Arc-shaped steam hot plate device for corrugated board production line

Abstract

The utility model relates to an arc-shaped steam hot plate device for a corrugated board production line, and relates to the technical field of heating, the arc-shaped steam hot plate device comprises a supporting control plate, the outer part of the supporting control plate is fixedly connected with a humidifying mechanism, the outer part of the supporting control plate is fixedly connected with a heating mechanism, and the heating mechanism comprises a heating plate; an electromagnetic heating disc is fixedly connected to the exterior of the heating plate, a heater is fixedly connected to the exterior of the electromagnetic heating disc, a heating connecting pipe is fixedly connected to the interior of the heating plate, and a connecting wire is fixedly connected to the exterior of the heating connecting pipe. The heating device has the effects that the heater drives the electromagnetic heating disc to operate, auxiliary heat supply is achieved through the connecting line and the heating connecting pipe, the heating plate is rapidly heated, the first clamping roller and the second clamping roller stably support a paperboard, glue is promoted to be fully gelatinized, the bonding strength between layers of the paperboard is remarkably improved, and the quality problems of degumming, foaming and the like are reduced.

Description

Technical Field

[0001] This application relates to the field of heating technology, and in particular to an arc-shaped steam heating plate device for a corrugated cardboard production line. Background Technology

[0002] Currently, in the modern packaging industry, corrugated cardboard is widely used in the packaging of various products due to its good cushioning performance, light weight and recyclability. The efficient and stable operation of corrugated cardboard production lines and the control of product quality have an important impact on the competitiveness of packaging companies. As the core equipment in the corrugated cardboard production line for heating, drying and bonding cardboard, the performance of the steam hot plate device directly affects the production quality and efficiency of the cardboard.

[0003] A search revealed Chinese Patent Publication No. CN222181200U, which discloses a heating device for a corrugated cardboard pressing conveyor belt, comprising a frame, an arc-shaped heating plate, and a conveyor belt. The frame has a supporting mounting frame. The arc-shaped heating plate is installed within the mounting frame and includes a heating mechanism. This mechanism comprises a steam pipe assembly that provides steam to the arc-shaped heating plate. Rotating rollers are located at both ends of the mounting frame. The conveyor belt is positioned between the arc-shaped heating plate and the rollers, and the rollers limit the rollers' movement, ensuring they are pressed tightly against the arc-shaped heating plate. This method achieves rapid and uniform heating of the corrugated cardboard, shortening the cardboard's dwell time on the production line and thus improving production efficiency. Furthermore, precise temperature control reduces quality problems caused by uneven temperature distribution, further improving the product qualification rate.

[0004] The aforementioned patent specification mentions that "the steam pipe assembly includes a continuous full-pipe steam pipe and a semi-circular steam pipe. The full-pipe steam pipe is mounted on an arc-shaped heating plate via a heat-conducting component, and the cross-section of the semi-circular steam pipe is welded to the arc-shaped heating plate. One end of both the full-pipe steam pipe and the semi-circular steam pipe is connected to a steam valve, and the other end is provided with the same steam outlet. The steam valve drives steam into the steam valve and out of the steam outlet." However, some devices cannot achieve temperature compensation to improve adhesion, thus causing delamination. In response to the aforementioned related technologies, an arc-shaped steam heating plate device for corrugated cardboard production lines is proposed to solve the above problems. Utility Model Content

[0005] The purpose of this application is to provide an arc-shaped steam heating plate device for a corrugated cardboard production line, which aims to improve the problems of poor heating effect and low adhesion in some devices.

[0006] The arc-shaped steam heating plate device for a corrugated cardboard production line provided in this application adopts the following technical solution:

[0007] The above technical solution provides an arc-shaped steam heating plate device for a corrugated cardboard production line, comprising a support control plate, a humidification mechanism fixedly connected to the outside of the support control plate, a heating mechanism fixedly connected to the outside of the support control plate, the heating mechanism including a heating plate, an electromagnetic heating plate fixedly connected to the outside of the heating plate, a heater fixedly connected to the outside of the electromagnetic heating plate, a heating connecting pipe fixedly connected inside the heating plate, a connecting wire fixedly connected to the outside of the heating connecting pipe, a clamping roller one rotatably connected to the outside of the heating plate, a clamping roller two fixedly connected to the outside of the clamping roller one, and two support connecting blocks two fixedly connected to the outside of the heating plate.

[0008] Preferably, multi-heat source coordinated heating allows for precise temperature control, ensuring uniform heating of the cardboard, significantly improving bonding strength and flatness, and reducing defect rates. The curved design increases contact area, improving heat transfer efficiency and shortening the production cycle. Electromagnetic heating is energy-efficient, reducing energy consumption compared to traditional methods. The clamping and conveying system prevents cardboard misalignment, reducing manual intervention. Simultaneously, the modular structure facilitates installation and maintenance, effectively reducing overall operating costs and meeting the high-efficiency, high-quality production requirements of corrugated cardboard production lines.

[0009] By adopting the above technical solution, the humidification mechanism includes a water container, a support connecting block 1 is fixedly connected to the outside of the water container, a water supply pipe is fixedly connected to the outside of the water container, the support connecting block 1 is fixedly connected to the top of the support control plate, and the water container is fixedly connected to the top of the support control plate.

[0010] Preferably, the large-capacity water tank reduces the frequency of water replenishment, lowers the frequency of manual intervention, ensures continuous operation of the production line, improves production efficiency, and the stable water supply structure ensures a continuous and uniform water supply. Combined with the subsequent atomizing components, it can make the surface humidity of the cardboard uniform, effectively avoiding problems such as poor adhesion and warping caused by uneven local drying and wetting, and improving the finished product quality of corrugated cardboard.

[0011] By adopting the above technical solution, the external of the first clamping roller is rotatably connected to the outside of the support control plate, and the external of the second clamping roller is rotatably connected to the outside of the support control plate.

[0012] Preferably, the clamping and positioning function ensures that the cardboard and the heating plate are fully bonded, heat is transferred evenly, the bonding quality of the cardboard is improved, the defect rate caused by position deviation is reduced, the stable conveying process reduces the risk of damage to the cardboard caused by collision and friction during transmission, protects the integrity of the cardboard surface, and the connection structure enhances the stability of equipment operation, reduces the frequency of failure, reduces maintenance costs, and ensures the long-term stable operation of the corrugated cardboard production line.

[0013] By adopting the above technical solution, the external of the second support connecting block is fixedly connected to the outside of the support control plate, and the external of the connecting line is fixedly connected to the inside of the support control plate.

[0014] Preferably, the second support connecting block enhances the connection strength between the heating plate and the support control plate, disperses the stress generated by the heating plate during operation due to thermal expansion and contraction and steam pressure, avoids deformation or displacement of the heating plate, extends the service life of the equipment, reduces maintenance frequency and cost, and its stable heat transfer performance, together with the electromagnetic heating plate, realizes multi-heat source coordinated heating, can quickly and easily adjust the temperature of the heating plate, ensures uniform heating of corrugated cardboard, and improves product quality and production efficiency;

[0015] By adopting the above technical solution, a support plate is fixedly connected to the bottom of the heater, the heating connecting pipe is fixedly connected to the outside of the support plate, and the electromagnetic heating plate is fixedly connected to the outside of the support plate.

[0016] Preferably, the support plate provides stable support for the heater, heating connection pipe and electromagnetic heating plate, disperses the vibration and stress generated by each component during operation, avoids the heating effect affected by shaking or displacement, ensures the stability and reliability of equipment operation, and extends service life. The compact integrated layout optimizes the heat transfer path, reduces heat loss, and makes the electromagnetic heating plate and heating connection pipe work together to provide more efficient heating, realizes rapid and uniform heating of the heating plate, and improves the heating quality and production efficiency of corrugated cardboard.

[0017] By adopting the above technical solution, the outside of the clamping roller one is rotatably connected to the outside of the support fixing plate, the outside of the clamping roller two is rotatably connected to the outside of the support fixing plate, and the outside of the support fixing plate is fixedly connected to the outside of the support control plate.

[0018] Preferably, the firm connection between the support fixing plate and the support control plate enhances the overall rigidity of the clamping system, effectively resists external impacts during production, reduces equipment wear, extends service life, and reduces maintenance costs. The clamping rollers are installed on the support fixing plate, allowing the cardboard to be seamlessly connected in the heating and conveying stages, improving the coordination and production efficiency of the production line, and ensuring the efficient and stable operation of corrugated cardboard production.

[0019] By adopting the above technical solution, a connecting sliding pipe is fixedly connected to the outside of the connecting water supply pipe, that is, the end away from the water container, and multiple atomizing spray nozzles are fixedly connected to the outside of the connecting sliding pipe.

[0020] The preferred and stable water delivery path ensures a continuous and sufficient water supply. Combined with the fine atomization effect of the atomizing nozzle, it controls the humidity of the cardboard surface, avoids local over-wetting or dryness, effectively improves the bonding quality of the cardboard, and reduces problems such as poor bonding and warping caused by uneven humidity.

[0021] By adopting the above technical solution, the two ends of the connecting sliding tube are fixedly connected to supporting sliding blocks, the outside of the supporting sliding blocks is slidably connected to supporting slide rails, and the outside of the supporting slide rails is fixedly connected to the outside of the supporting control plate.

[0022] Preferably, the device can adapt to various width specifications of corrugated cardboard through simple sliding adjustment without the need to replace equipment parts, which greatly improves the versatility of the equipment and reduces the equipment procurement cost for enterprises. The position adjustment function ensures that the atomizing spray nozzle is always aligned with the effective area of ​​the cardboard, avoiding water mist waste, improving water resource utilization, and reducing the problem of dampness in the production line caused by excessive humidification.

[0023] In summary, this application includes at least one of the following beneficial technical effects:

[0024] 1. During operation, the heater drives the electromagnetic heating plate to run, and the heating plate is heated rapidly through the connecting wire and heating connecting pipe. The clamping roller one and clamping roller two firmly support the cardboard, ensuring that its position is fixed during the heating process, effectively avoiding displacement and compensating for the heating temperature, promoting the glue to fully gelatinize, significantly improving the bonding strength between the layers of the cardboard, and reducing quality problems such as delamination and bubbling.

[0025] 2. It can quickly switch between water spray cooling and steam heating modes according to production needs. By adjusting the amount of water sprayed and steam, the temperature of corrugated cardboard can be controlled to avoid overheating deformation or poor adhesion, thereby improving the product qualification rate. It is flexible and adaptable, meeting diverse production needs without replacing equipment, improving equipment versatility and production efficiency. From an energy-saving and environmental protection perspective, atomized water spray reduces water waste, steam recycling reduces energy consumption, and temperature control avoids rework caused by improper temperature, saving materials and energy and helping enterprises reduce costs and increase efficiency. Attached Figure Description

[0026] Figure 1 This is a three-dimensional schematic diagram of an arc-shaped steam heating plate device for a corrugated cardboard production line proposed in this utility model.

[0027] Figure 2 This is a schematic diagram of the support control plate of an arc-shaped steam heating plate device for a corrugated cardboard production line proposed in this utility model.

[0028] Figure 3 This is a schematic diagram of the connecting water supply pipe for an arc-shaped steam heating plate device used in a corrugated cardboard production line, as proposed in this utility model.

[0029] Figure 4 This is a schematic diagram of a support and fixing plate for an arc-shaped steam heating plate device used in a corrugated cardboard production line, as proposed in this utility model.

[0030] Explanation of reference numerals in the attached drawings: 1. Support control plate; 2. Humidification mechanism; 21. Water container; 22. Support connecting block one; 23. Water supply pipe; 24. Sliding pipe; 25. Atomizing nozzle; 26. Support slide rail; 27. Support sliding block; 3. Heating mechanism; 31. Heating plate; 32. Clamping roller one; 33. Clamping roller two; 34. Heating connecting pipe; 35. Electromagnetic heating plate; 36. Heater; 37. Connecting wire; 38. Support fixing plate; 39. Support connecting block two. Detailed Implementation

[0031] The following is in conjunction with the appendix Figure 1 -Appendix Figure 4 This application will be described in further detail.

[0032] Example: An arc-shaped steam heating plate device for a corrugated cardboard production line, referring to... Figures 1 to 3 The device includes a support control plate 1, which is the basic structure of the entire arc-shaped steam heating plate device and plays a key role in supporting and fixing other components. A humidification mechanism 2 and a heating mechanism 3 are fixedly connected to the outside of the support control plate 1. The heating mechanism 3 includes a heating plate 31, which is the core component that directly contacts the corrugated cardboard and transfers heat. Its arc-shaped design is adapted to the transmission path of the cardboard, which can make the cardboard fit tightly against the surface of the heating plate 31 and increase the contact area. An electromagnetic heating plate 35 is fixedly connected to the outside of the heating plate 31 to realize rapid heating of the heating plate 31. A heater 36 is fixedly connected to the outside of the electromagnetic heating plate 35. The heater 36 is the power source of the electromagnetic heating plate 35. A heating connection pipe 34 is fixedly connected inside the heating plate 31 and is connected to the external connection line 37.

[0033] A connecting wire 37 is fixedly connected to the external side of the heating connecting pipe 34. The connecting wire 37 is mainly responsible for connecting the heating connecting pipe 34 to the external heating system. A clamping roller 32 is rotatably connected to the external side of the heating plate 31. A clamping roller 33 is fixedly connected to the external side of the clamping roller 32. The clamping roller 32 and the clamping roller 33 are arranged in pairs on both sides of the heating plate 31. The rotation of the rollers achieves the clamping and conveying of the corrugated cardboard. Two supporting connecting blocks 39 are fixedly connected to the external side of the heating plate 31. The supporting connecting blocks 39 are used to fix the heating plate 31 and the supporting control plate 1, enhancing the structural stability of the heating mechanism 3. The external side of the clamping roller 32 is rotatably connected to the external side of the supporting control plate 1, and the external side of the clamping roller 33 is rotatably connected to the external side of the supporting control plate 1. Externally, the external support connecting block 39 is fixedly connected to the outside of the support control plate 1, the external connection line 37 is fixedly connected to the inside of the support control plate 1, the bottom of the heater 36 is fixedly connected to the support fixing plate 38, the support fixing plate 38 provides installation support for the heater 36, electromagnetic heating plate 35, clamping roller 1 32 and clamping roller 2 33 and other components, the external heating connecting pipe 34 is fixedly connected to the outside of the support fixing plate 38, the external electromagnetic heating plate 35 is fixedly connected to the outside of the support fixing plate 38, the external clamping roller 1 32 is rotatably connected to the outside of the support fixing plate 38, the external clamping roller 2 33 is rotatably connected to the outside of the support fixing plate 38, and the external support fixing plate 38 is fixedly connected to the outside of the support control plate 1.

[0034] Specifically, the arc-shaped steam heating plate device uses the support control plate 1 as a carrier and is equipped with a humidification and heating mechanism 3. In the heating mechanism 3, the arc-shaped heating plate 31 is attached to the paperboard conveying path, and the electromagnetic heating plate 35 and the heating connecting pipe 34 provide heat in coordination. The heater 36 drives the electromagnetic heating plate 35, and the connecting line 37 introduces external heat. The clamping roller fixes and conveys the paperboard. The support connecting block and the fixing plate ensure the stability of the structure. Through precise temperature control by multiple heat sources, the paperboard is ensured to be heated evenly, which improves the bonding strength. The clamping and conveying avoids deviation and reduces the defect rate. The electromagnetic heating is energy-saving and efficient, which reduces the production cost. The humidification mechanism 2 is flexible and adjustable to adapt to different specifications of paperboard, which enhances the versatility of the equipment and effectively improves the production quality and efficiency of corrugated paperboard.

[0035] Reference Figure 1 , Figure 3 and Figure 4The humidifying mechanism 2 includes a water container 21, which is the water storage component of the humidifying mechanism 2 and is used to store the water required for humidification. A support connecting block 22 is fixedly connected to the outside of the water container 21, which securely fixes the water container 21 to the top of the support control plate 1, serving both support and connection functions. A connecting water supply pipe 23 is also fixedly connected to the outside of the water container 21, which is responsible for transporting the water in the water container 21 to the connecting sliding pipe 24. The support connecting block 22 and the water container 21 are both fixedly connected to the top of the support control plate 1. A connecting sliding tube 24 is fixedly connected to the outside of the water supply pipe 23, that is, the end away from the water container 21. The connecting sliding tube 24 is a key component for water mist transmission and distribution. Multiple atomizing nozzles 25 are evenly distributed on its surface. Multiple atomizing nozzles 25 are fixedly connected to the outside of the connecting sliding tube 24. Supporting sliding blocks 27 are fixedly connected to both ends of the connecting sliding tube 24. Supporting slide rails 26 are slidably connected to the outside of the supporting sliding blocks 27. The supporting sliding blocks 27 and the supporting slide rails 26 form a sliding mechanism to provide support and sliding guidance for the connecting sliding tube 24. The outside of the supporting slide rails 26 is fixedly connected to the outside of the supporting control plate 1.

[0036] Specifically, it uniformly controls the moisture content of the cardboard, effectively avoiding problems such as poor adhesion and cardboard deformation caused by uneven humidity, improving the flatness and bonding strength of corrugated cardboard, increasing product yield, and the adjustable sliding tube 24 can adapt to the humidification needs of cardboard of different widths, enhancing the versatility of the equipment. Combined with a stable water supply structure, it ensures continuous humidification, reduces labor costs and equipment downtime, and helps the corrugated cardboard production line operate efficiently and stably.

[0037] The implementation principle of this application embodiment is as follows: When heating is required, the operation of the heater 36 drives the operation of the electromagnetic heating plate 35 to heat the heating plate 31, thereby providing heat to the heating plate 31. At the same time, the connecting line 37 and the heating connecting pipe 34 provide heat to the heating plate 31 again, thereby achieving the heating effect. Meanwhile, the clamping roller 2 33 and the clamping roller 1 32 provide support and fixation for the cardboard, ensuring that the position of the cardboard is fixed, thereby achieving the effect of heating to compensate for temperature and improve adhesion.

[0038] When water spraying for cooling or steam heating is required, the water inside the water container 21 can be pumped through the water supply pipe 23 into the connecting sliding pipe 24, and then sprayed out through the atomizing nozzle 25. At the same time, when the position of the connecting sliding pipe 24 needs to be adjusted, the position of the connecting sliding pipe 24 can be changed by sliding the supporting sliding block 27. Meanwhile, the supporting slide rail 26 provides support for the movement of the supporting sliding block 27, thereby ensuring the normal operation of the connecting sliding pipe 24 when the position is changed, thus achieving the effect of water spraying for cooling or steam heating.

[0039] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Identical components are represented by the same reference numerals. Therefore, all equivalent changes made to the structure, shape, and principle of this application should be covered within the scope of protection of this application.

Claims

1. An arc-shaped steam heating plate device for a corrugated cardboard production line, comprising a support control plate (1), characterized in that, A humidification mechanism (2) is fixedly connected to the outside of the support control plate (1), and a heating mechanism (3) is fixedly connected to the outside of the support control plate (1). The heating mechanism (3) includes a heating plate (31), an electromagnetic heating disk (35) is fixedly connected to the outside of the heating plate (31), a heater (36) is fixedly connected to the outside of the electromagnetic heating disk (35), a heating connecting pipe (34) is fixedly connected inside the heating plate (31), a connecting wire (37) is fixedly connected to the outside of the heating connecting pipe (34), a clamping roller (32) is rotatably connected to the outside of the heating plate (31), a clamping roller (33) is fixedly connected to the outside of the clamping roller (32), and two supporting connecting blocks (39) are fixedly connected to the outside of the heating plate (31).

2. The arc-shaped steam heating plate device for a corrugated cardboard production line according to claim 1, characterized in that, The humidification mechanism (2) includes a water container (21), a support connecting block (22) is fixedly connected to the outside of the water container (21), a water supply pipe (23) is fixedly connected to the outside of the water container (21), the support connecting block (22) is fixedly connected to the top of the support control plate (1), and the water container (21) is fixedly connected to the top of the support control plate (1).

3. The arc-shaped steam heating plate device for a corrugated cardboard production line according to claim 1, characterized in that, The external of the first clamping roller (32) is rotatably connected to the outside of the support control plate (1), and the external of the second clamping roller (33) is rotatably connected to the outside of the support control plate (1).

4. The arc-shaped steam heating plate device for a corrugated cardboard production line according to claim 3, characterized in that, The external of the second support connecting block (39) is fixedly connected to the outside of the support control plate (1), and the external of the connecting line (37) is fixedly connected to the inside of the support control plate (1).

5. The arc-shaped steam heating plate device for a corrugated cardboard production line according to claim 4, characterized in that, The bottom of the heater (36) is fixedly connected to a support plate (38), the heating connection pipe (34) is fixedly connected to the outside of the support plate (38), and the outside of the electromagnetic heating plate (35) is fixedly connected to the outside of the support plate (38).

6. The arc-shaped steam heating plate device for a corrugated cardboard production line according to claim 5, characterized in that, The external of the clamping roller one (32) is rotatably connected to the outside of the support fixing plate (38), the external of the clamping roller two (33) is rotatably connected to the outside of the support fixing plate (38), and the external of the support fixing plate (38) is fixedly connected to the outside of the support control plate (1).

7. The arc-shaped steam heating plate device for a corrugated cardboard production line according to claim 2, characterized in that, A connecting sliding tube (24) is fixedly connected to the outside of the connecting water supply pipe (23), that is, the end away from the water container (21), and a plurality of atomizing spray nozzles (25) are fixedly connected to the outside of the connecting sliding tube (24).

8. The arc-shaped steam heating plate device for a corrugated cardboard production line according to claim 7, characterized in that, The two ends of the connecting sliding tube (24) are fixedly connected to the supporting sliding block (27), and the outside of the supporting sliding block (27) is slidably connected to the supporting slide rail (26). The outside of the supporting slide rail (26) is fixedly connected to the outside of the supporting control plate (1).

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