Multi-station automatic balance material reducing machine

By introducing barrier components and hose protection measures into the multi-station automatic balancing feeder, the problem of debris splashing is solved, the service life of the equipment is extended, and the lead screw is kept clean, resulting in a more efficient production environment and a longer equipment life.

CN224209565UActive Publication Date: 2026-05-08SHENZHEN JINGDACHEN AUTOMATIC SYST CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHENZHEN JINGDACHEN AUTOMATIC SYST CO LTD
Filing Date
2025-06-09
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

Existing multi-station automatic balancing feeders generate debris that scatters everywhere during cutting, resulting in a dirty and messy working environment and affecting the service life of the equipment.

Method used

The system employs barrier components and hose protection measures. The barrier plate prevents debris from splashing, and the hose wraps around the lead screw to prevent debris corrosion. The effective blocking of debris and protection of the lead screw are achieved through the cooperation of the linkage rod and linkage component.

Benefits of technology

It effectively prevents debris from splashing, extends equipment life, keeps the lead screw clean, and improves the service life of both the equipment and the lead screw.

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Abstract

The utility model belongs to the technical field of automatic manufacturing, and discloses a multi-station automatic balance material reducing machine which comprises a material reducing machine shell, a conveying device, a multi-station machine body and a blocking assembly, the conveying device is connected to a material reducing machine body, the multi-station machine body is connected to the material reducing machine shell, and the blocking assembly is connected to the material reducing machine shell. The blocking assembly comprises a connecting ring, a first linkage strip, an elastic piece, a linkage piece, a second linkage strip, a linkage rod and a blocking plate, the connecting ring is connected to the multi-station machine body, and the linkage piece enables the second linkage strip to drive the linkage rod and the blocking plate to move in the vertical direction through cooperation of the first linkage strip and the connecting ring. And the elastic piece is connected to the linkage strip I. When the device is used for cutting a product, the product is blocked through the blocking plate, so that the situation that the normal use of equipment in the material reducing machine shell is influenced due to the fact that chippings generated during cutting of the product are sputtered everywhere is avoided, and the service life of the equipment is prolonged.
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Description

Technical Field

[0001] This utility model belongs to the field of automated manufacturing technology, and in particular relates to a multi-station automatic balancing and reducing machine. Background Technology

[0002] In modern industrial production, the efficiency of parts processing and handling is a key factor affecting production costs and product quality. Traditional material reduction machines usually require manual operation, which is inefficient and prone to errors. In order to improve production efficiency and reduce errors caused by manual operation, automated material reduction machines have emerged in recent years. Multi-station automatic balancing material reduction machines are a typical example of this type of equipment. Through automated control technology, they can process parts from multiple stations simultaneously, significantly improving production efficiency.

[0003] Existing multi-station automatic balancing and reducing machines cut off excess material from the product surface through multiple cutting processes. However, the cutting debris is scattered in all directions, falling onto the worktable or other equipment. This results in a dirty and messy working environment inside the multi-station automatic balancing and reducing machine lifespan.

[0004] In other words, when using a traditional multi-station automatic balancing feeder, the debris generated during internal cutting can affect the normal operation of the device, thereby reducing its service life. Utility Model Content

[0005] This utility model addresses the problem in existing multi-station automatic balancing and reducing machines where internal cutting debris affects normal operation and reduces lifespan. The following technical solution is proposed:

[0006] A multi-station automatic balancing and unloading machine, comprising:

[0007] The casing of the material reducing machine;

[0008] A conveying device, connected to the body of the reducing machine, is used to convey the products to be processed;

[0009] A multi-station machine body is connected to the outer shell of the reducing machine;

[0010] The barrier assembly includes a connecting ring, a first linkage bar, an elastic element, a second linkage bar, a linkage rod, and a barrier plate. The connecting ring is connected to the multi-station machine body. The second linkage bar, through the cooperation of the first linkage bar and the connecting ring, causes the second linkage bar to move the linkage rod and the barrier plate in a vertical direction. The elastic element is connected to the first linkage bar.

[0011] As a preferred embodiment of the above technical solution, the barrier assembly further includes a ring, a connecting rod, a hose, a cutting blade, and a mounting base. The hose is connected to the cutting blade and the mounting base through the ring, the connecting rod is connected to the ring, the cutting blade is provided with a lead screw, and the hose wraps around the lead screw to prevent impurities after cutting from falling onto the surface of the lead screw.

[0012] As a preferred embodiment of the above technical solution, the linkage is provided with a connecting seat, and the linkage rotates inside the housing of the reducing machine under the restriction of the connecting seat.

[0013] As a preferred embodiment of the above technical solution, the linkage rod is provided with two branches, which are located at both ends of the linkage rod. Each branch is provided with a limiting rod, which is located on both sides of the branch. The limiting rod is connected to the housing of the material reducing machine and is used to limit the movement direction of the linkage rod.

[0014] As a preferred embodiment of the above technical solution, two hoses are provided, and the two hoses are respectively connected to both sides of the cutting tool through the ring.

[0015] As a preferred embodiment of the above technical solution, the connecting rod passes through the inside of the ring and the cutting tool.

[0016] The beneficial effects of this utility model are as follows:

[0017] (1) When the device cuts the product, it blocks the product by means of a baffle plate, so as to prevent the chips generated during the cutting process from splashing everywhere and affecting the normal use of the equipment inside the material reducing machine, thereby extending the service life of the device.

[0018] (2) By wrapping the lead screw with a hose, the debris generated during product cutting is prevented from falling onto the surface of the lead screw, thus protecting the lead screw from debris corrosion and contamination, keeping the lead screw clean and in good condition, thereby improving the service life of the lead screw. Attached Figure Description

[0019] Figure 1 The diagram shown is a structural schematic of a multi-station automatic balancing and reducing machine according to Embodiment 1;

[0020] Figure 2 The diagram shown is a schematic representation of the internal structure of the reducing agent housing in Embodiment 1;

[0021] Figure 3 The diagram shown is a structural schematic of the multi-station machine body in Embodiment 1;

[0022] Figure 4 What is shown is Figure 3 A schematic diagram of the structure of region A in the diagram;

[0023] Figure 5 The diagram shown is a structural schematic of the cutting tool in Embodiment 1.

[0024] In the diagram: 1. Material reducing machine housing; 2. Conveying equipment; 3. Multi-station machine body; 4. Connecting ring; 5. Linkage bar one; 6. Elastic component; 7. Linkage component; 8. Linkage bar two; 9. Linkage rod; 10. Baffle plate; 11. Ring; 12. Connecting rod; 13. Hose; 14. Cutting blade; 15. Mounting base; 16. Connecting base; 17. Limiting rod. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments.

[0026] Example 1

[0027] This utility model provides a multi-station automatic balancing and reducing machine, such as Figures 1 to 5 As shown, the assembly includes: a reducing machine housing 1, a conveying device 2, a multi-station machine body 3, and a barrier assembly. The conveying device 2 is a conveyor belt. The multi-station machine body 3 is also equipped with servo motors, cylinder clamping blocks, and electric telescopic rods, etc., controlled by a PLC. The reducing machine housing 1 and the conveying device 2 are connected to the reducing machine body and are used to convey the products to be processed. The multi-station machine body 3 is connected to the reducing machine housing 1. The barrier assembly includes a connecting ring 4, a first linkage bar 5, an elastic element 6, a linkage element 7, a second linkage bar 8, a linkage rod 9, and a barrier plate 10. The first linkage bar 5 and the second linkage bar 8 are racks. Both the first linkage bar 5 and the second linkage bar 8 have baffles at their bottoms. The first linkage bar 5 is connected to the elastic element 6 through the baffles. The elastic element 6 is a spring. The other end of the elastic element 6 is fixedly connected to the inside of the reducing machine housing 1. The linkage element 7 is a gear. The surface of the linkage element 7 is... The linkage rod 9 is composed of two L-shaped components and meshes with the first linkage bar 5 and the second linkage bar 8. The baffle plate 10 is made of cloth. The connecting ring 4 is connected to the multi-station machine body 3. The linkage component 7, through the cooperation of the first linkage bar 5 and the connecting ring 4, causes the second linkage bar 8 to drive the linkage rod 9 and the baffle plate 10 to move vertically. The elastic component 6 is connected to the first linkage bar 5. The linkage component 7 is provided with a connecting seat 16. There are two connecting seats 16, which are located on both sides of the linkage component 7. The linkage component 7 rotates inside the material reducing machine housing 1 under the restriction of the connecting seats 16. The linkage rod 9 is provided with two branches, which are located at both ends of the linkage rod 9. Each branch is provided with a limiting rod 17, which is located on both sides of the two branches. The limiting rod 17 is connected to the material reducing machine housing 1 and is used to limit the movement direction of the linkage rod 9.

[0028] When the device cuts the product, it uses a baffle plate 10 to block the chips generated during cutting, thus preventing the chips from splashing everywhere and directly contacting the worktable, which would affect the normal operation of the equipment inside the material reducing machine housing 1, thereby extending the service life of the equipment.

[0029] In operation, the operator first places a single product on the surface of the conveyor 2, then starts the conveyor 2 to transport the product into the casing 1 of the reducing machine. At this time, the multi-station machine body 3 moves downward, and the multi-station machine body 3 drives the first linkage bar 5 to squeeze the elastic element 6, and drives the linkage 7 to rotate. During the rotation of the linkage 7, the second linkage bar 8 limits the linkage 7, causing the second linkage bar 8 to move upward when the linkage 7 rotates. The second linkage bar 8 drives the linkage rod 9 to move upward, and when the linkage rod 9 moves upward, it pulls the baffle plate 10 to extend, so that the baffle plate 10 blocks the processing table of the single product. At this time, the cylinder clamping block of the multi-station machine body 3 after moving downward clamps the product on the surface of the conveyor 2, and then places the clamped product on the surface of the product processing table for cutting. The chips and impurities generated during cutting are blocked by the baffle plate 10, which avoids the problem of chips being scattered everywhere during cutting, and thus prevents chips from directly contacting the worktable and affecting the normal use of the equipment inside the casing 1 of the reducing machine, thereby extending the service life of the equipment.

[0030] Specifically, a conveying device 2 is fixedly installed on one side of the reducing machine housing 1. One side of the conveying device 2 is located outside the reducing machine housing 1, and the other side is located inside the reducing machine housing 1. A multi-station machine body 3 is installed inside the reducing machine housing 1. A connecting ring 4 is fixedly connected to the top of the outer surface of the multi-station machine body 3. A linkage bar 5 is provided at the bottom of the connecting ring 4. The bottom of the linkage bar 5 is connected to the inside of the reducing machine housing 1 through an elastic element 6. A linkage element 7 is engaged with the surface of the linkage bar 5, and a linkage bar 8 is engaged with the surface of the linkage element 7. The bottom ends of both the linkage bar 5 and the linkage bar 8 are... A baffle is fixedly connected, and connecting seats 16 are slidably connected to both sides of the baffle. The connecting seats 16 are fixedly connected to the inside of the reducing material housing 1. The linkage 7 is rotatably connected to the inside of the connecting seat 16. A linkage rod 9 is fixedly connected to the top of one side of the linkage bar 8. A baffle plate 10 is snapped to the bottom of the linkage rod 9. The bottom of the baffle plate 10 is snapped to the inside of the reducing material housing 1. Two branches are fixedly connected to the edge of the surface of the linkage rod 9. Limiting rods 17 are slidably connected to the edge of the side surface of the two branches. The limiting rods 17 are fixedly connected to the inside of the reducing material housing 1.

[0031] Existing multi-station automatic balancing and reducing machines also include a product processing table and a lifting device. In use, when a single product is located above the product processing table, the lifting device drives the multi-station machine body 3 to descend and place the product inside the product processing table. Then, the lifting device rises to the position above the product processing table. After the product processing table finishes processing a single product, the above steps are repeated to remove the processed product. The above are all existing technologies in this field and will not be elaborated further here.

[0032] To prevent debris from falling onto the lead screw surface as described in the above example, the following solution is proposed: Figure 3 and Figure 5 As shown, the barrier assembly also includes a ring 11, a connecting rod 12, a hose 13, a cutting blade 14, and a mounting base 15. Multiple connecting rods 12 are arranged in a circular array around the ring 11. The hose 13 is connected to the cutting blade 14 and the mounting base 15 via the ring 11. The connecting rod 12 is connected to the ring 11. The cutting blade 14 is equipped with a lead screw, with drive motors at both ends. The lead screw is engaged with the output end of one drive motor, and the output end of the other drive motor is engaged with the ring 11. The hose 13 encloses the lead screw to prevent impurities from falling onto its surface after cutting. Two hoses 13 are provided, each connected to both sides of the cutting blade 14 via the ring 11. The connecting rod 12 passes through the ring 11 and the interior of the cutting blade 14.

[0033] By encasing the lead screw in the hose 13, debris generated during product cutting is prevented from falling onto the lead screw surface, thus protecting the lead screw from debris corrosion and contamination, keeping the lead screw clean and in good condition, and thereby improving the lead screw's service life.

[0034] In use, one drive motor drives the lead screw to rotate, causing the cutting blade 14 to rotate on its surface. At this time, the cutting blade 14 is restricted by the ring 11 and the connecting rod 12, so that the rotation of the lead screw causes the cutting blade 14 to move on its surface. The cutting blade 14 drives the rings 11 on both sides to move synchronously. When the rings 11 on both sides move, they cause the hose 13 on one side to stretch and the hose 13 on the other side to contract. The stretched and contracted hoses 13 protect the lead screw and prevent impurities from falling onto the surface of the lead screw during cutting. The other drive motor drives the ring 11 to rotate to adjust the cutting angle of the cutting blade 14. The hose 13 wraps around the lead screw, preventing the chips generated during cutting from falling onto the surface of the lead screw. This protects the lead screw from chip corrosion and contamination, keeps the lead screw clean and in good condition, and thus improves the service life of the lead screw.

[0035] Specifically, the outer casing 1 of the material reducing machine has two mounting seats 15 fixedly connected inside. The same lead screw is rotatably connected inside both mounting seats 15. A ring 11 is rotatably connected to one end face of each of the two mounting seats 15. A cutting blade 14 is threadedly connected to the surface of the lead screw. A ring 11 is fixedly connected to both sides of the cutting blade 14. Multiple connecting rods 12 are fixedly connected inside the ring 11. The connecting rods 12 are distributed in an equidistant array around the ring 11, and each connecting rod 12 passes through four rings 11. A flexible hose 13 is fixedly connected between the ring 11 on the surface of the mounting seat 15 and the ring 11 on the surface of the cutting blade 14. The flexible hose 13 wraps around the lead screw.

[0036] Working principle: When using this device, the operator first places a single product on the surface of the conveyor 2, and then starts the conveyor 2 to transport the product to the inside of the reducing machine housing 1. At this time, the multi-station machine body 3 moves down, and the multi-station machine body 3 drives the first linkage bar 5 to squeeze the elastic element 6. The first linkage bar 5 drives the linkage element 7 to rotate. During the rotation of the linkage element 7, the second linkage bar 8 moves up, and the second linkage bar 8 drives the linkage rod 9 to move up. When the linkage rod 9 moves up, it pulls the baffle plate 10 to extend, so that the baffle plate 10 blocks the processing table of the single product. At this time, the cylinder clamping block of the multi-station machine body 3 after moving down clamps the product on the surface of the conveyor 2. Then, the clamped product is placed on the surface of the product processing table for cutting. The chips and impurities generated during cutting are blocked by the baffle plate 10, which avoids the problem of chips generated during product cutting splashing everywhere, and thus prevents chips from directly contacting the worktable surface and affecting the normal use of the equipment inside the reducing machine housing 1, thereby extending the service life of the equipment.

[0037] One drive motor drives the lead screw to rotate, causing the cutting blade 14 to rotate on its surface. At this time, the cutting blade 14 is restricted by the ring 11 and the connecting rod 12, so that the rotation of the lead screw causes the cutting blade 14 to move on its surface. The cutting blade 14 drives the rings 11 on both sides to move synchronously. When the rings 11 on both sides move, they cause the hose 13 on one side to stretch and the hose 13 on the other side to contract. The stretched and contracted hoses 13 protect the lead screw and prevent impurities from falling onto the surface of the lead screw during cutting. The other drive motor drives the ring 11 to rotate to adjust the cutting angle of the cutting blade 14. The hose 13 wraps the lead screw inside, preventing the chips generated during product cutting from falling onto the surface of the lead screw. This protects the lead screw from chip corrosion and contamination, keeps the lead screw clean and in good condition, and thus improves the service life of the lead screw.

[0038] The above embodiments are only used to illustrate the technical solution of this utility model, and are not intended to limit it.

Claims

1. A multi-station automatic balancing and reducing machine, characterized in that, include: The casing of the material reducing machine (1); A conveying device (2) is connected to the housing (1) of the material reducing machine and is used to convey the products to be processed; The multi-station machine body (3) is connected to the outer shell (1) of the material reducing machine; The barrier assembly includes a connecting ring (4), a first linkage bar (5), an elastic element (6), a linkage element (7), a second linkage bar (8), a linkage rod (9), and a barrier plate (10). The connecting ring (4) is connected to the multi-station machine body (3). The linkage element (7), through the cooperation of the first linkage bar (5) and the connecting ring (4), causes the second linkage bar (8) to drive the linkage rod (9) and the barrier plate (10) to move vertically. The elastic element (6) is connected to the first linkage bar (5).

2. The multi-station automatic balancing and reducing machine according to claim 1, characterized in that, The barrier assembly also includes a ring (11), a connecting rod (12), a hose (13), a cutting blade (14), and a mounting base (15). The hose (13) is connected to the cutting blade (14) and the mounting base (15) through the ring (11). The connecting rod (12) is connected to the ring (11). The cutting blade (14) is provided with a lead screw. The hose (13) wraps around the lead screw to prevent impurities after cutting from falling onto the surface of the lead screw.

3. The multi-station automatic balancing and reducing machine according to claim 1, characterized in that, The linkage (7) is provided with a connecting seat (16), and the linkage (7) rotates inside the housing (1) of the material reducing machine under the restriction of the connecting seat (16).

4. The multi-station automatic balancing and unloading machine according to claim 1, characterized in that, The linkage rod (9) has two branches, which are located at both ends of the linkage rod (9). Each branch has a limiting rod (17), which is located on both sides of the two branches. The limiting rod (17) is connected to the housing (1) of the material reducing machine and is used to limit the movement direction of the linkage rod (9).

5. A multi-station automatic balancing and reducing machine according to claim 2, characterized in that, Two hoses (13) are provided, and the two hoses (13) are respectively connected to both sides of the cutting blade (14) through the ring (11).

6. A multi-station automatic balancing and unloading machine according to claim 2, characterized in that, The connecting rod (12) passes through the inside of the ring (11) and the cutting tool (14).