame (45) is provided with a threaded groove (46) at its right end; Threaded groove (46), the threaded groove (46) is also provided at the right end of the sorting frame (32); Screw (47), which is threadedly connected to the fixing frame (45) and the sorting frame (32) via a threaded groove (46).

5. The precision dimensional sorting machine for nuts according to claim 1, characterized in that: The fan (16) is provided in two sets, and the upper end of the opening and closing cover (13) is provided with a handle.

6. The precision dimensional sorting machine for nuts according to claim 3, characterized in that: The sorting box (36) has three sets, and the camera (33) has two sets.

7. The nut precision size sorting machine according to claim 4, characterized in that: The screws (47) are provided in four sets, and the solenoid valve (43) and the pneumatic nozzle (44) are provided in three sets.

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