Pipeline inner wall rust removal device

Abstract

The utility model relates to the field of machining equipment, in particular to a pipeline inner wall rust removal device which comprises a rust removal device body, the rust removal device body comprises a supporting base, a power rod is arranged on the supporting base, a rust removal ring is arranged at one end of the power rod, the power rod is connected with a power mechanism, and the pipeline inner wall rust removal device further comprises a pipeline rotating device. The pipeline rotating device comprises a weighting base, a rotating shaft is arranged on the weighting base in a penetrating mode, a supporting cylinder is arranged on the rotating shaft in a sleeving mode, the rotating shaft is connected with a power driving device, a pipeline clamping assembly is arranged in the supporting cylinder, one end of a pipeline is firmly clamped by the pipeline clamping assembly, and the other end of the pipeline is clamped by the pipeline clamping assembly. The other side opposite to the pipeline clamping assembly is provided with the rust removal device, and the power mechanism drives the power rod to reciprocate in the pipeline. According to the pipeline inner wall rust removal device, rust on the inner wall of a pipeline can be rapidly cleaned under the synergistic effect of the pipeline rotating device and the rust removal device.

Description

Technical Field

[0001] This utility model relates to the field of machining equipment, and in particular to a rust removal device for the inner wall of a pipe. Background Technology

[0002] Given the environmental factors, particularly the effects of oxides, that affect steel pipes during storage, corrosion is a common occurrence. Typically, this corrosion falls under the category of chemical corrosion, a relatively slow process. However, over time, corrosion forms a thin, porous layer of brown rust on the pipe surface. Under the combined influence of air and moisture, this rust gradually leads to perforation on the pipe surface. Therefore, thorough rust removal before the steel pipes are put into use is crucial to prevent further corrosion. During machining, especially just before use, it is essential to ensure that the rust on the inner wall of the pipe is completely removed. Currently, most traditional rust removal methods rely on the reciprocating motion of a rust brush to remove rust from the pipe's inner wall. However, this method is relatively inefficient and may leave some areas uncleaned, failing to meet the efficiency and quality requirements of modern industrial production. Utility Model Content

[0003] In view of the above-mentioned shortcomings of current rust removal devices, this utility model provides a pipe inner wall rust removal device, which can quickly clean the rust on the inner wall of the pipe under the synergistic action of the pipe rotation device and the rust removal device, thereby improving production efficiency and ensuring the cleanliness of the inner wall of the pipe.

[0004] To achieve the above objectives, the embodiments of this utility model adopt the following technical solutions:

[0005] A pipe inner wall rust removal device includes a rust removal device, which includes a support base, a power rod mounted on the support base, a rust removal ring at one end of the power rod, and a power mechanism connected to the power rod. It also includes a pipe rotating device, which includes a weighted base, a rotating shaft passing through the weighted base, a support cylinder sleeved on the rotating shaft, and a power drive device connected to the rotating shaft. A pipe clamping assembly is disposed inside the support cylinder, firmly clamping one end of the pipe by the pipe clamping assembly. The rust removal device is disposed on the opposite side of the pipe clamping assembly. The power mechanism drives the power rod to reciprocate within the pipe.

[0006] According to one aspect of the present invention, it further includes a pipe support assembly disposed at the other end of the pipe, the pipe support assembly including a pipe support base on which a plurality of rollers are disposed.

[0007] According to one aspect of the present invention, the pipe clamping assembly includes an outer clamping arm, which is movably connected to the support cylinder, and an inner clamping arm is elastically connected to the outer wall of the rotating shaft. The outer clamping arm and the inner clamping arm are respectively clamped on the outer wall and the inner wall of the pipe.

[0008] According to one aspect of the present invention, an external adjusting screw is provided on the outer clamping arm, the external adjusting screw passes through the support cylinder, and an elastic element is connected to the inner clamping arm, the elastic element being connected to the rotating shaft.

[0009] According to one aspect of the present invention, an outer protective pad is provided on the outer clamping arm, and an inner protective pad is provided on the inner clamping arm.

[0010] According to one aspect of the present invention, the power mechanism includes a rust-removing motor, a gear, and a driving worm gear. The output end of the rust-removing motor is connected to the driving worm gear, the driving worm gear is meshed with the gear, and the gear is meshed with the power rod.

[0011] According to one aspect of the present invention, the power drive device includes a pipe rotation motor and a transmission component. The pipe rotation motor is disposed on one side of the weighted base, and the pipe rotation motor is connected to the rotating shaft through the transmission component.

[0012] According to one aspect of this utility model, a stop is provided at the other end of the power rod.

[0013] According to one aspect of the present invention, a rust collection device is also included, the rust collection device comprising a vacuum pump and a collection pipe, the vacuum pump being connected to the collection pipe, the collection pipe passing through the inside of the rotating shaft and extending into the pipeline.

[0014] According to one aspect of this utility model, a through hole is provided inside the rotating shaft, and the collecting tube is disposed inside the through hole.

[0015] The advantages of this utility model are as follows: The pipe rotation device and rust removal device enable the pipe to rotate, while the rust removal ring reciprocates within the pipe. The combined effect of rotation and reciprocating motion quickly cleans the inside of the pipe. The pipe can be installed and secured according to its diameter by rotating the adjusting screw. The outer wall of the pipe abuts against the outer clamping arm, and the elastic element ensures close contact between the inner wall of the pipe and the inner clamping arm, resulting in a more uniform contact area and higher stability during rotation. Inner and outer protective pads on the inner and outer clamping arms prevent damage to the inner and outer walls of the pipe. A threaded sleeve on the rust removal ring, with an external thread at one end of the power rod, allows for easy assembly and disassembly of the rust removal ring for repeated use. This design is easy to manufacture, low in cost, and convenient to use. A collection pipe inserted into the through hole and extending into the pipe allows for timely collection of rust debris during rust removal operations. This utility model's pipe inner wall rust removal device can quickly clean rust from the inner wall of pipes, enabling repeated use, improving production efficiency, ensuring the cleanliness of the inner wall of pipes, and timely cleaning of rust debris inside the pipes. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a first-view perspective three-dimensional structural diagram of a pipe inner wall rust removal device according to the present invention;

[0018] Figure 2 This is a schematic diagram of the pipe rotation device and pipe support assembly of a pipe inner wall rust removal device according to the present invention;

[0019] Figure 3 This is a cross-sectional schematic diagram of a pipe inner wall rust removal device according to the present invention;

[0020] Figure 4 This is a two-dimensional structural diagram of a pipe inner wall rust removal device according to the present invention.

[0021] The names corresponding to the serial numbers in the diagram are as follows:

[0022] 1. Pipe rotation device; 11. Weighted base; 12. Support cylinder; 13. Pipe clamping assembly; 131. Outer clamping arm; 132. Outer protective pad; 133. Outer adjusting screw; 134. Inner clamping arm; 135. Elastic element; 136. Inner protective pad; 14. Pipe rotation motor; 16. Transmission component; 15. Rotating shaft; 151. Through hole; 2. Rust removal device; 21. Support base; 22. Driving worm gear; 23. Gear; 24. Rust removal motor; 25. Power rod; 26. Rust removal ring; 261. Threaded sleeve; 262. Connecting rod; 263. Wire brush; 27. Stop block; 3. Pipe support assembly; 31. Pipe support seat; 32. Roller; 4. Rust collection device; 41. Vacuum pump; 42. Collection pipe; 5. Pipe. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are used only for the convenience of describing this application and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] It should be noted that if an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. If an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. If so, the terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used in this application are for illustrative purposes only and do not represent the only possible implementation.

[0026] Example 1

[0027] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a pipe inner wall rust removal device includes a pipe rotating device 1 and a rust removal device 2. The pipe rotating device 1 includes a weighted base 11, on which a rotating shaft 15 passes. A support cylinder 12 is sleeved on the rotating shaft 15. The rotating shaft 15 is connected to a power drive device. A pipe clamping assembly 13 is arranged inside the support cylinder 12. One end of a pipe 5 is clamped by the pipe clamping assembly 13. The rust removal device 2 is arranged on the opposite side of the pipe clamping assembly 13. The rust removal device 2 includes a support base 21, on which a power rod 25 is arranged. A rust removal ring 26 is arranged at one end of the power rod 25. The power rod 25 is connected to a power mechanism. The power drive device drives the rotating shaft 15 to rotate, thereby driving the pipe 5 clamped by the pipe clamping assembly 13 to rotate. The power mechanism drives the rust removal ring 26 to reciprocate on the pipe 5. Under the friction of the steel wire brush of the rust removal ring 26, the inner wall of the pipe 5 can be effectively rusted, improving the rust removal efficiency.

[0028] In this embodiment, the rust-removing ring 26 can also be made of steel bars welded into a circle and directly connected to the power rod 25, with a wire brush on the outer ring of the steel bars; the rust-removing ring 26 can also include a threaded sleeve 261, with an external thread at one end of the power rod 25 and a stop block 27 at the other end, and a spiral line in the middle of the power rod 25 for easy engagement with the gear 23. The threaded sleeve 261 is threadedly connected to the power rod 25, and a connecting rod 262 is fixedly connected to the outer circumference of the threaded sleeve 261. A connecting ring is connected to the outside of the connecting rod, and a wire brush 263 is wrapped around the connecting ring. By setting the threaded sleeve 261, it is convenient to replace the brush of different sizes according to the pipe 5 of different sizes. Under the friction of the wire brush, the inner wall of the pipe 5 can be effectively derusted, improving the rust removal efficiency.

[0029] In this embodiment, a pipe support assembly 3 is also included. The pipe support assembly 3 is disposed at the other end of the pipe 5. The pipe support assembly 3 includes a pipe support base 31, on which a plurality of rollers 32 are disposed. The rollers 32 abut against the pipe 5, thereby fixing the pipe 5 in a relative position together with the pipe support assembly 3. Simultaneously, when the pipe 5 needs to rotate, the rollers 32 can rotate under the drive of an external force, thereby causing the pipe to rotate. Preferably, the top of the pipe support base 31 is V-shaped, and the rollers 32 are disposed on both sides of the V-shape.

[0030] In this embodiment, the pipe clamping assembly 13 includes an outer clamping arm 131, which is movably connected to the support cylinder 12. An inner clamping arm 134 is elastically connected to the outer wall of the rotating shaft 15. The outer clamping arm 131 and the inner clamping arm 134 are respectively clamped on the outer and inner walls of the pipe 5. Preferably, four outer clamping arms 131 and four inner clamping arms 134 are provided. The inner and outer clamping arms are arranged opposite to each other on the inner and outer walls of the pipe 5, and the pipe 5 is tightly clamped by the inner clamping arms 134.

[0031] In this embodiment, an external adjusting screw 133 is provided on the outer clamping arm 131, and the external adjusting screw 133 passes through the support cylinder 12. An elastic element 135 is connected to the inner clamping arm 134, and the elastic element 135 is connected to the rotating shaft 15. The elastic element 135 can be a helical compression spring, a disc spring, or other elastic element. An outer protective pad 132 is provided on the outer clamping arm 131, and the outer protective pad 132 is located on the outer wall side of the pipe 5. An inner protective pad 136 is provided on the inner clamping arm 134, and the inner protective pad 136 is located on the inner wall side of the pipe 5. The material of the inner and outer protective pads is not limited and can be silicone, rubber, or other materials, which can protect the inner and outer walls of the pipe 5 from damage while increasing the friction between the inner and outer clamping arms and the pipe 5. Adjusting the outer adjusting screw 133 can adjust the outer circumferential size of the outer clamping arm 131 so as to firmly clamp or remove the pipe 5. At the same time, the inner clamping arm 134 can cooperate with the outer clamping arm 131 to firmly clamp the pipe 5.

[0032] In this embodiment, the power mechanism includes a rust-removing motor 24, a gear 23, and a driving worm gear 22. The rust-removing motor 24 is mounted on one side of the support base 21, and its output end is connected to the driving worm gear 22. The driving worm gear 22 passes through the support base 21 and meshes with the gear 23. The gear 23 is installed inside the support base 21 and meshes with the power rod 25. The rust-removing motor 24 drives the driving worm gear 22 to rotate, thereby driving the meshed gear 23 to rotate, which in turn drives the power rod 25 to extend and retract within the pipe.

[0033] In this embodiment, the power drive device includes a pipe rotary motor 14 and a transmission component 16. The pipe rotary motor 14 is disposed at any position on one side of the weighted base 11. The pipe rotary motor 14 is connected to the rotating shaft 15 through the transmission component 16. The transmission component 16 is not limited and can be a belt, chain, or other transmission component. A stop 27 is provided at the other end of the power rod 25, which can limit the extension and retraction position of the power rod 25.

[0034] The beneficial effects of this embodiment are as follows: By setting up the pipe rotating device 1 and the rust removal device 2, the pipe rotating device 1 enables the pipe 5 to rotate, and the rust removal ring 26 reciprocates on the inner wall of the pipe. Under the synergistic effect of rotation and reciprocating motion, the interior of the pipe can be quickly cleaned. The pipe 5 can be installed and tightened according to its diameter by rotating the adjusting screw. The outer wall of the pipe 5 contacts the outer clamping arm 131, and the elastic element 135 ensures close contact between the inner wall of the pipe and the inner clamping arm 134, resulting in a more uniform contact area and higher stability during rotation. The inner and outer clamping arms are equipped with inner and outer protective pads to prevent damage to the inner and outer walls of the pipe. The rust removal ring 26 is equipped with a threaded sleeve 261, and one end of the power rod 25 has an external thread. The threaded sleeve is threaded onto the outer surface of the power rod 25, allowing for easy disassembly and reassembly of the rust removal ring 26 for repeated use. This design is easy to manufacture, low in cost, and convenient to use.

[0035] Example 2

[0036] The difference between this embodiment and Embodiment 1 is that it also includes a rust collection device 4. The rust collection device 4 includes a vacuum pump 41 and a collection pipe 42. The vacuum pump 41 can be set on one side of the pipe rotating device 1 or on the weighted base 11. The vacuum pump 41 is connected to the collection pipe 42. A through hole 151 is provided in the rotating shaft 15. The collection pipe 42 passes through the through hole 151 and extends into the pipe 5.

[0037] The working principle or operation process in this implementation is as follows: During use, the pipe 5 is placed inside the support cylinder 12. The inner clamping arm 134 works in conjunction with the pipe support assembly 3 to ensure the pipe 5 remains horizontal. By adjusting the outer adjusting screw 133, the outer clamping arm 131 is ensured to firmly fix the pipe 5. Next, the pipe rotation motor 14 is started, driving the rotating shaft 15 to rotate. The rotation of the rotating shaft 15 causes the support cylinder 12 and the pipe clamping assembly 13 to rotate synchronously, thus achieving synchronous rotation of the pipe 5, which is firmly clamped by the pipe clamping assembly 13. Simultaneously, the rust removal motor 24 is started, causing the active worm gear 22 to rotate, thereby driving the power rod 25 to perform reciprocating motion inside the pipe 5. Under the combined action of rotation and reciprocating motion, the rust inside the pipe 5 is quickly removed. At the same time, the vacuum pump 41 is started, immediately sucking up the rust debris cleaned from the inner wall of the pipe.

[0038] The beneficial effect of this embodiment is that, by passing the collection pipe 42 through the through hole 151 and extending into the pipe 5, rust debris can be collected in a timely manner during rust removal operations.

[0039] The advantages of this utility model are as follows: The pipe rotation device and rust removal device enable the pipe to rotate, while the rust removal ring reciprocates within the pipe. The combined effect of rotation and reciprocating motion quickly cleans the inside of the pipe. The pipe can be installed and secured according to its diameter by rotating the adjusting screw. The outer wall of the pipe abuts against the outer clamping arm, and the elastic element ensures close contact between the inner wall of the pipe and the inner clamping arm, resulting in a more uniform contact area and higher stability during rotation. Inner and outer protective pads on the inner and outer clamping arms prevent damage to the inner and outer walls of the pipe. A threaded sleeve on the rust removal ring, with an external thread at one end of the power rod, allows for easy assembly and disassembly of the rust removal ring for repeated use. This design is easy to manufacture, low in cost, and convenient to use. A collection pipe inserted into the through hole and extending into the pipe allows for timely collection of rust debris during rust removal operations. This utility model's pipe internal rust removal device can quickly clean rust from the inner wall of pipes, enabling repeated use, improving production efficiency, ensuring the cleanliness of the inner wall of pipes, and timely cleaning of rust debris inside the pipes.

[0040] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. A pipe inner wall rust removal device, comprising a rust removal device (2), wherein the rust removal device (2) includes a support base (21), a power rod (25) is provided on the support base (21), a rust removal ring (26) is provided at one end of the power rod (25), and the power rod (25) is connected to a power mechanism, characterized in that, It also includes a pipe rotating device (1), which includes a weighted base (11), a rotating shaft (15) passing through the weighted base (11), a support cylinder (12) sleeved on the rotating shaft (15), the rotating shaft (15) being connected to a power drive device, a pipe clamping assembly (13) being provided inside the support cylinder (12), one end of the pipe (5) being firmly clamped by the pipe clamping assembly (13), the rust removal device (2) being provided on the opposite side of the pipe clamping assembly (13), and the power mechanism driving the power rod (25) to reciprocate on the pipe (5).

2. The pipe inner wall rust removal device according to claim 1, characterized in that, It also includes a pipe support assembly (3), which is disposed at the other end of the pipe (5). The pipe support assembly (3) includes a pipe support seat (31), on which a plurality of rollers (32) are disposed.

3. The pipe inner wall rust removal device according to claim 1, characterized in that, The pipe clamping assembly (13) includes an outer clamping arm (131) which is movably connected to the support cylinder (12). An inner clamping arm (134) is elastically connected to the outer wall of the rotating shaft (15). The outer clamping arm (131) and the inner clamping arm (134) are respectively clamped on the outer wall and inner wall of the pipe (5).

4. The pipe inner wall rust removal device according to claim 3, characterized in that, An external adjusting screw (133) is provided on the outer clamping arm (131), and the external adjusting screw (133) passes through the support cylinder (12). An elastic element (135) is connected to the inner clamping arm (134), and the elastic element (135) is connected to the rotating shaft (15).

5. The pipe inner wall rust removal device according to claim 4, characterized in that, The outer clamping arm (131) is provided with an outer protective pad (132), and the inner clamping arm (134) is provided with an inner protective pad (136).

6. The pipe inner wall rust removal device according to claim 1, characterized in that, The power mechanism includes a rust removal motor (24), a gear (23) and a drive worm (22). The output end of the rust removal motor (24) is connected to the drive worm (22). The drive worm (22) is meshed with the gear (23). The gear (23) is meshed with the power rod (25).

7. The pipe inner wall rust removal device according to claim 1, characterized in that, The power drive device includes a pipe rotary motor (14) and a transmission component (16). The pipe rotary motor (14) is located on one side of the weighted base (11), and the pipe rotary motor (14) is connected to the rotating shaft (15) through the transmission component (16).

8. The pipe inner wall rust removal device according to claim 1, characterized in that, A stop (27) is provided at the other end of the power rod (25).

9. The pipe inner wall rust removal device according to any one of claims 1 to 8, characterized in that, It also includes a rust collection device (4), which includes a vacuum pump (41) and a collection pipe (42). The vacuum pump (41) is connected to the collection pipe (42), which passes through the inside of the rotating shaft (15) and extends into the pipe (5).

10. The pipe inner wall rust removal device according to claim 9, characterized in that, The rotating shaft (15) is provided with a through hole (151), and the collecting tube (42) is disposed in the through hole (151).

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