Automatic production equipment for modifying and blending high polymer material
By introducing exhaust fans and transmission pipelines into automated production equipment for polymer material modification and blending, the hot air in the equipment is used to preheat the materials to be mixed, which solves the heat problem of existing equipment, realizes the reuse of heat energy, solves the problem of heat waste in existing technology, and improves production efficiency and material mixing uniformity.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DONGGUAN TONGYUAN POLYMER MATERIALS SCI & TECH CO LTD
- Filing Date
- 2025-05-21
- Publication Date
- 2026-05-08
AI Technical Summary
In existing automated production equipment for polymer material modification and blending, residual heat cannot be effectively utilized, resulting in heat waste.
By installing an exhaust fan and transmission pipes, the hot air remaining in the equipment is introduced into the preheating box to preheat the polymer materials to be mixed, thus realizing the reuse of heat.
It effectively utilizes residual heat, reduces heat waste, and improves production efficiency and material mixing uniformity.
Smart Images

Figure CN224210253U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of polymer materials technology, and in particular to an automated production equipment for polymer material modification and blending. Background Technology
[0002] Polymer modification blending refers to a mixing method in which multiple polymer materials are placed in automated production equipment, heated, and physically stirred to achieve uniform mixing and thus improve the performance of the materials.
[0003] A search revealed, for example, a utility model with publication number CN218948136U, which discloses an automated production equipment for modifying and blending polymer materials. This equipment includes a lower housing with multiple legs fixedly connected to its lower end and an upper housing fixedly connected to its upper end. When mixing multiple polymer materials, heating is required, resulting in residual heat inside the equipment after mixing. This utility model discharges the mixed polymer materials through a discharge port, which also discharges the residual heat, leading to heat waste. Furthermore, this utility model is not convenient for utilizing the residual heat. Therefore, to address these shortcomings, the inventors propose an automated production equipment for modifying and blending polymer materials. Utility Model Content
[0004] The main purpose of this invention is to provide an automated production equipment for polymer material modification and blending, which can effectively solve the problem that existing production equipment is not convenient for utilizing residual heat.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0006] An automated production equipment for modifying and blending polymer materials includes an outer shell. A discharge pipe with a valve is fixedly installed on the bottom surface of the outer shell, and a discharge cylinder is fixedly installed on the bottom surface of the discharge pipe. A preheating box for preheating polymer materials is fixedly installed on the left side of the top surface of the outer shell. An exhaust fan is fixedly installed on the left side of the outer surface of the outer shell. A connecting pipe is fixedly connected between the inlet of the exhaust fan and the discharge cylinder, and a transmission pipe is fixedly connected between the outlet of the exhaust fan and the preheating box.
[0007] Preferably, crushing rollers are rotatably connected to both the left and right sides inside the preheating box, and a conveying pipe with a valve is fixedly installed on the bottom surface of the preheating box, and the conveying pipe is fixedly connected to the top surface of the outer shell.
[0008] Preferably, two gears are rotatably connected to the rear side of the outer surface of the preheating box, and the two gears are fixedly connected to two crushing rollers respectively. The two gears mesh with each other. A second motor is fixedly installed on the rear side of the outer surface of the preheating box, and the output end of the second motor is fixedly connected to one of the gears.
[0009] Preferably, the discharge cylinder is rotatably connected to a spiral shaft, and spiral blades are fixedly installed on the outer surface of the spiral shaft. A first motor is fixedly installed on one side of the outer surface of the discharge cylinder, and the output end of the first motor is fixedly connected to the spiral shaft. A discharge hole is opened on one side of the outer bottom surface of the discharge cylinder.
[0010] Preferably, a protective net is fixedly installed at one end of the connecting pipe inside the discharge cylinder.
[0011] Preferably, a third motor is fixedly installed in the middle of the outer top surface of the outer shell, a stirring rod is rotatably connected in the middle of the inner top surface of the outer shell, and the output end of the third motor is fixedly connected to the stirring rod. A heating plate is fixedly installed on the inner wall of the outer shell.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] This utility model discloses an automated production equipment for polymer material modification and blending. By setting up an exhaust fan, in actual operation, opening the valve of the discharge pipe allows the polymer material mixed inside the outer shell, along with the residual heat inside the outer shell, to enter the discharge cylinder. The exhaust fan runs, causing the hot air inside the discharge cylinder to circulate, so that the hot air is transferred to the preheating box through the connecting pipe and the transmission pipe to preheat the polymer material to be mixed inside the preheating box, thereby facilitating the utilization of residual heat and reducing heat waste. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0015] Figure 2 This is a cross-sectional view of the preheating box of this utility model;
[0016] Figure 3 This is a cross-sectional view of the discharge cylinder of this utility model;
[0017] Figure 4 For the present utility model Figure 3 Enlarged view of section A in the middle;
[0018] Figure 5 This is a schematic diagram of the protective net structure of this utility model;
[0019] Figure 6 This is a cross-sectional view of the outer shell of this utility model.
[0020] In the diagram: 1. Outer shell; 2. Preheating box; 3. Discharge pipe; 4. Discharge cylinder; 101. Exhaust fan; 102. Connecting pipe; 103. Transmission pipe; 201. Crushing roller; 202. Conveying pipe; 401. First motor; 402. Spiral blade; 403. Spiral shaft; 404. Discharge hole; 2021. Gear; 2022. Second motor; 4021. Protective net; 1021. Stirring rod; 1022. Third motor; 1023. Heating plate. Detailed Implementation
[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0022] This utility model discloses an automated production equipment for polymer material modification and blending, such as... Figure 1-6 As shown, it includes an outer shell 1, a discharge pipe 3 with a valve is fixedly installed on the outer bottom surface of the outer shell 1, and a discharge cylinder 4 is fixedly installed on the outer bottom surface of the discharge pipe 3. By opening the valve of the discharge pipe 3, the polymer material mixed inside the outer shell 1 can enter the discharge cylinder 4 through the discharge pipe 3.
[0023] A preheating box 2 for preheating polymer materials is fixedly installed on the left side of the top surface of the outer shell 1. An exhaust fan 101 is fixedly installed on the left side of the outer surface of the outer shell 1. The exhaust fan 101 is powered by an external power source. After the exhaust fan 101 is powered on, the motor of the exhaust fan 101 drives the impeller to rotate at high speed. The blades of the impeller throw the air to the periphery, increasing its kinetic energy. A low-pressure area is formed in the central area of the impeller because the air is thrown out. The external atmospheric pressure forces the air in, achieving the effect of air intake and exhaust.
[0024] A connecting pipe 102 is fixedly connected between the inlet of the exhaust fan 101 and the discharge cylinder 4, and a transmission pipe 103 is fixedly connected between the outlet of the exhaust fan 101 and the preheating box 2. When the valve of the discharge pipe 3 is opened, the polymer material mixed in the outer shell 1, along with the residual heat inside the outer shell 1, will enter the discharge cylinder 4. The exhaust fan 101 will run, causing the hot air in the discharge cylinder 4 to flow, so that the hot air is transmitted to the preheating box 2 through the connecting pipe 102 and the transmission pipe 103, preheating the polymer material to be mixed inside the preheating box 2, and effectively utilizing the residual heat.
[0025] The preheating box 2 has crushing rollers 201 rotatably connected to both the left and right sides inside. The two crushing rollers 201 are mirror images of each other. Multiple crushing teeth are fixedly installed on the outer surface of the two crushing rollers 201. When the polymer material is poured into the preheating box 2 through the opening on the top surface of the preheating box 2, the two crushing rollers 201 rotate and crush the large-sized polymer material. This effectively avoids uneven heating during processing due to the different particle sizes of various polymer materials.
[0026] A feed pipe 202 with a valve is fixedly installed on the bottom surface of the preheating box 2, and the feed pipe 202 is fixedly connected to the top surface of the outer shell 1. By opening the valve of the feed pipe 202, the crushed polymer material can be allowed to enter the interior of the outer shell 1 for processing through the feed pipe 202.
[0027] Two gears 2021 are rotatably connected to the rear side of the outer surface of the preheating box 2, and the two gears 2021 are fixedly connected to the two crushing rollers 201 respectively. Both ends of the two crushing rollers 201 are provided with rotating rods. The rotating rods at one end of the two crushing rollers 201 are rotatably connected to the inner wall of the preheating box 2, while the rotating rods at the other end extend to the outside of the preheating box. The two gears 2021 are fixedly connected to the two rotating rods extending to the outside of the preheating box 2 respectively.
[0028] When the two gears 2021 rotate, they will drive the two crushing rollers 201 to rotate. Since the two gears 2021 are meshed, when one gear 2021 rotates, it will drive the other gear 2021 to rotate in the opposite direction, thus causing the two crushing rollers 201 to rotate in opposite directions.
[0029] A second motor 2022 is fixedly installed on the rear side of the outer surface of the preheating box 2, and the output end of the second motor 2022 is fixedly connected to one of the gears 2021. The second motor 2022 is powered by an external power source. When the second motor 2022 runs, it will drive one of the gears 2021 to rotate. Due to the meshing of the two gears 2021, the two gears 2021 will drive the two crushing rollers 201 to rotate in opposite directions.
[0030] The discharge cylinder 4 is rotatably connected to a spiral shaft 403, and spiral blades 402 are fixedly installed on the outer surface of the spiral shaft 403. A first motor 401 is fixedly installed on one side of the outer surface of the discharge cylinder 4, and the output end of the first motor 401 is fixedly connected to the spiral shaft 403. When the first motor 401 is powered by an external power source, it will drive the spiral shaft 403 to rotate. A discharge hole 404 is opened on one side of the outer bottom surface of the discharge cylinder 4. The first motor 401 drives the spiral shaft 403 to rotate at a low speed. The rotating spiral shaft 403 will drive the spiral blades 402 to rotate. When the spiral blades 402 rotate, they come into contact with the inner wall of the discharge cylinder 4 and the polymer material, generating axial thrust. The material moves forward along the inner wall of the discharge cylinder 4 due to the push of the blades. Under the continuous push of the spiral blades 402, the polymer material moves along the spiral path to the discharge hole 404 to discharge the mixed polymer material.
[0031] A protective mesh 4021 is fixedly installed at one end of the connecting pipe 102 inside the discharge cylinder 4. The protective mesh 4021 is a metal mesh, which can effectively prevent polymer materials entering the discharge cylinder 4 from entering the connecting pipe 102.
[0032] A third motor 1022 is fixedly installed in the middle of the outer top surface of the outer shell 1, and a stirring rod 1021 is rotatably connected in the middle of the inner top surface of the outer shell 1. The output end of the third motor 1022 is fixedly connected to the stirring rod 1021. After the third motor 1022 is powered by an external power source, it can drive the stirring rod 1021 to rotate, and physically stir and mix the various polymer materials in the outer shell 1. A heating plate 1023 is fixedly installed on the inner wall of the outer shell 1. The heating plate 1023 is powered by an external power source. When the current passes through the high resistance material in the heating plate 1023, heat is generated to heat the various polymer materials in the outer shell 1. Combined with the rotation of the stirring rod 1021, the various polymer materials are uniformly mixed, improving the performance of the materials and achieving the effect of modified blending.
[0033] The working principle of this utility model is as follows: When the user pours various polymer materials into the preheating box 2 through the opening on the top surface of the preheating box 2, the two crushing rollers 201 rotate in opposite directions to crush the large-sized polymer materials. Then, the valve of the conveying pipe 202 is opened, and the crushed polymer materials can enter the outer shell 1 through the conveying pipe 202. After the heating plate 1023 is energized, the current will generate heat when it passes through the high resistance material in the heating plate 1023, so as to heat the various polymer materials in the outer shell 1. In conjunction with the third motor 1022 driving the stirring rod 1021 to rotate, the various materials can be mixed evenly. During the mixing process, the various polymer materials to be processed can be poured into the preheating box 2.
[0034] Then, opening the valve of the discharge pipe 3 will allow the mixed polymer material inside the outer shell 1, along with the residual heat inside the outer shell 1, to enter the discharge cylinder 4. The first motor 401 drives the spiral shaft 403 to rotate at a low speed. The rotating spiral shaft 403 will then drive the spiral blades 402 to rotate. Under the continuous push of the spiral blades 402, the polymer material moves along the spiral path to the discharge hole 404 to discharge the mixed polymer material. During this process, the exhaust fan 101 runs, causing the hot air inside the discharge cylinder 4 to flow, so that the hot air is transmitted to the preheating box 2 through the connecting pipe 102 and the transmission pipe 103 to preheat the polymer material to be mixed inside the preheating box 2.
[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. An automated production equipment for polymer material modification and blending, comprising an outer shell (1), characterized in that: A discharge pipe (3) with a valve is fixedly installed on the bottom surface of the outer shell (1). A discharge cylinder (4) is fixedly installed on the bottom surface of the discharge pipe (3). A preheating box (2) for preheating polymer materials is fixedly installed on the left side of the top surface of the outer shell (1). An exhaust fan (101) is fixedly installed on the left side of the outer surface of the outer shell (1). A connecting pipe (102) is fixedly connected between the inlet of the exhaust fan (101) and the discharge cylinder (4). A transmission pipe (103) is fixedly connected between the outlet of the exhaust fan (101) and the preheating box (2).
2. The automated production equipment for polymer material modification and blending according to claim 1, characterized in that: The preheating box (2) has crushing rollers (201) rotatably connected to both the left and right sides inside. The bottom surface of the preheating box (2) is fixedly installed with a conveying pipe (202) with a valve, and the conveying pipe (202) is fixedly connected to the top surface of the outer shell (1).
3. The automated production equipment for polymer material modification and blending according to claim 2, characterized in that: Two gears (2021) are rotatably connected to the rear side of the outer surface of the preheating box (2), and the two gears (2021) are fixedly connected to the two crushing rollers (201) respectively. The two gears (2021) mesh. A second motor (2022) is fixedly installed on the rear side of the outer surface of the preheating box (2), and the output end of the second motor (2022) is fixedly connected to one of the gears (2021).
4. The automated production equipment for polymer material modification and blending according to claim 1, characterized in that: The discharge cylinder (4) is rotatably connected to a spiral shaft (403), and a spiral blade (402) is fixedly installed on the outer surface of the spiral shaft (403). A first motor (401) is fixedly installed on one side of the outer surface of the discharge cylinder (4), and the output end of the first motor (401) is fixedly connected to the spiral shaft (403). A discharge hole (404) is opened on one side of the outer bottom surface of the discharge cylinder (4).
5. The automated production equipment for polymer material modification and blending according to claim 1, characterized in that: A protective net (4021) is fixedly installed at one end of the connecting pipe (102) inside the discharge cylinder (4).
6. The automated production equipment for polymer material modification and blending according to claim 1, characterized in that: A third motor (1022) is fixedly installed in the middle of the outer top surface of the outer shell (1), and a stirring rod (1021) is rotatably connected in the middle of the inner top surface of the outer shell (1). The output end of the third motor (1022) is fixedly connected to the stirring rod (1021), and a heating plate (1023) is fixedly installed on the inner wall of the outer shell (1).