Cleaning system of multi-groove ultrasonic cleaning machine

Abstract

The utility model relates to the technical field of cleaning machines, and discloses a cleaning system of a multi-groove ultrasonic cleaning machine, which comprises a primary cleaning box assembly, a fine cleaning box assembly, a rinsing box assembly, a drying box assembly, a drying fan, an air heating bag and the like, and mainly solves the problems of insufficient automation degree and low utilization efficiency of the cleaning system. The floating water level switch triggers the cleaning circulating pump to be turned on and turned off through rising of the liquid level, cleaning liquid is driven to be filtered through the multi-layer filter, linkage of liquid level control and a circulating system is achieved, the cleaning liquid in the box body is disturbed and evenly heated by adding the bubbling procedure, the activity of the cleaning liquid is enhanced, and therefore the cleaning capacity of the cleaning machine is improved.

Description

Technical Field

[0001] This utility model relates to the field of cleaning machines, and in particular to a multi-tank ultrasonic cleaning machine system. Background Technology

[0002] Ultrasonic cleaners convert electrical energy into high-frequency ultrasonic waves through a transducer, generating dense compression waves and rarefaction waves in a liquid. The rarefaction waves form tiny vacuum bubbles, which are then instantly imploded by the compression waves, releasing high-pressure shock waves and micro-jets that peel away dirt from the surface of objects. Combined with the chemical action of the cleaning fluid, it can efficiently clean complex crevices and precision parts, achieving a non-contact, thorough cleaning effect.

[0003] The prior art announcement number CN210386800U discloses a multi-tank ultrasonic cleaning machine, including a housing and a cleaning basket, as well as a tank, a partition plate disposed in the tank and a drying box. The partition plate divides the tank into a cleaning tank and a spray tank. A first heating wire is provided in the cleaning tank, and a spray pipe is provided in the spray tank. The housing is also provided with a steam suction device for absorbing steam. The drying box is disposed on the housing and is provided with a drying device for drying the workpiece.

[0004] Regarding the above-mentioned and existing related technologies, the inventors believe that the following defects often exist:

[0005] 1. Existing multi-tank ultrasonic cleaning machines lack intelligent anti-overflow and efficient drainage design. If the cleaning fluid level is too high, it is easy to overflow the cleaning tank, polluting the working environment. Moreover, drainage relies on manual operation, which is inefficient.

[0006] 2. Existing multi-tank ultrasonic cleaning machines have a simple structure, low resource utilization efficiency, and a single cleaning fluid circulation system. They are not designed with multi-stage filtration or recycling, which easily leads to the rapid accumulation of impurities in the cleaning fluid, requiring frequent replacement and resulting in high operating costs.

[0007] 3. Existing multi-tank ultrasonic cleaners cannot achieve efficient cleaning. Excessive material in the cleaning tank will affect the flow of the cleaning solution, and the heating tube only heats the cleaning solution in a localized area, making it difficult to achieve efficient decontamination. Utility Model Content

[0008] The technical problem to be solved by this utility model is that the existing cleaning system has the disadvantages of insufficient automation and low utilization efficiency. To address this, we propose a multi-tank ultrasonic cleaning machine system.

[0009] To achieve the above objectives, this application adopts the following technical solution: a multi-tank ultrasonic cleaning machine cleaning system, including a pre-cleaning tank assembly, on which a cleaning manual ball valve one and a cleaning manual ball valve two are sequentially installed on the outer side of the pre-cleaning tank assembly, a cleaning circulation pump one is installed between the cleaning manual ball valve one and the cleaning manual ball valve two, and a cleaning filter one and a cleaning filter two are connected in series on the pipe at the outlet end of the cleaning manual ball valve two, a DI water inlet is provided at the rear center of the pre-cleaning tank assembly, and a cleaning water injection angle seat valve one is installed on the pipe connecting the pre-cleaning tank assembly to the DI water inlet; the pre-cleaning tank assembly includes an overflow tank one, a filter box one is installed inside the overflow tank one, a floating water level switch one is installed inside the filter box one, a cleaning basket one is installed outside the overflow tank one, a heating tube one is installed below the cleaning basket one, a thermocouple one is installed on one side of the heating tube one, and an ultrasonic transducer one is installed on the outer side of the pre-cleaning tank assembly housing.

[0010] Preferably, a bubble frame is installed at the bottom of the primary cleaning chamber assembly, an external air inlet is provided on the left side of the primary cleaning chamber assembly, an air pressure regulating filter is installed near the external air inlet on the pipeline connecting the primary cleaning chamber assembly and the external air inlet, a cleaning air pumping valve is installed near the primary cleaning chamber assembly on the pipeline connecting the primary cleaning chamber assembly and the external air inlet, and a cleaning chamber exhaust port is installed on the top of the primary cleaning chamber assembly.

[0011] Preferably, the first cleaning filter is a coarse cleaning filter and the second cleaning filter is a fine cleaning filter.

[0012] Preferably, a fine cleaning tank assembly is installed on the right side of the initial cleaning tank assembly. A third and a fourth manual cleaning ball valve are sequentially installed on the pipeline outside the fine cleaning tank assembly. A second cleaning circulation pump is installed between the third and fourth manual cleaning ball valves. A third cleaning filter is installed at the outlet end of the fourth manual cleaning ball valve. A second cleaning water injection angle seat valve is installed on the pipeline connecting the fine cleaning tank assembly to the DI water inlet. The fine cleaning tank assembly includes an overflow tank, a second filter box, a second floating water level switch, a second cleaning basket, a second heating element, a second thermocouple, and an ultrasonic transducer.

[0013] Preferably, a second bubble frame is installed at the bottom of the fine cleaning box assembly, a second cleaning air injection valve is installed on the pipeline connecting the primary cleaning box assembly and the air pressure regulating filter, and a second cleaning box exhaust port is installed at the top of the fine cleaning box assembly.

[0014] Preferably, a rinsing tank assembly is installed on the right side of the fine cleaning tank assembly. A manual cleaning ball valve five and a manual cleaning ball valve six are sequentially installed on the pipeline outside the rinsing tank assembly. A rinsing circulation pump is installed between the two valves. A rinsing filter is installed at the outlet of the manual cleaning ball valve six. A rinsing water injection angle seat valve three is installed on the pipeline connecting the rinsing tank assembly to the DI water inlet. The rinsing tank assembly includes an overflow tank three. A filter box three is installed inside the overflow tank three. A floating water level switch three is installed inside the filter box three. A cleaning basket three is installed outside the overflow tank three. A heating element three is installed below the cleaning basket three. A thermocouple three is installed on one side of the heating element three.

[0015] Preferably, a bubble frame is installed at the bottom of the rinsing tank assembly, a rinsing air injection valve is installed on the pipeline connecting the rinsing tank assembly and the air pressure regulating filter, and a rinsing tank exhaust port is installed at the top of the rinsing tank assembly.

[0016] Preferably, a drying box assembly is installed at the farthest right end of the initial cleaning box assembly. The drying box assembly includes a drying basket, and a thermocouple is installed on the lower side of the drying basket.

[0017] Preferably, an air heating pack is installed on the outer side of the drying box assembly. The air heating pack includes an air generating pipe, a heating pack thermocouple is installed on one side of the air generating pipe, and an air filter is installed at the air outlet of the air heating pack.

[0018] Preferably, a control console is installed on the left side of the primary cleaning tank assembly. The control console includes a touch screen, an emergency stop switch is installed above the touch screen, a buzzer is installed below the touch screen, a diaphragm pump pressure gauge is installed to the left of the buzzer, and a key switch is installed to the right of the buzzer.

[0019] The technical effects and advantages of this utility model are as follows:

[0020] 1. In this utility model, the liquid level rise is linked to the circulation system for control. A floating water level switch is placed on the top of each cleaning tank. The floating water level switch triggers the cleaning circulation pump as the cleaning liquid level rises. The overflowing cleaning liquid is filtered through a two-stage series filter consisting of a coarse filter and a fine filter. The coarse filter intercepts large particles of impurities to extend the life of the fine filter element, while also improving the utilization efficiency of the cleaning liquid.

[0021] 2. In this utility model, by adding a bubbling process, the multi-mechanism synergistic effect of pneumatic stirring and ultrasonic cavitation effect is utilized to release bubbles evenly through the micropores of the bubbling frame, generating continuous liquid flow disturbance, which heats the cleaning liquid evenly, while effectively avoiding the formation of cleaning dead corners in gaps and blind holes. Attached Figure Description

[0022] The disclosure of this utility model is illustrated with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. In the drawings, the same reference numerals are used to refer to the same parts:

[0023] Figure 1 This is a schematic diagram of the workflow structure of this utility model;

[0024] Figure 2 This is a three-dimensional structural diagram of the present invention.

[0025] Figure 3 This is a partial planar structural schematic diagram of the present invention;

[0026] Figure 4 This is a partial three-dimensional structural schematic diagram of the present invention.

[0027] Legend:

[0028] 1. Pre-cleaning tank assembly; 101. Overflow tank 1; 102. Filter box 1; 103. Floating water level switch 1; 10301. Lowest point retaining ring of the pre-cleaning tank; 10302. Float ball of the pre-cleaning tank; 10303. Highest point retaining ring of the pre-cleaning tank; 104. Cleaning basket 1; 105. Ultrasonic transducer 1; 106. Thermocouple 1; 107. Bubble holder 1; 108. Heating element 1; 109. Exhaust port of the cleaning tank 1; 2. Fine cleaning tank assembly; 201. Overflow tank 2; 202. Filter box 2; 203. Floating water level switch 2; 20301. Lowest point retaining ring of the fine cleaning tank; 20302. Float ball of the fine cleaning tank; 203 03. Highest point retaining ring of the fine cleaning tank; 204. Cleaning basket two; 205. Ultrasonic transducer two; 206. Thermocouple two; 207. Bubble rack two; 208. Heating element two; 209. Cleaning tank exhaust port two; 3. Rinse tank assembly; 301. Overflow tank three; 302. Filter box three; 303. Floating water level switch three; 30301. Lowest point retaining ring of the rinsing tank; 30302. Float ball of the rinsing tank; 30303. Highest point retaining ring of the rinsing tank; 304. Rinse basket; 305. Thermocouple three; 306. Bubble rack three; 307. Heating element three; 308. Rinse tank exhaust port; 4. Drying tank assembly; 401. Drying basket; 402. Thermocouple 4; 5. Cleaning Circulation Pump 1; 6. Cleaning Filter 1; 7. Cleaning Filter 2; 8. Cleaning Circulation Pump 2; 9. Cleaning Filter 3; 10. Rinse Circulation Pump; 11. Rinse Filter; 12. Drying Fan; 13. Air Heating Pack; 1301. Air Generating Pipe; 1302. Air Filter; 1303. Heating Pack Thermocouple; 14. Air Pressure Regulating Filter; 15. Control Console; 1501. Touch Screen; 1502. Emergency Stop Switch; 1503. Diaphragm Pump Pressure Gauge; 1504. Buzzer; 1505. Key Switch; 16. Pneumatic Diaphragm Pump; 17. Electrical Control Box; 18. Foot Cup; 19. A) Casters; B) Cleaning manual ball valve 1; C) Cleaning manual ball valve 2; D) Cleaning air inflator angle seat valve 1; E) Cleaning fluid discharge manual ball valve 1; F) Cleaning water injection angle seat valve 1; G) External liquid injection ball valve; H) Cleaning manual ball valve 3; I) Cleaning manual ball valve 4; J) Cleaning air inflator angle seat valve 2; K) Cleaning fluid discharge manual ball valve 2; L) Cleaning water injection angle seat valve 2; M) Cleaning manual ball valve 5; N) Cleaning manual ball valve 6; O) Rinse air inflator angle seat valve; P) Cleaning fluid discharge manual ball valve 3; Q) Rinse water discharge angle seat valve; R) Rinse water injection angle seat valve 3; S) Drying chamber drain manual ball valve. Detailed Implementation

[0029] It is readily understood that, based on the technical solution of this utility model, those skilled in the art can propose various interchangeable structural methods and implementations without altering the essential spirit of this utility model. Therefore, the following detailed embodiments and accompanying drawings are merely illustrative descriptions of the technical solution of this utility model and should not be considered as the entirety of this utility model or as limitations or restrictions on the technical solution of this utility model.

[0030] Reference Figures 1-4 As shown, this utility model provides a technical solution: a multi-tank ultrasonic cleaning system, which includes a pre-cleaning tank assembly 1, a fine cleaning tank assembly 2, a rinsing tank assembly 3, and a drying tank assembly 4 located independently at the end of the process flow direction. A cleaning circulation pump 5 is installed below the outer side of the pre-cleaning tank assembly 1. A cleaning filter 6 and a cleaning filter 7 are installed sequentially along the flow direction of the cleaning liquid on the pipe at the outlet end of the cleaning circulation pump 5. A cleaning circulation pump 8 is installed below the outer side of the fine cleaning tank assembly 2. A cleaning filter 9 is installed at the outlet end of the cleaning circulation pump 8. A rinsing circulation pump 10 is installed below the outer side of the rinsing tank assembly 3. A rinsing filter 11 is installed at the outlet end of the rinsing circulation pump 10. A drying fan is installed sequentially on the pipe at the outlet end of the drying tank assembly 4. The equipment includes an air heating pack 12 and an air drying box assembly 4. A wastewater outlet is located below the drying box assembly 4. An air pressure regulating filter 14 is installed on the heat dissipation surface of the equipment and behind the primary cleaning box assembly 1. The air pressure regulating filter 14 is connected to an external air source inlet. A control console 15 is installed on the left side of the primary cleaning box assembly 1 on the front operating surface of the equipment. Three electrical control boxes 17 are installed sequentially below the primary cleaning box assembly 1, the fine cleaning box assembly 2, and the rinsing box assembly 3 on the front operating surface of the equipment. A DI water inlet and an external liquid injection port are located at the bottom rear of the equipment. A pneumatic diaphragm pump 16 is installed at the bottom of the equipment. The pneumatic diaphragm pump 16 is connected to the cleaning liquid outlet and the rinsing liquid outlet, respectively. Foot cups 18 and casters 19 are alternately installed at the four corners and the middle of the bottom of the equipment. Valve groups are installed on the pipelines connected to each component of the equipment.

[0031] Reference Figures 1-4As shown in this embodiment: the primary cleaning tank assembly 1 includes an overflow tank 101, which is located at the top of the inner side of the primary cleaning tank assembly 1. A filter box 102 is fitted inside the overflow tank 101. The function of the filter box 102 is to discharge surface oil and contaminants, stabilize the liquid level, prevent secondary pollution, and assist in the circulation and filtration of the cleaning fluid. This simple and low-cost filtration method ensures the cleaning effect. A floating water level switch 103 is vertically suspended inside the overflow tank 101. The floating water level switch 103 includes a minimum point retaining ring 10301, a float ball 10302, and a maximum point retaining ring 10303. The floating water level switch 103 triggers the start and stop of the cleaning circulation pump 5 based on changes in the liquid level. When the initial cleaning tank float 10302 reaches its highest point, it contacts the highest point retaining ring 10303, and the cleaning circulation pump 5 starts working. When the initial cleaning tank float 10302 falls to its lowest point, it contacts the lowest point retaining ring 10301, and the cleaning circulation pump 5 stops working. Cleaning manual ball valves A and B are sequentially connected to the outside of the overflow tank 101 via pipelines. The cleaning circulation pump 5 is located between cleaning manual ball valves A and B, forming a circulation pipeline. The outlet end of the pipeline is connected in series with cleaning filters 6 and 7. Cleaning filter 6 is a coarse filter, and cleaning filter 7 is a fine filter. The filter consists of a coarse filter that intercepts large particles and protects the fine filter. The two filters are connected in series to achieve staged filtration, extending the life of the precision filter element and improving the cleanliness of the cleaning solution, ensuring effective cleaning. The filtered cleaning solution returns to the chamber via a pipeline. A cleaning basket 104 is installed in the center of the inner side of the primary cleaning chamber assembly 1, containing the material to be cleaned. A heating element 108 is installed directly below the cleaning basket 104 to heat the cleaning solution inside the chamber. A thermocouple 106 is installed on one side of the heating element 108, with its probe extending below the surface of the cleaning solution to monitor temperature changes in real time. Multiple ultrasonic transducers 105 are symmetrically distributed on the left, right, and bottom sides of the primary cleaning chamber assembly 1 to generate high-frequency cavitation effects. The dirt should be removed. A bubble frame 107 is installed parallel to the bottom of the cleaning basket 104. A cleaning air injection valve 1C is installed in the middle of the pipeline along the input end of the bubble frame 107. The inlet of the bubble frame 107 is connected to the outlet of the cleaning air injection valve 1C. The air inlet of the cleaning air injection valve 1C is connected to the air outlet of the air pressure filter 14. The air inlet of the air pressure filter 14 is connected to the inlet of an external air source. A cleaning box exhaust port 109 is opened at the top of the primary cleaning box assembly 1. A cleaning fluid discharge manual ball valve 1D is installed on the pipeline at the bottom of the primary cleaning box assembly 1. The cleaning fluid discharge manual ball valve 1D is connected to the inlet of the pneumatic diaphragm pump 16 through a pipeline. A liquid addition and discharge manual ball valve G is installed on the pipeline at the outlet end of the pneumatic diaphragm pump 16.The outlet of the manual ball valve G is connected to the cleaning fluid outlet. A cleaning water injection angle seat valve E is installed on the pipeline connecting the DI water inlet at the rear center to the initial cleaning tank assembly 1. Water is injected into the tank through the DI water inlet via the cleaning water injection angle seat valve E. An external liquid injection ball valve F is installed on the pipeline between the external liquid injection port and the cleaning fluid discharge manual ball valve D. The external liquid injection port is connected in parallel with the pneumatic diaphragm pump 16 via the external liquid injection ball valve F to replenish the external cleaning fluid.

[0032] When the initial cleaning tank assembly 1 is not in operation, it is important to note that the cleaning manual ball valve A and the cleaning manual ball valve B should remain open. Only when the cleaning circulation pump 5 is under maintenance should the cleaning manual ball valve A and the cleaning manual ball valve B be closed, and the cleaning air injection valve C should be closed. When the initial cleaning tank assembly 1 starts working, first open the cleaning water injection valve E. DI water is injected into the tank from the DI water inlet at the top. DI water is used to dilute the concentration of the cleaning solution. Insert the hose before the external liquid injection ball valve F into the external liquid tank, and then connect a hose to the outlet end of the manual ball valve G. Insert the hose into the primary cleaning tank assembly 1. Open the external liquid injection ball valve F and the manual ball valve G, and start the pneumatic diaphragm pump 16 to add the liquid from the external liquid tank into the primary cleaning tank assembly 1. The heating element 108 heats the DI water and cleaning fluid in the tank to the set temperature. The cleaning air valve 1C is opened, and the external air source passes through the air pressure regulating filter 14, the cleaning air valve 1C, and the bubble frame 107 in sequence to generate uniform bubbles in the primary cleaning tank assembly 1 to agitate the cleaning fluid. Excess gas escapes from the cleaning... The exhaust port 109 discharges to maintain stable air pressure inside the tank. After the thermocouple 106 monitors the water temperature and it reaches the set temperature, the ultrasonic transducer 105 is activated. The ultrasonic transducer 105 cleans the material placed in the cleaning basket 104. DI water is continuously injected, causing the liquid level inside the tank to rise continuously. When the liquid level exceeds the overflow tank 101, the float ball 10302 of the initial cleaning tank rises, triggering the start of the cleaning circulation pump 5. The cleaning liquid returns to the tank after being filtered by the double layer of cleaning filter 6 and cleaning filter 7. After the initial cleaning tank assembly 1 finishes working, the manual ball valve 1D for cleaning liquid discharge and the manual ball valve G for adding and draining liquid are opened. The pneumatic diaphragm pump 16 discharges the waste liquid from the cleaning liquid outlet.

[0033] Reference Figures 1-4As shown in this embodiment: the fine cleaning tank assembly 2 includes an overflow tank 201, which is located at the top of the inner side of the fine cleaning tank assembly 2. A filter box 202 is fitted inside the overflow tank 201. A floating water level switch 203 is vertically suspended inside the overflow tank 201. The floating water level switch 203 triggers the start and stop of the cleaning circulation pump 8 based on changes in the liquid level. A cleaning manual ball valve 3H and a cleaning manual ball valve 4I are sequentially installed on the pipeline outside the overflow tank 201 along the direction of the cleaning fluid flow. The cleaning circulation pump 8 is located at the top of the fine cleaning tank assembly 2. A circulation pipeline is formed between the manual ball valve 3H and the cleaning manual ball valve 4I. The outlet end of the pipeline is connected in series with the cleaning filter 39. The filtered cleaning solution returns to the tank through the pipeline. A cleaning basket 204 is installed in the middle of the inner side of the fine cleaning tank assembly 2. The cleaning basket 204 contains the material to be cleaned. A heating element 208 is installed directly below the cleaning basket 204. The heating element 208 is used to heat the cleaning solution in the tank. A thermocouple 206 is installed on one side of the heating element 208. The probe end of the thermocouple 206 extends below the surface of the cleaning solution to monitor in real time. To measure temperature changes, multiple ultrasonic transducers 205 are symmetrically installed on the left, right, and bottom sides of the fine cleaning box assembly 2. A bubble frame 207 is installed parallel to the bottom of the cleaning basket 204. A cleaning air pump valve 2J is installed on the pipe along the input end of the bubble frame 207. The inlet of the bubble frame 207 is connected to the outlet of the cleaning air pump valve 2J. The air inlet of the cleaning air pump valve 2J is connected to the outlet of the air pressure regulating filter 14. The air inlet of the air pressure regulating filter 14 is connected to the inlet of an external air source. The fine cleaning box assembly 2... The top of the unit is provided with a cleaning tank exhaust port 209. A cleaning fluid discharge manual ball valve 2K is installed on the pipeline at the bottom of the fine cleaning tank assembly 2. The cleaning fluid discharge manual ball valve 2K is connected to the inlet of the pneumatic diaphragm pump 16 through the pipeline. A liquid addition and discharge manual ball valve G is installed on the pipeline at the outlet end of the pneumatic diaphragm pump 16. The outlet end of the liquid addition and discharge manual ball valve G is connected to the cleaning fluid outlet. A cleaning water injection angle seat valve 2L is installed on the pipeline connecting the DI water inlet at the rear center to the fine cleaning tank assembly 2. Water is injected into the tank through the cleaning water injection angle seat valve 2L.

[0034] When the fine cleaning tank assembly 2 is not in operation, it is important to note that the cleaning manual ball valves 3H and 4I should remain open. Only when the cleaning circulation pump 28 is under maintenance should the cleaning manual ball valves 3H and 4I be closed, and the cleaning air injection valve 2J should be closed. When the fine cleaning tank assembly 2 starts working, first open the cleaning water injection valve 2L. DI water is injected into the tank from the DI water inlet in the middle of the rear. DI water is used to dilute the concentration of the cleaning solution. Insert the hose before the external liquid injection ball valve F into the external liquid tank, and then connect a hose to the outlet end of the manual ball valve G. Insert the hose into the body of the fine cleaning tank assembly 2. Open the external liquid injection ball valve F and the manual ball valve G, and start the pneumatic diaphragm pump 16 to add the liquid from the external liquid tank into the body of the fine cleaning tank assembly 2. The heating element 208 heats the DI water and cleaning fluid in the tank to the set temperature. The cleaning air injection valve 2J is opened, and the external air source passes through the air pressure regulating filter 14, the cleaning air injection valve 2J, and the bubble frame 207 in sequence to generate uniform bubbles in the body of the fine cleaning tank assembly 2 to agitate the cleaning fluid. Excess gas escapes from the cleaning... The exhaust port 209 discharges to maintain stable air pressure inside the box. After the thermocouple 206 monitors the water temperature and it reaches the set temperature, the ultrasonic transducer 205 is activated. The ultrasonic transducer 205 cleans the material placed in the cleaning basket 204. DI water is continuously injected, causing the liquid level in the box to rise continuously. When the liquid level exceeds the overflow tank 201, the float ball 20302 of the fine cleaning box of the floating water level switch 203 rises, triggering the start of the cleaning circulation pump 28. The cleaning liquid returns to the box after being filtered by the cleaning filter 39. After the fine cleaning box assembly 2 finishes working, the manual ball valve 2K for cleaning liquid discharge and the manual ball valve G for adding and draining liquid are opened. The pneumatic diaphragm pump 16 discharges the waste liquid from the cleaning liquid outlet.

[0035] Reference Figures 1-4As shown in this embodiment: the rinsing tank assembly 3 includes an overflow trough 301, which is located at the top of the inner side of the rinsing tank assembly 3. A filter box 302 is fitted inside the overflow trough 301. A floating water level switch 303 is vertically suspended inside the overflow trough 301. The floating water level switch 303 triggers the start and stop of the rinsing circulation pump 10 based on changes in the liquid level. On the pipeline outside the overflow trough 301, along the direction of the cleaning fluid flow, a cleaning manual ball valve 5M and a cleaning manual ball valve 6N are sequentially installed. The washing circulation pump 10 is located between the cleaning manual ball valve 5M and the cleaning manual ball valve 6N, forming a circulation pipeline. The outlet end of the pipeline is connected in series with the rinsing filter 11. The filtered cleaning liquid returns to the tank through the pipeline. A rinsing basket 304 is installed in the middle of the inner side of the rinsing tank assembly 3. The rinsing basket 304 holds the material to be cleaned. A heating element 307 is installed directly below the rinsing basket 304. The heating element 307 is used to heat the cleaning liquid in the tank. A thermocouple 305 is installed on one side of the heating element 307. The probe end of component 5 extends below the surface of the cleaning fluid to monitor temperature changes in real time. A bubble frame 306 is installed parallel to the bottom of the rinsing basket 304. A rinsing air pump valve O is installed on the pipe along the input end of the bubble frame 306. The inlet of the bubble frame 306 is connected to the outlet of the rinsing air pump valve O. The air inlet of the rinsing air pump valve O is connected to the outlet of the air pressure regulating filter 14. The air inlet of the air pressure regulating filter 14 is connected to an external air source inlet. A rinsing box exhaust is located at the top of the rinsing box assembly 3. 308, a manual ball valve 3P for discharging cleaning fluid is installed on the pipe at the bottom of the rinsing tank assembly 3. The manual ball valve 3P for discharging cleaning fluid is connected to the inlet of the pneumatic diaphragm pump 16 through a pipe. A rinse water discharge angle seat valve Q is installed on the pipe at the outlet end of the pneumatic diaphragm pump 16. The outlet end of the rinse water discharge angle seat valve Q is connected to the cleaning fluid outlet. A rinse water injection angle seat valve 3R is installed on the pipe connecting the DI water inlet at the rear center to the rinsing tank assembly 3. Water is injected into the tank through the DI water inlet via the rinse water injection angle seat valve 3R.

[0036] When the rinsing tank assembly 3 is not in operation, it is important to note that the cleaning manual ball valves 5M and 6N should remain open. These valves should only be closed when the rinsing circulation pump 10 is under maintenance. The rinsing air injection valve O should be closed. When the rinsing tank assembly 3 starts operating, first open the rinsing water injection valve 3R. DI water is injected into the tank from the DI water inlet at the rear center. The heating element 307 heats the DI water and cleaning fluid in the tank to the set temperature. The rinsing air injection valve O... When valve O is opened, the external air source passes through the air pressure regulating filter 14, the rinsing air injection valve O, and the bubble frame 306 in sequence, generating uniform bubbles in the rinsing tank assembly 3 to agitate the cleaning solution. Excess gas is discharged from the rinsing tank exhaust port 308 to maintain stable air pressure in the tank. DI water is continuously injected, causing the liquid level in the tank to rise continuously. When the liquid level exceeds the overflow tank 301, the floating water level switch 303 rises, triggering the rinsing circulation pump 10 to start. The cleaning solution returns to the tank after being filtered by the rinsing filter 11. After the rinsing tank assembly 3 finishes working, the cleaning solution discharge manual ball valve 3P and the liquid addition and discharge manual ball valve G are opened, and the pneumatic diaphragm pump 16 discharges the waste liquid from the rinsing solution outlet.

[0037] Reference Figures 1-4 As shown in this embodiment: the drying chamber assembly 4 is independently located at the far right end of the equipment. The drying chamber assembly 4 includes a drying basket 401, which is located in the middle of the inner side of the drying chamber assembly 4. The drying basket 401 is used to hold the rinsed material. A thermocouple 402 is installed on the lower side of the drying basket 401. The probe end of the thermocouple 402 extends into the drying chamber to monitor the temperature in real time. A manual ball valve S for draining the drying chamber is installed on the pipe at the bottom of the drying chamber assembly 4. The manual ball valve S for draining the drying chamber is connected to the wastewater outlet. A drying fan 12 is installed on the pipe at the outlet end of the 4-box housing. The drying fan 12 drives hot air to circulate from top to bottom. An air heating pack 13 is installed on the pipe at the air output end of the drying fan 12. The air heating pack 13 includes an air generating pipe 1301, which is horizontally installed inside the air heating pack 13 to heat the air. A heating pack thermocouple 1303 is installed on one side of the air generating pipe 1301. An air filter 1302 is installed at the air outlet of the air heating pack 13. The air filter 1302 serves to intercept particulate matter.

[0038] When the drying chamber assembly 4 starts working, the air heating pipe 1301 in the air heating pack 13 starts heating. When the heating pack thermocouple 1303 detects that the air in the air heating pack 13 has reached the set temperature, the drying fan 12 starts. The air heated in the air heating pack 13 passes through the air filter 1302, the inlet of the drying chamber assembly 4, the drying basket 401, the outlet of the drying chamber assembly 4, the drying fan 12, and the inlet of the air heating pack 13 in sequence and then circulates, thereby drying the material placed in the drying basket 401. The dried liquid flows through the pipe at the bottom of the chamber through the manual ball valve S of the drying chamber drain and finally flows out from the wastewater outlet.

[0039] Reference Figures 2-4 As shown in this embodiment: the control console 15 includes a touch screen 1501. An emergency stop switch 1502 is installed above the touch screen 1501. From left to right, a diaphragm pump pressure gauge 1503, a buzzer 1504, and a key switch 1505 are installed below the touch screen 1501. The touch screen 1501 provides a display screen for controlling the operation and abnormal conditions of the equipment. The emergency stop switch 1502 cuts off the power supply or energy of the equipment in an emergency, forcibly stopping dangerous actions and preventing personal injury and equipment damage. It is a key protective device to ensure safe operation. The diaphragm pump pressure gauge 1503 is used to display the real-time pressure value of the pneumatic diaphragm pump 16. The buzzer 1504 emits warning or prompt sounds to provide real-time feedback on the equipment's operating status, fault alarms, or operation command responses, ensuring the effectiveness of safety monitoring and human-machine interaction. It is a key auditory module for the transmission of information throughout the machine. The key switch 1505 authorizes the equipment to start or cut off power through a physical key, restricting unauthorized personnel from operating the equipment and realizing safe start-up and shutdown of the equipment and access control. It is a core control component for the safe operation and standardized operation of the entire machine.

[0040] Reference Figure 2 As shown in this implementation plan: the electrical control box 17 is located below the pre-cleaning tank assembly 1, the fine cleaning tank assembly 2, and the rinsing tank assembly 3, and is responsible for the hardware control of the electrical components of the entire equipment. The bottom of the entire equipment is evenly distributed and threadedly connected to the feet 18. The feet 18 provide support and leveling, shock absorption and anti-slip, and load distribution, ensuring stable operation of the entire equipment and extending its service life. Each foot 18 is threadedly connected to a caster 19. The casters 19 enable convenient handling and position adjustment of the entire equipment through flexible movement and positioning functions, while ensuring load support and stable operation, and improving operating efficiency.

[0041] The technical scope of this utility model is not limited to the content described above. Those skilled in the art can make various modifications and variations to the above embodiments without departing from the technical concept of this utility model, and all such modifications and variations should fall within the protection scope of this utility model.

Claims

1. A multi-tank ultrasonic cleaning system, characterized in that, The system includes a pre-cleaning tank assembly. A cleaning manual ball valve 1 and a cleaning manual ball valve 2 are sequentially installed on the pipes on the side of the pre-cleaning tank assembly. A cleaning circulation pump 1 is installed between the cleaning manual ball valve 1 and the cleaning manual ball valve 2. A cleaning filter 1 and a cleaning filter 2 are connected in series on the pipes at the outlet end of the cleaning manual ball valve 2. A DI water inlet is provided in the middle of the rear of the pre-cleaning tank assembly. A cleaning water injection angle seat valve 1 is installed on the pipes connecting the pre-cleaning tank assembly to the DI water inlet. The initial cleaning tank assembly includes an overflow trough, a filter box is installed inside the overflow trough, a floating water level switch is installed inside the filter box, a cleaning basket is installed outside the overflow trough, a heating element is installed below the cleaning basket, a thermocouple is installed on one side of the heating element, and an ultrasonic transducer is installed on the outside of the initial cleaning tank assembly.

2. The multi-tank ultrasonic cleaning system according to claim 1, characterized in that, The bottom of the primary cleaning chamber assembly is equipped with a bubble frame. An external air source inlet is provided on the left side of the primary cleaning chamber assembly. An air pressure regulating filter is installed near the external air source inlet on the pipeline connecting the primary cleaning chamber assembly and the external air source inlet. A cleaning air pumping valve is installed near the primary cleaning chamber assembly on the pipeline connecting the primary cleaning chamber assembly and the external air source inlet. A cleaning chamber exhaust port is installed on the top of the primary cleaning chamber assembly.

3. The multi-tank ultrasonic cleaning system according to claim 1, characterized in that, The first cleaning filter is a coarse cleaning filter, and the second cleaning filter is a fine cleaning filter.

4. The multi-tank ultrasonic cleaning system according to claim 1, characterized in that, A fine cleaning tank assembly is installed on the right side of the initial cleaning tank assembly. A cleaning manual ball valve three and a cleaning manual ball valve four are installed sequentially on the pipeline outside the fine cleaning tank assembly. A cleaning circulation pump two is installed between the cleaning manual ball valve three and the cleaning manual ball valve four. A cleaning filter three is installed at the outlet end of the cleaning manual ball valve four. A cleaning water injection angle seat valve two is installed on the pipeline connecting the fine cleaning tank assembly to the DI water inlet. The fine cleaning tank assembly includes an overflow trough II, a filter box II installed inside the overflow trough II, a floating water level switch II installed inside the filter box II, a cleaning basket II installed outside the overflow trough II, a heating element II installed below the cleaning basket II, a thermocouple II installed on one side of the heating element II, and an ultrasonic transducer II installed on the outside of the fine cleaning tank assembly housing.

5. The multi-tank ultrasonic cleaning system according to claim 4, characterized in that, A second bubble frame is installed at the bottom of the fine cleaning box assembly, a second cleaning air pump valve is installed on the pipeline connecting the primary cleaning box assembly and the air pressure regulating filter, and a second cleaning box exhaust port is installed at the top of the fine cleaning box assembly.

6. The multi-tank ultrasonic cleaning system according to claim 4, characterized in that, A rinsing tank assembly is installed on the right side of the fine cleaning tank assembly. A cleaning manual ball valve five and a cleaning manual ball valve six are installed sequentially on the pipeline outside the rinsing tank assembly. A rinsing circulation pump is installed between the cleaning manual ball valve five and the cleaning manual ball valve six. A rinsing filter is installed at the outlet end of the cleaning manual ball valve six. A rinsing water injection angle seat valve three is installed on the pipeline connecting the rinsing tank assembly to the DI water inlet. The rinsing tank assembly includes an overflow tank 3, a filter box 3 installed inside the overflow tank 3, a floating water level switch 3 installed inside the filter box 3, a cleaning basket 3 installed outside the overflow tank 3, a heating element 3 installed below the cleaning basket 3, and a thermocouple 3 installed on one side of the heating element 3.

7. The multi-tank ultrasonic cleaning system according to claim 6, characterized in that, A bubble frame is installed at the bottom of the rinsing tank assembly, a rinsing air pump valve is installed on the pipeline connecting the rinsing tank assembly and the air pressure regulating filter, and a rinsing tank exhaust port is installed at the top of the rinsing tank assembly.

8. The multi-tank ultrasonic cleaning system according to claim 1, characterized in that, A drying chamber assembly is installed at the farthest right end of the initial cleaning chamber assembly. The drying chamber assembly includes a drying basket, and a thermocouple is installed on the lower side of the drying basket.

9. A multi-tank ultrasonic cleaning system according to claim 8, characterized in that, An air heating pack is installed on the outer side of the drying box assembly. The air heating pack includes an air generating pipe, a heating pack thermocouple is installed on one side of the air generating pipe, and an air filter is installed at the air outlet of the air heating pack.

10. A multi-tank ultrasonic cleaning system according to claim 1, characterized in that, A control console is installed on the left side of the pre-cleaning tank assembly. The control console includes a touch screen, an emergency stop switch is installed above the touch screen, a buzzer is installed below the touch screen, a diaphragm pump pressure gauge is installed to the left of the buzzer, and a key switch is installed to the right of the buzzer.

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