Steel roller cleaning device
By designing an automated steel roller cleaning device, which utilizes the intermittent contact between the cleaning roller and the coating steel roller for cleaning, the problems of low cleaning efficiency and high cost of coating steel rollers in the existing technology are solved, achieving a high-efficiency and low-cost cleaning effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- KATOP AUTOMATION CO LTD
- Filing Date
- 2025-02-18
- Publication Date
- 2026-05-08
AI Technical Summary
In current lithium battery production, the coating steel roller has low cleaning efficiency and high cleaning cost, which affects production efficiency and foil utilization.
Design a steel roller cleaning device, including a cleaning roller, a translation drive and a rotation drive, to achieve automated cleaning through intermittent contact between the cleaning roller and the coating steel roller. Use an ultra-thin cylinder and a stepper motor to achieve precise position and rotation control of the cleaning roller, and combine a wet spray component and a scraper for efficient cleaning.
It improves the cleaning efficiency of coating steel rollers, reduces cleaning costs, avoids the inefficiency and equipment damage of manual cleaning, and ensures the continuity and efficiency of production.
Smart Images

Figure CN224208621U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of lithium battery production technology, and in particular to a steel roller cleaning device. Background Technology
[0002] Slit extrusion coating is a common method used in the lithium battery industry for producing cell electrodes, offering advantages such as high coating speed, good coating uniformity, and a wide coating window. During high-speed coating with a die and steel roller, a cylinder propels the die close to the steel roller on the conveyor belt. The gap between the die lip and the foil varies from tens to hundreds of micrometers depending on the process. During slurry coating, foil tears or undried wet films can cause some slurry to adhere to the coating roller. If foreign matter is not cleaned from the roller surface promptly, it can lead to uneven electrode surface density or, in severe cases, foil tears and belt breakage, wasting both foil and slurry and requiring time for re-splicing, significantly impacting production efficiency.
[0003] The current cleaning method is manual cleaning, which is time-consuming, labor-intensive, inefficient, and costly.
[0004] In view of this, the purpose of this utility model is to provide a new technical solution to solve the existing technical problems. Utility Model Content
[0005] In order to overcome the shortcomings of the existing technology, this utility model provides a steel roller cleaning device, which solves the problems of low cleaning efficiency and high cleaning cost of coating steel rollers.
[0006] The technical solution adopted by this utility model to solve its technical problem is:
[0007] A steel roller cleaning device includes a mounting side plate, a coating steel roller, a cleaning roller, a waste container, and a rotary drive. The coating steel roller is mounted on the mounting side plate. The cleaning roller is slidably disposed on the mounting side plate in a direction close to or away from the coating steel roller. A translation drive is disposed on the mounting side plate to drive the cleaning roller close to or away from the coating steel roller. The rotary drive is disposed at the input end of the cleaning roller to drive the cleaning roller to rotate. The waste container is disposed on the mounting side plate and located below the cleaning roller.
[0008] In the above structure, the translation drive component is an ultra-thin cylinder, and two ultra-thin cylinders are respectively disposed at both ends of the cleaning roller, and the ultra-thin cylinders are fixedly connected to the corresponding mounting side plates.
[0009] In the above structure, a sliding guide rail is fixedly connected to the mounting side plate, the sliding guide rail extends horizontally along the mounting side plate, sliders are connected to both ends of the cleaning roller, the sliders are slidably connected to the sliding guide rail, and the piston rod of the ultra-thin cylinder is fixedly connected to the sliders.
[0010] In the above structure, the rotary drive is a stepper motor, and the output shaft of the stepper motor is connected to the drive end of the cleaning roller.
[0011] In the above structure, the stepper motor is fixedly mounted on the slider located on the driving side of the cleaning roller, and the cleaning roller is connected to both ends of the slider via the rotating bearings.
[0012] In the above structure, the cleaning roller includes a rubber roller and a cleaning cloth sleeve, the cleaning cloth sleeve being fitted onto the outer periphery of the rubber roller.
[0013] The above structure also includes a spraying assembly disposed inside the waste box. The spraying assembly includes a pipe and a plurality of nozzles disposed on the pipe, the nozzles being oriented toward the cleaning roller.
[0014] In the above structure, a scraper is provided inside the waste box, and the blade of the scraper can contact the surface of the cleaning roller. The scraper is used to scrape off foreign objects from the surface of the cleaning roller.
[0015] In the above structure, the rotation direction of the cleaning roller is the same as that of the coating steel roller, and the speed directions of the cleaning roller and the coating steel roller at the tangent point are opposite.
[0016] The beneficial effects of this utility model are as follows: The steel roller cleaning device provided in this application cleans the surface of the coating steel roller by setting a cleaning roller, the translation drive drives the cleaning roller to approach the coating steel roller, and the rotation drive drives the cleaning roller to rotate to clean the surface of the coating steel roller. Compared with manual cleaning, it effectively improves the cleaning efficiency; by controlling the intermittent contact between the cleaning roller and the coating steel roller, intermittent cleaning of the coating steel roller is achieved. Attached Figure Description
[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 yes Figure 1 Enlarged structural diagram of section A in the middle;
[0020] Figure 3 This is a schematic cross-sectional view of the present invention;
[0021] Figure 4 This is a schematic diagram of the cleaning roller of this utility model in close contact with the coating steel roller.
[0022] Reference numerals: 1. Mounting side plate; 11. Sliding guide rail; 12. Slider; 2. Coating steel roller; 3. Cleaning roller; 31. Glue roller; 32. Cleaning cloth cover; 4. Waste box; 41. Drain outlet; 5. Stepper motor; 6. Ultra-thin cylinder; 7. Spraying assembly; 71. Pipe; 72. Spray head; 8. Scraper. Detailed Implementation
[0023] The following is in conjunction with the appendix Figure 1-4 The present invention will be further described below.
[0024] The following will clearly and completely describe the concept, specific structure, and technical effects of this utility model in conjunction with embodiments and accompanying drawings, so as to fully understand the purpose, features, and effects of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, not all of them. Other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are all within the scope of protection of this utility model. Furthermore, all connections / linkages involved in the patent do not simply refer to direct contact between components, but rather to the ability to form a better connection structure by adding or reducing connecting accessories according to specific implementation conditions. The various technical features in this utility model can be combined interactively without contradicting each other.
[0025] Reference Figures 1 to 4 This application provides a steel roller cleaning device for use in the production of a slot extrusion coating machine. It includes mounting side plates 1, a coating steel roller 2, a cleaning roller 3, a waste container 4, and a rotary drive component. Two mounting side plates 1 are vertically erected and serve as the base of the device, supporting and mounting the various components. The coating steel roller 2, cleaning roller 3, and waste container 4 are all disposed between the two mounting side plates 1. The coating steel roller 2 is rotatably mounted on the mounting side plates 1. The cleaning roller 3 is disposed between the two mounting side plates 1 and can slide along the mounting side plates 1 in a direction close to or away from the coating steel roller 2. A translational drive component is provided on the mounting side plates 1, connected to the cleaning roller 3, for driving the cleaning roller 3 to approach or move away from the coating steel roller 2. The rotary drive component is connected to the driving side of the cleaning roller 3 to drive the cleaning roller 3 to rotate. The waste container 4 is installed between the two mounting side plates 1 and located below the cleaning roller 3 to collect foreign matter.
[0026] When the coating steel roller 2 needs to be cleaned, the translation drive drives the cleaning roller 3 to move towards the coating steel roller 2 until the roller surface of the cleaning roller 3 contacts the roller surface of the coating steel roller 2. Then, the rotation drive drives the cleaning roller 3 to rotate. The surface of the coating steel roller 2 is wiped clean by the friction between the roller surface of the cleaning roller 3 and the roller surface of the coating steel roller 2. Foreign objects that fall off during the cleaning process are collected by the waste box 4 for subsequent unified recycling and disposal.
[0027] Reference Figure 3 and Figure 4 During the cleaning process, the cleaning time of the cleaning roller 3 is controlled based on the rotational speed of the coating steel roller 2. For example, based on the rotational speed of the coating steel roller 2, the time it takes for the coating steel roller 2 to rotate one revolution is defined as one cleaning time for the cleaning roller 3. The driving cycle of the translational drive is then controlled so that it drives the cleaning roller 3 close to the coating steel roller 2 and interacts with it for one cleaning time before moving the cleaning roller 3 away from the coating steel roller 2. Then, at predetermined intervals, the translational drive drives the cleaning roller 3 close to the coating steel roller 2 again, repeating the above process to achieve intermittent cleaning. This effectively cleans foreign objects from the surface of the steel roller while avoiding the possibility of prolonged continuous friction damage to the surface of the coating steel roller 2. The cleaning time of the cleaning roller 3 interacting with the coating steel roller 2 can be adjusted as needed, such as one, two, or three cleaning times per cycle. The predetermined interval can also be set according to actual production needs and is not limited here.
[0028] Reference Figure 1 and Figure 2 Furthermore, the translation drive component is an ultra-thin cylinder 6, with two ultra-thin cylinders 6 respectively located at both ends of the cleaning roller 3, and the ultra-thin cylinders 6 are fixedly mounted on the corresponding mounting side plates 1. The ultra-thin cylinders 6 at both ends of the cleaning roller 3 operate synchronously to drive the cleaning roller 3 to move towards or away from the coating steel roller 2. The ultra-thin cylinders 6 can achieve precise position control and speed adjustment, which is beneficial for achieving intermittent cleaning of the cleaning roller 3.
[0029] In some embodiments, a sliding guide rail 11 is fixedly connected to the mounting side plate 1, extending horizontally along the mounting side plate 1. Slider blocks 12 are connected to both ends of the cleaning roller 3, and the sliders 12 are slidably connected to the sliding guide rail 11. The piston rod of the ultra-thin cylinder 6 is fixedly connected to the slider 12. The extension or retraction of the piston rod of the ultra-thin cylinder 6 causes the slider 12 to slide along the sliding guide rail 11, thereby allowing the cleaning roller 3 to move closer to or further away from the coating steel roller 2.
[0030] Furthermore, the rotation drive is a stepper motor 5, and the output shaft of the stepper motor 5 is connected to the drive end of the cleaning roller 3 to drive the cleaning roller 3 to rotate.
[0031] In this embodiment, the stepper motor 5 is fixedly mounted on the slider 12 located on the driving side of the cleaning roller 3. Rotary bearings (not shown in the figure) are connected to both ends of the cleaning roller 3, and the two ends of the cleaning roller 3 are rotatably connected to the sliders 12 on both sides via the rotary bearings. When the stepper motor 5 starts, it drives the cleaning roller 3 to rotate, thereby wiping and cleaning the coating steel roller 2. The stepper motor 5 is fixedly mounted on the slider 12. When the ultra-thin cylinder 6 drives the cleaning roller 3 to slide, the stepper motor 5 moves synchronously with the cleaning roller 3, ensuring the stability and reliability of the rotation drive of the cleaning roller 3.
[0032] Furthermore, the stepper motor 5 drives the cleaning roller 3 to rotate. The rotation direction of the cleaning roller 3 is the same as that of the coating steel roller 2, and the speed directions of the cleaning roller 3 and the coating steel roller 2 at the tangent point are opposite. In this embodiment, the coating steel roller 2 rotates clockwise under the drive of its drive mechanism, and the cleaning roller 3 also rotates clockwise under the drive of the stepper motor 5. This ensures that at the tangent point of the cleaning roller 3 and the coating steel roller 2, the speed direction of the coating steel roller 2 is downward while the speed direction of the cleaning roller 3 is upward, thus achieving a better cleaning effect. The opposite speed directions at the tangent point of the cleaning roller 3 and the coating steel roller 2 facilitate thorough wiping and cleaning of the surface of the coating steel roller 2 by the cleaning roller 3, thereby improving cleaning efficiency and ensuring a good cleaning effect.
[0033] Reference Figure 2 and Figure 3 In some embodiments, the cleaning roller 3 includes a rubber roller 31 and a cleaning cloth sleeve 32. The cleaning cloth sleeve 32 is fitted around the outer periphery of the rubber roller 31 and is used for rubbing and cleaning the coating steel roller 2. The cleaning cloth sleeve 32 can be a scouring pad, a non-woven fabric sleeve, etc., and is not limited to any particular type, as long as it can clean the surface of the coating steel roller 2 without damaging it. The cleaning cloth sleeve 32, fitted around the outer periphery of the rubber roller 31, is used to wipe and clean the coating steel roller 2. The cleaning cloth sleeve 32 is easy to clean, replace, and recycle, and the cleaning cloth sleeve 32, especially the scouring pad, provides excellent cleaning results without leaving any marks on the surface of the coating steel roller 2.
[0034] Furthermore, the steel roller cleaning device is also equipped with a humidification component 7, which is located inside the waste box 4. The humidification component 7 includes a pipe 71 and nozzles 72. Several nozzles 72 are evenly arranged on the pipe 71, and the nozzles 72 are positioned facing the cleaning roller 3. The pipe 71 is connected to a water supply device, and the nozzles 72 are used to spray water onto the surface of the cleaning roller 3, so that the cleaning cloth cover 32 on the surface of the cleaning roller 3 is always kept moist, so as to better wipe and clean the surface of the coated steel roller 2. Correspondingly, a drain outlet 41 is provided at the bottom of the waste box 4. The drain outlet 41 can be connected to a sewage pipe, sewage tank, etc., to collect and recycle the sewage in the waste box 4.
[0035] Furthermore, a scraper 8 is provided inside the waste box 4, and the blade of the scraper 8 can contact the surface of the cleaning roller 3. The scraper 8 is used to scrape off foreign objects from the surface of the cleaning cloth cover 32. Specifically, the scraper 8 is located below the cleaning roller 3. When the piston rod of the ultra-thin cylinder 6 retracts, the blade of the scraper 8 abuts against the cleaning cloth cover 32 on the surface of the cleaning roller 3. At this time, the stepper motor 5 drives the cleaning roller 3 to rotate, so that the scraper 8 scrapes off the foreign objects from the cleaning cloth cover 32 on the surface of the cleaning roller 3, cleaning the cleaning cloth cover 32. The foreign objects on the surface of the cleaning cloth cover 32 are scraped off by the scraper 8 and fall into the waste box 4. Setting the scraper 8 to clean the cleaning cloth cover 32 helps to extend the working time of the cleaning cloth cover 32 and reduce the replacement frequency of the cleaning cloth cover 32. The scraper 8 is used to clean the cleaning roller 3. Compared with the scraper 8 used to scrape the surface of the coating steel roller 2, the scraper 8 of this application does not directly act on the coating steel roller 2, which is beneficial to protect the coating steel roller 2 and avoid the possibility of the coating steel roller 2 being scratched by the scraper 8 during the cleaning process.
[0036] The above is a detailed description of the preferred embodiments of the present utility model. However, the present utility model is not limited to the described embodiments. Those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present utility model. All such equivalent modifications or substitutions are included within the scope defined by the claims of this application.
Claims
1. A steel roller cleaning device, characterized in that: The device includes a mounting side plate, a coating steel roller, a cleaning roller, a waste container, and a rotary drive. The coating steel roller is mounted on the mounting side plate. The cleaning roller is slidably disposed on the mounting side plate in a direction close to or away from the coating steel roller. A translation drive is disposed on the mounting side plate to drive the cleaning roller close to or away from the coating steel roller. The rotary drive is disposed at the input end of the cleaning roller to drive the cleaning roller to rotate. The waste container is disposed on the mounting side plate and located below the cleaning roller.
2. The steel roller cleaning device according to claim 1, characterized in that: The translation drive component is an ultra-thin cylinder, and two ultra-thin cylinders are respectively disposed at both ends of the cleaning roller. The ultra-thin cylinders are fixedly connected to the corresponding mounting side plates.
3. The steel roller cleaning device according to claim 2, characterized in that: A sliding guide rail is fixedly connected to the mounting side plate. The sliding guide rail extends horizontally along the mounting side plate. Slider blocks are connected to both ends of the cleaning roller. The slider blocks are slidably connected to the sliding guide rail. The piston rod of the ultra-thin cylinder is fixedly connected to the slider blocks.
4. A steel roller cleaning device according to claim 3, characterized in that: The rotary drive component is a stepper motor, and the output shaft of the stepper motor is connected to the drive end of the cleaning roller.
5. A steel roller cleaning device according to claim 4, characterized in that: The stepper motor is fixedly mounted on the slider on the drive side of the cleaning roller. The cleaning roller is connected to rotating bearings at both ends, and the cleaning roller is rotatably connected to the sliders on both sides through the rotating bearings.
6. A steel roller cleaning device according to claim 1, characterized in that: The cleaning roller includes a rubber roller and a cleaning cloth sleeve, with the cleaning cloth sleeve fitted around the outer periphery of the rubber roller.
7. A steel roller cleaning device according to claim 1, characterized in that: It also includes a spraying assembly disposed inside the waste box. The spraying assembly includes a pipe and a plurality of nozzles disposed on the pipe, the nozzles being oriented toward the cleaning roller.
8. A steel roller cleaning device according to claim 1, characterized in that: The waste box is equipped with a scraper, the blade of which can contact the surface of the cleaning roller, and the scraper is used to scrape off foreign objects from the surface of the cleaning roller.
9. A steel roller cleaning device according to claim 1, characterized in that: The cleaning roller rotates in the same direction as the coating steel roller, and the speeds of the cleaning roller and the coating steel roller at their tangent points are opposite.