Insulation sheet blanking device for battery production

By designing an insulating sheet punching device that uses a first and second clamp to hold the upper and lower templates, the problem of cumbersome mold replacement was solved, thus simplifying mold replacement and improving work efficiency.

CN224210049UActive Publication Date: 2026-05-08SUZHOU BEILICHANG PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202520904588.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-09
Publication Date
2026-05-08
Estimated Expiration
2035-05-09

AI Technical Summary

Technical Problem

The existing die-cutting equipment for insulating sheets has a cumbersome mold-changing operation, resulting in low work efficiency.

Method used

An insulating sheet punching device was designed, which includes an unwinding mechanism, a winding mechanism, a box, a frame, a guide roller group, a punching mechanism, and a die. The upper and lower templates are clamped by a first clamp and a second clamp, respectively, and the die can be changed through simple operation.

Benefits of technology

It simplifies the mold changing process, reduces time consumption, and improves work efficiency, making it particularly suitable for occasions where different types of insulating sheets need to be changed frequently.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an insulation sheet blanking device for battery production, which comprises an unwinding mechanism, a winding mechanism, a box body, a frame body, a guide roller group, a blanking mechanism and a die, the unwinding mechanism and the winding mechanism are respectively arranged at two ends of the box body, the middle part of the box body is connected with the frame body, and the blanking mechanism is arranged in the frame body; the die comprises an upper die plate and a lower die plate. The box body is connected with a first clamp, and a lower template is clamped in the first clamp; the blanking mechanism is provided with a pressing plate, a second clamp is connected to the pressing plate, an upper die plate is clamped in the second clamp, and the upper die plate and the lower die plate are oppositely arranged. When the die needs to be replaced, the first clamp and the second clamp are opened, the upper die plate and the lower die plate are taken out and replaced with new upper die plates and new lower die plates, and replacement can be completed. The operation is simple and easy, the consumed time is less, and the working efficiency is improved. The die is especially suitable for the situation that insulating sheets of different models need to be replaced and punched frequently.
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Description

Technical Field

[0001] This utility model relates to a punching device for insulating sheets used in battery production, belonging to the field of punching technology. Background Technology

[0002] Insulating sheets are insulating materials that can be processed and shaped using die-cutting equipment and used in electronic and electrical products to provide insulation. Common insulating sheets include plastic films (PC / PET / PP / PVC) and insulating papers. Among them, PC insulating sheets are a widely used insulating material. Due to the large number of insulating sheet models, the die-cutting molds need to be changed frequently. Existing insulating sheet die-cutting equipment has shortcomings; changing the molds is cumbersome and time-consuming, resulting in low work efficiency. Utility Model Content

[0003] To overcome the above-mentioned shortcomings, the purpose of this utility model is to provide an insulating sheet punching device for battery production.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: an insulating sheet punching device for battery production, comprising an unwinding mechanism, a winding mechanism, a box, a frame, a guide roller group, a punching mechanism, and a die. The unwinding mechanism and the winding mechanism are respectively located at both ends of the box. The frame is connected to the middle of the box, and the punching mechanism is located in the frame. The die includes an upper die and a lower die. A first clamp is connected to the box, and the lower die is clamped in the first clamp. The punching mechanism has a pressure plate, and a second clamp is connected to the pressure plate, and the upper die is clamped in the second clamp. The upper die and the lower die are arranged opposite to each other.

[0005] The present invention is further configured as follows: the first clamp includes a clamp body, a fixed plate, a movable plate, a first rotating seat, a second rotating seat, a lead screw, and a crank handle. The clamp body is provided with a groove. The first rotating seat and the second rotating seat are respectively disposed at both ends of the groove. The two ends of the lead screw are rotatably connected to the first rotating seat and the second rotating seat. The movable plate is screwed to the middle of the lead screw, and the crank handle is connected to one end of the lead screw. The fixed plate is connected to one end of the clamp body, and the part of the movable plate extending out of the groove is flush with the fixed plate. The two ends of the lower template are clamped by the movable plate and the fixed plate.

[0006] The present invention is further configured such that the first clamp and the second clamp have the same structure and are arranged symmetrically in the upper and lower parts.

[0007] The present invention is further configured such that: the blanking mechanism includes a motor, a coupling, a pair of brackets, a worm gear, a worm, several guide rods, a pressure rod, a receiving plate, several springs, a rotating shaft, an eccentric wheel and a bearing; the guide rods are fixedly connected to the pressure plate; several through holes are provided on the frame; the guide rods are slidably connected to the through holes; the springs are sleeved on the guide rods; and the two ends of the springs are fixedly connected to the frame and the pressure plate respectively.

[0008] A motor and a pair of brackets are connected to the frame. The two ends of the worm gear are rotatably connected to the brackets. The output shaft of the motor is connected to the worm gear through a coupling. The top of the frame is provided with an opening, in which a worm wheel is installed. The worm wheel meshes with the worm gear. A rotating shaft is connected to the center of the worm wheel. The end of the rotating shaft is connected to the side of the opening. An eccentric wheel is fixedly connected to the rotating shaft. The eccentric wheel is fixedly connected to the inner ring of the bearing. A pressure rod is fixedly connected to the middle of the pressure plate. The top of the pressure rod is connected to a receiving plate, which abuts against the lower part of the outer ring of the bearing.

[0009] Compared with existing technologies, the advantages of this invention are as follows: By setting a first clamp and a second clamp, with the lower mold plate held in the first clamp and the upper mold plate held in the second clamp, when it is necessary to change the mold, the first and second clamps can be opened, the upper and lower mold plates can be removed, and new upper and lower mold plates can be replaced, thus completing the replacement. The operation is simple and easy, takes little time, and improves work efficiency. It is especially suitable for situations where it is necessary to frequently change the blanking of different types of insulating sheets. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the structure of a battery production insulating sheet punching device according to a preferred embodiment of the present invention;

[0011] Figure 2 This is a schematic diagram of the punching mechanism;

[0012] Figure 3 This is a schematic diagram of the structure of the first fixture;

[0013] Figure 4 This is a structural diagram of the frame and the box.

[0014] In the diagram: 1. Housing; 2. Unwinding mechanism; 3. Rewinding mechanism; 4. Guide roller assembly; 5. First clamp; 6. Second clamp; 7. Pressure plate; 8. Motor; 9. Coupling; 10. Bracket; 11. Worm gear; 12. Worm; 13. Guide rod; 14. Pressure rod; 15. Receiving plate; 16. Opening; 17. Spring; 18. Frame; 19. Shaft; 20. Eccentric wheel; 21. Bearing; 51. Clamp body; 52. Groove; 53. Fixed plate; 54. Movable plate; 55. First rotating seat; 56. Second rotating seat; 57. Lead screw; 58. Handle. Detailed Implementation

[0015] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.

[0016] See appendix Figure 1-4As shown, a die-cutting device for insulating sheets used in battery production in this embodiment includes an unwinding mechanism 2, a winding mechanism 3, a housing 1, a frame 18, a guide roller group 4, a die-cutting mechanism, and a mold. The unwinding mechanism 2 and the winding mechanism 3 are respectively located at both ends of the housing 1. The frame 18 is connected to the middle of the housing 1, and the die-cutting mechanism is located in the frame 18. The mold includes an upper mold and a lower mold. A first clamp 5 is connected to the housing 1, and the lower mold is clamped in the first clamp 5. The die-cutting mechanism has a pressure plate 7, and a second clamp 6 is connected to the pressure plate 7, and the upper mold is clamped in the second clamp 6. The upper mold and the lower mold are arranged opposite to each other.

[0017] The first clamp 5 includes a clamp body 51, a fixed plate 53, a movable plate 54, a first rotating seat 55, a second rotating seat 56, a lead screw 57, and a crank handle 58. The clamp body 51 has a groove 52. The first rotating seat 55 and the second rotating seat 56 are respectively located at both ends of the groove 52. Both ends of the lead screw 57 are rotatably connected to the first rotating seat 55 and the second rotating seat 56. The movable plate 54 is screwed to the middle of the lead screw 57, and the crank handle 58 is connected to one end of the lead screw 57. The fixed plate 53 is connected to one end of the clamp body 51, and the portion of the movable plate 54 extending from the groove 52 is flush with the fixed plate 53. The two ends of the lower template are clamped by the movable plate 54 and the fixed plate 53. The first clamp 5 and the second clamp 6 have the same structure and are symmetrically arranged vertically.

[0018] The blanking mechanism includes a motor 8, a coupling 9, a pair of brackets 10, a worm gear 11, a worm 12, several guide rods 13, a pressure rod 14, a receiving plate 15, several springs 17, a rotating shaft 19, an eccentric wheel 20, and a bearing 21. The guide rods 13 are fixedly connected to the pressure plate 7. The frame 18 is provided with several through holes. The guide rods 13 are slidably connected to the through holes. The springs 17 are sleeved on the guide rods 13. The two ends of the springs 17 are fixedly connected to the frame 18 and the pressure plate 7, respectively.

[0019] The motor 8 and a pair of brackets 10 are connected to the frame 18. The two ends of the worm gear 12 are rotatably connected in the brackets 10. The output shaft of the motor 8 is connected to the worm gear 12 through a coupling 9. The top of the frame 18 is provided with an opening 16, in which a worm wheel 11 is provided. The worm wheel 11 is meshed with the worm gear 12. A rotating shaft 19 is connected to the center of the worm wheel 11. The end of the rotating shaft 19 is connected to the side of the opening 16. An eccentric wheel 20 is fixedly connected to the rotating shaft 19. The eccentric wheel 20 is fixedly connected to the inner ring of the bearing 21. The pressure rod 14 is fixedly connected to the middle of the pressure plate 7. The top of the pressure rod 14 is connected to a receiving plate 15. The receiving plate 15 abuts against the lower part of the outer ring of the bearing 21.

[0020] In summary, the principle of the battery production insulating sheet punching device shown in this utility model is as follows: A first clamp 5 and a second clamp 6 are provided. The lower mold plate is held in the first clamp 5, and the upper mold plate is held in the second clamp 6. When it is necessary to change the mold, the first clamp 5 and the second clamp 6 are opened, the upper and lower mold plates are removed, and new upper and lower mold plates are replaced, thus completing the replacement. The operation is simple and easy, takes little time, and improves work efficiency. It is especially suitable for situations where it is necessary to frequently change the punching of different types of insulating sheets.

[0021] By rotating the crank handle 58, the lead screw 57 is driven to rotate in the first rotating seat 55 and the second rotating seat 56. Since one end of the movable plate 54 extends into the groove 52, it is blocked by the inner wall of the groove 52 and cannot rotate. It can only move along the axial direction of the lead screw 57 towards the fixed plate 53 until the lower template is clamped between the movable plate 54 and the fixed plate 53. The operation is simple, flexible and convenient.

[0022] The motor 8 is started, driving the worm gear 12 to rotate. The worm gear 12 drives the worm wheel 11 to rotate, forming a worm wheel 11 and worm gear 12 reduction structure, which increases the torque. The worm wheel 11 drives the eccentric wheel 20 to rotate through the rotating shaft 19. When the eccentric wheel 20 rotates, it frequently presses down on the receiving plate 15 and the pressure rod 14 through the bearing 21. Because the guide rod 13 slides up and down in the through hole, the pressure plate 7 can only move up and down. The spring 17 generates elastic force, constantly pulling the pressure plate 7 towards the top of the frame 18. Therefore, the pressure rod 14 drives the pressure plate 7 to move downward periodically. Since the pressure plate 7 is connected to the second clamp 6, and the upper template is connected to the second clamp 6, the insulating sheet is punched when the upper template and the lower template are closed.

[0023] The above embodiments are only for illustrating the technical concept and features of this utility model. Their purpose is to enable those skilled in the art to understand the content of this utility model and implement it. They cannot be used to limit the protection scope of this utility model. All equivalent changes or modifications made in accordance with the spirit and essence of this utility model should be covered within the protection scope of this utility model.

Claims

1. A punching device for insulating sheets used in battery production, comprising an unwinding mechanism (2), a winding mechanism (3), a housing (1), a frame (18), a guide roller group (4), a punching mechanism, and a die, wherein the unwinding mechanism (2) and the winding mechanism (3) are respectively disposed at both ends of the housing (1), the frame (18) is connected to the middle of the housing (1), and the punching mechanism is disposed in the frame (18); the die comprises an upper die and a lower die. Its features are, The box body (1) is connected to a first clamp (5), which holds the lower template; the punching mechanism has a pressure plate (7), which is connected to a second clamp (6), which holds the upper template, and the upper template and the lower template are arranged opposite to each other.

2. The battery manufacturing insulating sheet punching device according to claim 1, characterized in that, The first clamp (5) includes a clamp body (51), a fixed plate (53), a movable plate (54), a first rotating seat (55), a second rotating seat (56), a lead screw (57), and a crank (58). The clamp body (51) is provided with a groove (52). The first rotating seat (55) and the second rotating seat (56) are respectively provided at both ends of the groove (52). The two ends of the lead screw (57) are rotatably connected to the first rotating seat (55) and the second rotating seat (56). The movable plate (54) is screwed to the middle of the lead screw (57). The crank (58) is connected to one end of the lead screw (57). The fixed plate (53) is connected to one end of the clamp body (51). The part of the movable plate (54) extending out of the groove (52) is flush with the fixed plate (53). The two ends of the lower template are clamped by the movable plate (54) and the fixed plate (53).

3. The insulating sheet punching device for battery production according to claim 1, characterized in that, The first clamp (5) and the second clamp (6) have the same structure and are arranged symmetrically at the top and bottom.

4. The insulating sheet punching device for battery production according to claim 1, characterized in that, The punching mechanism includes a motor (8), a coupling (9), a pair of brackets (10), a worm gear (11), a worm (12), several guide rods (13), a pressure rod (14), a receiving plate (15), several springs (17), a rotating shaft (19), an eccentric wheel (20), and a bearing (21). The guide rods (13) are fixedly connected to the pressure plate (7). The frame (18) is provided with several through holes. The guide rods (13) are slidably connected to the through holes. The springs (17) are sleeved on the guide rods (13). The two ends of the springs (17) are fixedly connected to the frame (18) and the pressure plate (7), respectively. The motor (8) and a pair of brackets (10) are connected to the frame (18). The two ends of the worm (12) are rotatably connected in the bracket (10). The output shaft of the motor (8) is connected to the worm (12) through a coupling (9). The top of the frame (18) is provided with an opening (16). A worm wheel (11) is provided in the opening (16). The worm wheel (11) is meshed with the worm (12). A rotating shaft (19) is connected to the center of the worm wheel (11). The end of the rotating shaft (19) is rotatably connected to the side of the opening (16). An eccentric wheel (20) is fixedly connected to the rotating shaft (19). The eccentric wheel (20) is fixedly connected to the inner ring of the bearing (21). The pressure rod (14) is fixedly connected to the middle of the pressure plate (7). The top of the pressure rod (14) is connected to the receiving plate (15). The receiving plate (15) abuts against the lower part of the outer ring of the bearing (21).