Bidirectional guide rail rotary clamping device for steel pipe cutting

Abstract

The utility model relates to the technical field of steel pipe cutting, and discloses a two-way guide rail rotary clamping device for steel pipe cutting, which comprises a base and two fixing rings, the tops of the fixing rings penetrate through and are rotatably connected with a knob, and the bottom of the knob is fixedly connected with a first two-way threaded rod; a worm penetrates through and is fixedly connected to the middle of the outer ring of the first two-way threaded rod, a second two-way threaded rod penetrates through and is rotationally connected to the middle of the inner wall of the fixing ring, a worm gear penetrates through and is fixedly connected to the middle of the outer ring of the second two-way threaded rod, and the worm gear and the worm are connected in an engaged mode. According to the clamping device, through cooperation of the fixing ring, the rotary knob, the first bidirectional threaded rod, the worm, the second bidirectional threaded rod, the worm gear, the fixing block, the clamp, a rubber pad, a first motor, a rotating rod, a first bevel gear set, a supporting column, a first lead screw, a sliding plate and a support, insufficient clamping force caused by fatigue of the rubber pad or loosening of threads is avoided; and the pipes are always kept stable before being unloaded.

Description

Technical Field

[0001] This utility model relates to the field of steel pipe cutting technology, specifically a bidirectional guide rail rotary clamping device for steel pipe cutting. Background Technology

[0002] Steel pipes are hollow, long tubular materials made of steel, typically with a circular cross-section, but square, rectangular, and other special shapes are also possible. They are mainly made from carbon steel, alloy steel, and other materials through hot rolling, cold rolling, and cold drawing processes. They possess high strength, good toughness, and strong corrosion resistance, and are widely used in building structures (such as scaffolding and bridge supports), oil and gas transportation, machinery manufacturing (such as automobile drive shafts), and urban water and heating systems. Due to their hollow structure, steel pipes reduce their weight while maintaining load-bearing capacity, combining economy and practicality, making them an indispensable material for modern industry and infrastructure construction.

[0003] In existing technologies, the simplest steel pipe clamping method usually adopts a manual screw clamping structure: by setting a threaded clamping screw on a fixed bracket, the operator manually rotates the screw, causing the clamping block at the front end of the screw (usually an arc or V-shaped structure to fit the outer wall of the steel pipe) to move towards the steel pipe. The mechanical force driven by the screw is used to squeeze and fix the steel pipe in the positioning groove of the bracket. The clamping is achieved by the friction and extrusion stress between the clamping block and the surface of the steel pipe. This method is simple in structure, low in cost, does not require a complex power system, and can fix the steel pipe by manual operation alone.

[0004] Lacking a precise positioning and guiding structure, relying solely on manual visual alignment can easily lead to deviations in parameters such as coaxiality and perpendicularity after the steel pipe is clamped, affecting the accuracy of subsequent processing and making it impossible to clamp the steel pipe efficiently. The clamping force depends on the operator's experience and strength, which can easily result in excessively loose clamping. To address these issues, a bidirectional guide rail rotary clamping device for steel pipe cutting is proposed. Utility Model Content

[0005] The purpose of this invention is to provide a bidirectional guide rail rotary clamping device for steel pipe cutting, which solves the problem of inefficient clamping of steel pipes in the prior art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a bidirectional guide rail rotary clamping device for steel pipe cutting, comprising a base and two fixing rings. A knob is rotatably connected through the top of each fixing ring, and a first bidirectional threaded rod is fixedly connected to the bottom of the knob. A worm gear is rotatably connected through the middle of the outer ring of the first bidirectional threaded rod, and a second bidirectional threaded rod is rotatably connected through the middle of the inner wall of the fixing ring. A worm wheel is rotatably connected through the middle of the outer ring of the second bidirectional threaded rod, and the worm wheel and the worm gear are meshed together. The first bidirectional threaded rod and the second bidirectional threaded rod... Each base is threaded with a fixing block, a clamp is fixedly connected to one side of the fixing block, a rubber pad is fixedly connected to the inner wall of the clamp, a first motor is fixedly connected to one side of the inner wall of the base, a rotating rod is fixedly connected to the output end of the first motor, a first bevel gear set is fixedly connected to the outer ring of the rotating rod, a first lead screw is fixedly connected to the top of the first bevel gear set, a slide plate is threadedly connected to the outer ring of the first lead screw, a bracket is fixedly connected to the top of the slide plate, and pillars are fixedly connected to both sides of the top of the inner wall of the base, with the inner wall of the pillars slidably connected to the slide plate. A cleaning component is provided at the front end of the base.

[0007] By adopting the above technical solution, the rubber pad can prevent the steel pipe from rotating during the clamping process, and the bracket can provide auxiliary support for the steel pipe after cutting to prevent it from falling after cutting. Moreover, the device can only cut the steel pipe in the very middle.

[0008] As a further description of the above technical solution: the cleaning component includes a second motor, which is fixedly connected to one side of the front end of the base. A connecting rod is fixedly connected to the output end of the second motor. A second bevel gear set is fixedly connected to the outer ring of the connecting rod. A second lead screw is fixedly connected to one side of the second bevel gear set. A slider is threadedly connected to the outer ring of the second lead screw.

[0009] By adopting the above technical solution, both the second bevel gear set and the first bevel gear set contain two bevel gears, and the two bevel gears are meshed and connected to each other.

[0010] As a further description of the above technical solution: a frame is fixedly connected to the bottom of the slider, and a first scraper is fixedly connected to the outer ring of the frame.

[0011] By adopting the above technical solution, the movement of the slider causes the frame to move synchronously.

[0012] As a further description of the above technical solution: a telescopic rod is fixedly connected to the inner wall of the frame, and a fixing plate is fixedly connected to one end of the telescopic rod.

[0013] By adopting the above technical solution, the fixed plate and the frame can be connected by a telescopic rod.

[0014] As a further description of the above technical solution: a spring is fixedly connected to one end of the fixing plate, and a second scraper is fixedly connected to the outer ring of the fixing plate.

[0015] By adopting the above technical solution, the second scraper can scrape away impurities on the bottom of the inner wall of the base.

[0016] As a further description of the above technical solution: the base has movable components at both ends of its top, and a third motor is fixedly connected to one side of the movable components.

[0017] By adopting the above technical solution, the moving component includes a bidirectional guide rail and a connecting plate, and the bidirectional guide rail is the guide rail in the prior art.

[0018] As a further description of the above technical solution: the output end of the third motor is fixedly connected to a rotating shaft, and one end of the rotating shaft is fixedly connected to a fixing ring.

[0019] By adopting the above technical solution, the rotation of the rotating shaft drives the fixed ring to rotate synchronously.

[0020] As a further description of the above technical solution: a control panel is provided in the middle of the front end of the base, and a storage box is slidably connected through the rear end of the base.

[0021] By adopting the above technical solution, the storage box can easily collect the dust scraped off by the scraper.

[0022] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0023] 1. This utility model provides a bidirectional guide rail rotary clamping device for steel pipe cutting. Firstly, through the cooperation of a fixed ring, knob, first bidirectional threaded rod, worm gear, second bidirectional threaded rod, worm wheel, fixed block, clamp, rubber pad, first motor, rotating rod, first bevel gear set, support column, first lead screw, sliding plate, and bracket, the clamping action is uniform and stable. It is suitable for steel pipes of different diameters, improving the device's versatility, ensuring the clamp remains clamped after cutting, preventing the pipe from falling off due to gravity or vibration, avoiding insufficient clamping force due to rubber pad fatigue or loose threads, and ensuring the pipe remains stable before unloading.

[0024] 2. The present invention provides a bidirectional guide rail rotary clamping device for steel pipe cutting. Through the cooperation between the second motor, connecting rod, second bevel gear set, second lead screw, frame, first scraper, spring, telescopic rod, fixed plate, second scraper, and slider, the combination of telescopic rod and spring gives the second scraper elastic adjustment capability. It can make close contact with different shapes of the inner wall surface of the base, effectively clean, and can quickly clean up iron filings, metal powder and other impurities generated during cutting over a large area, concentrating them in a designated area to facilitate subsequent processing. Attached Figure Description

[0025] Figure 1 This is a perspective view of the present utility model;

[0026] Figure 2 This is a perspective sectional view of the fixing ring of this utility model;

[0027] Figure 3 This is a schematic diagram of the second lead screw of this utility model;

[0028] Figure 4 This is a sectional perspective view of the base of this utility model;

[0029] Figure 5 This is a schematic diagram of the second bevel gear set of this utility model;

[0030] Figure 6 This is a three-dimensional sectional view of the frame of this utility model.

[0031] Legend:

[0032] 1. Base; 2. Fixing ring; 3. Knob; 4. First double-threaded rod; 5. Worm gear; 6. Second double-threaded rod; 7. Worm wheel; 8. Fixing block; 9. Clamp; 10. Rubber pad; 11. First motor; 12. Rotating rod; 13. First bevel gear set; 14. Support column; 15. First lead screw; 16. Slide plate; 17. Bracket; 18. Second motor; 19. Connecting rod; 20. Second bevel gear set; 21. Second lead screw; 22. Frame; 23. First scraper; 24. Spring; 25. Telescopic rod; 26. Fixing plate; 27. Second scraper; 28. Slider; 29. ​​Moving component; 30. Third motor; 31. Rotating shaft; 32. Control panel; 33. Storage box. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0034] To further understand the contents of this utility model, a detailed description of this utility model will be provided with reference to the accompanying drawings.

[0035] Reference Figures 1-3This utility model discloses a bidirectional guide rail rotating clamping device for cutting steel pipes, including a base 1 and two fixed rings 2. The top two ends of the base 1 are provided with moving components 29, which can drive the fixed rings 2 to move inward or outward simultaneously. A third motor 30 is fixedly connected to one side of the moving component 29, and a rotating shaft 31 is fixedly connected to the output end of the third motor 30. The third motor 30 drives the rotating shaft 31 to rotate, and one end of the rotating shaft 31 is fixedly connected to the fixed ring 2. A control panel 32 is provided in the middle of the front end of the base 1, which can facilitate the control of the device inside the motor. A storage box 33 is slidably connected through the rear end of the base 1.

[0036] Reference Figures 2-4 The device includes a base 1 and two fixing rings 2. Its features include: a knob 3 rotatably connected to the top of each fixing ring 2; a first bidirectional threaded rod 4 fixedly connected to the bottom of the knob 3; rotating the knob 3 facilitates the rotation of the first bidirectional threaded rod 4; a worm gear 5 rotatably connects to the middle of the outer ring of the first bidirectional threaded rod 4; rotation of the first bidirectional threaded rod 4 causes the worm gear 5 to rotate synchronously; a second bidirectional threaded rod 6 rotatably connects to the middle of the inner wall of the fixing ring 2; a worm wheel 7 rotatably connects to the middle of the outer ring of the second bidirectional threaded rod 6; rotation of the worm wheel 7 drives the second bidirectional threaded rod 6 to rotate synchronously; the worm wheel 7 and the worm gear 5 are meshed; rotation of the worm gear 5 drives the worm wheel 7 to rotate; and the meshing between the worm gear 5 and the worm wheel 7 is self-locking; both the first bidirectional threaded rod 4 and the second bidirectional threaded rod 6 are threadedly connected to fixing blocks 8, with built-in nut pairs in the fixing blocks 8; and the first bidirectional threaded rod 4 and the second bidirectional threaded rod 6 are threadedly connected to fixing blocks 8. The rotation of 6 causes the fixed block 8 to move inward or outward simultaneously. A clamp 9 is fixedly connected to one side of the fixed block 8, which can clamp the steel pipe. A rubber pad 10 is fixedly connected to the inner wall of the clamp 9. A first motor 11 is fixedly connected to one side of the inner wall of the base 1. A rotating rod 12 is fixedly connected to the output end of the first motor 11. The first motor 11 drives the rotating rod 12 to rotate. A first bevel gear set 13 is fixedly connected to the outer ring of the rotating rod 12. A first lead screw 15 is fixedly connected to the top of the first bevel gear set 13. The driven gear drives the first lead screw 15 to rotate. A slide plate 16 is threadedly connected to the outer ring of the first lead screw 15. The rotation of the first lead screw 15 causes the slide plate 16 to move up and down. A bracket 17 is fixedly connected to the top of the slide plate 16. Support columns 14 are fixedly connected to both sides of the top of the inner wall of the base 1. The inner wall of the support column 14 is slidably connected to the slide plate 16. The support column 14 limits the slide plate 16 to prevent it from rotating. A cleaning component is provided at the front end of the base 1.

[0037] Reference Figure 5 and Figure 6The cleaning assembly includes a second motor 18, which is fixedly connected to one side of the front end of the base 1. A connecting rod 19 is fixedly connected to the output end of the second motor 18, driving the connecting rod 19 to rotate. A second bevel gear set 20 is fixedly connected to the outer ring of the connecting rod 19, driving the drive gear to rotate. A second lead screw 21 is fixedly connected to one side of the second bevel gear set 20, driving the second lead screw 21 to rotate. A slider 28 is threadedly connected to the outer ring of the second lead screw 21, and the bottom of the slider 28 is fixedly connected to... The frame 22 is connected to the slider 28, which moves the frame 22. The outer ring of the frame 22 is fixedly connected to the first scraper 23, and the inner wall of the frame 22 is fixedly connected to the telescopic rod 25. One end of the telescopic rod 25 is fixedly connected to the fixed plate 26, and one end of the fixed plate 26 is fixedly connected to the spring 24. The fixed plate 26 is pressed into the frame 22 by the spring 24. The outer ring of the fixed plate 26 is fixedly connected to the second scraper 27. The first scraper 23 and the second scraper 27 can push the impurities at the bottom of the inner wall of the base 1 into the storage box 33.

[0038] Working principle: Rotating knob 3 drives the first bidirectional threaded rod 4 to rotate. When the first bidirectional threaded rod 4 rotates, the worm gear 5 on it rotates accordingly and meshes with the worm wheel 7, thereby driving the second bidirectional threaded rod 6 to rotate. When the first bidirectional threaded rod 4 and the second bidirectional threaded rod 6 rotate, the fixing block 8 threadedly connected to them moves on the threaded rod, causing the clamps 9 on one side of the fixing block 8 to move closer or further apart, thereby clamping and releasing the steel pipe. The rubber pad 10 on the inner wall of the clamp 9 increases friction, prevents the steel pipe from sliding, and also protects the surface of the steel pipe. The first motor 11 in the base 1 starts, and the output end drives the rotating rod 12 to rotate. The first bevel gear set 13 on the rotating rod 12 rotates accordingly. Through the meshing transmission of the bevel gears, it drives the first lead screw 15 to rotate. When the first lead screw 15 rotates, the sliding plate 16 threadedly connected to it is restrained by the support column 14. The slide plate 16 moves up and down along the screw direction, and the support 17 on the top of the slide plate 16 also moves accordingly. After the cutting is completed, it can prevent the steel pipe from falling off due to insufficient clamping force. During the cutting process, some cutting impurities will fall to the bottom of the inner wall of the base 1. The second motor 18 starts, and the output end drives the connecting rod 19 to rotate. The second bevel gear set 20 on the connecting rod 19 rotates, and the second screw 21 rotates through meshing transmission. When the second screw 21 rotates, the slider 28 threadedly connected to it moves along the screw direction. The frame 22 at the bottom of the slider 28 and the first scraper 23 fixed on the frame 22 move accordingly to clean the bottom of the inner wall of the base 1. At the same time, the telescopic rod 25 and the spring 24 in the frame 22 allow the fixed plate 26 and the second scraper 27 to adapt to different cleaning needs. The second scraper 27 can clean some corners or gaps.

[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A bidirectional guide rail rotary clamping device for cutting steel pipes, comprising a base (1) and two fixing rings (2), characterized in that: A knob (3) is rotatably connected through the top of the fixed ring (2). A first bidirectional threaded rod (4) is fixedly connected to the bottom of the knob (3). A worm gear (5) is rotatably connected through the middle of the outer ring of the first bidirectional threaded rod (4). A second bidirectional threaded rod (6) is rotatably connected through the middle of the inner wall of the fixed ring (2). A worm wheel (7) is rotatably connected through the middle of the outer ring of the second bidirectional threaded rod (6), and the worm wheel (7) is meshed with the worm gear (5). Both the first bidirectional threaded rod (4) and the second bidirectional threaded rod (6) are threadedly connected to a fixing block (8). A clamp (9) is fixedly connected to one side of the fixing block (8). The inner wall of the clamp (9) is fixed. A rubber pad (10) is connected to the base (1). A first motor (11) is fixedly connected to one side of the inner wall of the base (1). A rotating rod (12) is fixedly connected to the output end of the first motor (11). A first bevel gear set (13) is fixedly connected to the outer ring of the rotating rod (12). A first lead screw (15) is fixedly connected to the top of the first bevel gear set (13). A sliding plate (16) is threadedly connected to the outer ring of the first lead screw (15). A bracket (17) is fixedly connected to the top of the sliding plate (16). A support column (14) is fixedly connected to both sides of the top of the inner wall of the base (1). The inner wall of the support column (14) is slidably connected to the sliding plate (16). A cleaning component is provided at the front end of the base (1).

2. The bidirectional guide rail rotary clamping device for steel pipe cutting according to claim 1, characterized in that: The cleaning assembly includes a second motor (18), which is fixedly connected to one side of the front end of the base (1). A connecting rod (19) is fixedly connected to the output end of the second motor (18). A second bevel gear set (20) is fixedly connected to the outer ring of the connecting rod (19). A second lead screw (21) is fixedly connected to one side of the second bevel gear set (20). A slider (28) is threadedly connected to the outer ring of the second lead screw (21).

3. The bidirectional guide rail rotary clamping device for steel pipe cutting according to claim 2, characterized in that: The bottom of the slider (28) is fixedly connected to a frame (22), and the outer ring of the frame (22) is fixedly connected to a first scraper (23).

4. The bidirectional guide rail rotary clamping device for steel pipe cutting according to claim 3, characterized in that: The inner wall of the frame (22) is fixedly connected to a telescopic rod (25), and one end of the telescopic rod (25) is fixedly connected to a fixing plate (26).

5. The bidirectional guide rail rotary clamping device for steel pipe cutting according to claim 4, characterized in that: A spring (24) is fixedly connected to one end of the fixing plate (26), and a second scraper (27) is fixedly connected to the outer ring of the fixing plate (26).

6. The bidirectional guide rail rotary clamping device for steel pipe cutting according to claim 1, characterized in that: The base (1) has movable components (29) at both ends of its top, and a third motor (30) is fixedly connected to one side of the movable components (29).

7. A double-guide rail rotary clamping device for steel pipe cutting according to claim 6, characterized in that: The output end of the third motor (30) is fixedly connected to a rotating shaft (31), and one end of the rotating shaft (31) is fixedly connected to a fixing ring (2).

8. The double-guide rail rotary clamping device for steel pipe cutting according to claim 1, characterized in that: The base (1) has a control panel (32) at the front center and a storage box (33) that is slidably connected through the rear end of the base (1).

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