Tray loading device for oral liquid bottles

Abstract

The utility model relates to the field of pharmaceutical equipment, in particular to a tray loading device for oral liquid bottles, which comprises a mounting seat, the right side of the mounting seat is provided with a tray loading device, and the middle of the mounting seat is provided with a translation turnover mechanism for turning over and correcting the toppled oral liquid bottles. A blocking mechanism used for blocking the oral liquid bottles is arranged on the left side of the tray loading device. After a visual sensor detects a toppled oral liquid bottle, a controller is triggered to drive a sliding block of an electric sliding rail to move to the position under the toppled oral liquid bottle, an electric push rod is started, a telescopic rod of the electric push rod stretches out, a clamping plate is pushed to move upwards in an overturning plate, the toppled oral liquid bottle is clamped and fixed, and then a first motor is started; the output end of the first motor drives the screw rod to rotate, the screw rod drives the overturning plate and the toppled oral liquid bottle to overturn upwards by 90 degrees on the sliding block together, the toppled oral liquid bottle is corrected to be in a vertical state, overturning correction is achieved, it is guaranteed that the postures of the bottles are uniform, and standardized operation of subsequent procedures is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of pharmaceutical equipment, and in particular to a tray-filling device for oral liquid bottles. Background Technology

[0002] Oral liquid bottle filling devices are automated packaging equipment used in the pharmaceutical and health product industries. They are used to automatically sort and orient filled bottles and accurately place them into sterilized trays, packaging boxes or turnover boxes to prepare for subsequent boxing and packing processes. They can realize packaging automation, avoid human contamination, damage and disordered arrangement, and meet the standardization and cleanliness requirements of the pharmaceutical industry.

[0003] In existing oral liquid bottle loading devices, bottles are conveyed to designated workstations by a conveyor belt. During the conveying process, sudden changes in speed or lateral swaying of the bottles may cause them to tilt or even tip over. When the conveyor belt conveys the bottles to the cylinder pushing area, if there are any tipped oral liquid bottles, manual intervention is required before the cylinder pushes them. If not handled in time, the tipped oral liquid bottles will be pushed by the cylinder, resulting in inconsistent bottle postures, which may affect subsequent processes and reduce processing quality. Utility Model Content

[0004] In order to overcome the shortcomings of the existing technology, such as the possibility of tipping during operation and the potential impact on subsequent processing if not handled in time, the technical problem of this utility model is to provide a tray-loading device for oral liquid bottles with a flipping and correcting function.

[0005] Technical solution: A tray-loading device for oral liquid bottles includes a mounting base, a tray-loading device mounted on the right side of the mounting base, an opening at the front left side of the tray-loading device, a pushing device mounted on the left side of the mounting base, a translational flipping mechanism for correcting the tilting of an oral liquid bottle in the middle of the mounting base, the translational flipping mechanism being located between the tray-loading device and the pushing device, and a blocking mechanism for blocking the oral liquid bottle on the left side of the tray-loading device, the blocking mechanism being located to the right of the translational flipping mechanism.

[0006] In a preferred embodiment of this utility model, the translation and flipping mechanism includes a vision sensor. The vision sensor is mounted on the front right side of the pushing device. An electric slide rail is mounted in the middle of the mounting base, and a controller is provided on the electric slide rail. The controller is electrically connected to the vision sensor. A slider is slidably connected inside the electric slide rail. A flipping plate for flipping an inverted oral liquid bottle is rotatably connected to the top of the slider. The flipping plate is sized to fit the oral liquid bottle. A first motor is fixedly connected to the rear right end of the slider. A screw is fixedly connected to the output end of the first motor, and the middle of the screw is threaded onto the rear side of the flipping plate. The screw is rotatably connected to the rear side of the slider on both sides. When the first motor starts, the screw rotates, and under the action of threaded transmission, it drives the flip plate to move back and forth on the slider to achieve position adjustment. Electric push rods are symmetrically fixedly connected to the front and rear sides inside the flip plate. The telescopic rod of the electric push rod is fixedly connected to a clamping plate for clamping and fixing the oral liquid bottle. The electric slide rail has transverse grooves inside on both sides. The slider slides on the electric slide rail by cooperating with the transverse grooves, which facilitates the movement of the first motor and the screw along the electric slide rail, so that the translation and flipping mechanism can operate the oral liquid bottle in a suitable position.

[0007] In a preferred embodiment of this utility model, the blocking mechanism includes a second motor. The second motor is fixedly connected inside the opening at the left front end of the tray loading device. A rotating shaft is fixedly connected to the output end of the second motor. A blocking plate for blocking the oral liquid bottle is fixedly connected to the rotating shaft. When the second motor is started, the rotating shaft drives the blocking plate to rotate, thereby realizing the blocking or release operation of the oral liquid bottle.

[0008] In a preferred embodiment of the present invention, rubber pads are also included, and rubber pads are symmetrically fixedly connected to the front and rear sides of the tray loading device.

[0009] In a preferred embodiment of the present invention, a dustproof plate is also included, and the top of the pushing device is fixedly connected to the dustproof plate.

[0010] In a preferred embodiment of the present invention, an emergency stop button is also included, and an emergency stop button is installed on the front left side of the mounting base.

[0011] In a preferred embodiment of the present invention, rollers are also included. Multiple rollers are fixedly connected to the right side of the middle part of the mounting base in a horizontally evenly distributed manner. The rollers are located at the bottom of the tray loading device.

[0012] Compared with the prior art, this utility model has the following advantages: After the visual sensor detects the tilted oral liquid bottle, the controller is triggered to drive the slider of the electric slide rail to move directly under the tilted oral liquid bottle. The electric push rod is then activated, and the telescopic rod of the electric push rod extends, pushing the clamping plate to move upward inside the flipping plate, clamping and fixing the tilted oral liquid bottle. Then, the first motor is activated, and the output end of the first motor drives the screw to rotate. The screw drives the flipping plate and the tilted oral liquid bottle to flip upward ninety degrees on the slider, correcting the tilted oral liquid bottle to an upright position, realizing flipping correction, ensuring uniform bottle posture, and guaranteeing standardized operation in subsequent processes.

[0013] By starting the second motor, the output of the second motor drives the rotating shaft to rotate 90 degrees, which in turn causes the baffle plate on the tray to rotate from a horizontal release state to a vertical limiting state, thus limiting and fixing the trayed oral liquid bottles. This effectively prevents the oral liquid bottles from falling or being damaged due to the shaking of the tray during subsequent movement, thereby improving the safety of the tray-loading device. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is an enlarged view of the vision sensor, electric slide rail, and slider of this utility model.

[0016] Figure 3 This utility model Figure 2 Enlarged view of point A in the middle.

[0017] Figure 4 This is a three-dimensional structural diagram of the rotating shaft and the blocking plate of this utility model.

[0018] The above-mentioned figures include the following reference numerals: 1. Mounting base, 2. Plate loading device, 3. Pushing device, 4. Translation and flipping mechanism, 401. Vision sensor, 402. Electric slide rail, 403. Slider, 404. Flipping plate, 405. First motor, 406. Screw, 407. Electric push rod, 408. Clamping plate, 5. Blocking mechanism, 501. Second motor, 502. Rotating shaft, 503. Blocking plate, 6. Rubber pad, 7. Dustproof plate, 8. Emergency stop button, 9. Roller. Detailed Implementation

[0019] Although this invention may be described with respect to a particular application or industry, those skilled in the art will recognize its broader applicability. Those skilled in the art will understand that terms such as "above," "below," "upward," "downward," etc., are used to describe the drawings and not to indicate a limitation on the scope of the invention as defined by the appended claims. Any numerical designations such as "first" or "second" are merely illustrative and not intended to limit the scope of the invention in any way.

[0020] Example: A tray-filling device for oral liquid bottles, such as Figure 1-4As shown, the device includes a mounting base 1, a tray loading device 2, a pushing device 3, a translational flipping mechanism 4, and a blocking mechanism 5. The tray loading device 2 is mounted on the right side of the mounting base 1. The tray loading device 2 has an opening at its left front end. The pushing device 3 is mounted on the left side of the mounting base 1. The translational flipping mechanism 4 for correcting the tilting of an oral liquid bottle is located in the middle of the mounting base 1. The translational flipping mechanism 4 is located between the tray loading device 2 and the pushing device 3. The blocking mechanism 5 for blocking the oral liquid bottle is located on the left side of the tray loading device 2. The blocking mechanism 5 is located on the right side of the translational flipping mechanism 4. The translation and flipping mechanism 4 includes a vision sensor 401, an electric slide rail 402, a slider 403, a flipping plate 404, a first motor 405, a screw 406, an electric push rod 407, and a clamping plate 408. The vision sensor 401 is installed at the front right side of the pushing device 3. The electric slide rail 402 is installed in the middle of the mounting base 1. A controller is provided on the electric slide rail 402, and the controller is electrically connected to the vision sensor 401. The slider 403 is slidably connected inside the electric slide rail 402. The flipping plate 404, which flips the tilted oral liquid bottle, is rotatably connected to the top of the slider 403. The size of the flipping plate 404 is adapted to the oral liquid bottle. The first motor 405 is fixedly connected to the rear right end of the slider 403. The output end of the first motor 405 is fixedly connected to the screw 406. The screw 406 is threadedly connected to the rear side of the flip plate 404. The left and right sides of the screw 406 are rotatably connected to the rear side of the slider 403. When the first motor 405 is started, the screw 406 rotates, and under the action of threaded transmission, it drives the flip plate 404 to move back and forth on the slider 403 to achieve position adjustment. The electric push rod 407 is symmetrically fixedly connected to the front and rear sides inside the flip plate 404. The telescopic rod of the electric push rod 407 is fixedly connected to the clamping plate 408 for clamping and fixing the oral liquid bottle. The electric slide rail 402 has transverse grooves inside on the left and right sides. The slider 403 slides stably on the electric slide rail 402 by cooperating with the transverse grooves. At the same time, it is convenient to drive the first motor 405 and the screw 406 to move along the electric slide rail 402, so that the translation and flipping mechanism 4 can operate the oral liquid bottle in a suitable position.

[0021] When an oral liquid bottle tipps over during transport, the tipped bottle moves with the conveyor belt to a designated position in the middle of the mounting base 1. Upon detecting the tipped bottle, the vision sensor 401 triggers the controller to activate the electric slide rail 402. The electric slide rail 402 drives the slider 403 to move directly beneath the tipped bottle. At this time, the electric push rods 407 on both sides of the flip plate 404 are activated. The telescopic rods of the electric push rods 407 extend and push the clamping plate 408 upwards to a suitable position inside the flip plate 404. Because the flip plate 404 is sized to fit the bottle, it can clamp and fix the tipped oral liquid bottle. Subsequently, the first motor 405 is activated. The output of the first motor 405 drives the screw 406 to rotate clockwise. The screw 406 causes the flip plate 404 to rotate 90 degrees clockwise upwards on the slider 403, correcting the tipped oral liquid bottle to an upright position. This flipping correction ensures uniform bottle posture and guarantees standardized operation in subsequent processes. After correction, the telescopic rod of the electric push rod 407 retracts, causing the clamping plate 408 to reset inside the flipping plate 404, allowing the corrected oral liquid bottle to fall onto the conveyor track of the mounting base 1. The conveyor track continues to transport the oral liquid bottle to the position corresponding to the pushing device 3. The output end of the first motor 405 drives the screw 406 to rotate counterclockwise, and the flipping plate 404 rotates downward on the slider 403 to reset. Subsequently, the conveyor belt transports subsequent oral liquid bottles to fill the empty space, and the pushing device 3 pushes the uniformly oriented bottles into the tray-loading device 2 to complete the tray loading.

[0022] like Figure 1 and Figure 4 As shown, the blocking mechanism 5 includes a second motor 501, a rotating shaft 502, and a blocking plate 503. The second motor 501 is fixedly connected inside the opening at the left front end of the tray-loading device 2. The output end of the second motor 501 is fixedly connected to the rotating shaft 502. The blocking plate 503 for blocking the oral liquid bottle is fixedly connected to the rotating shaft 502. When the second motor 501 is started, the rotating shaft 502 drives the blocking plate 503 to rotate, thereby realizing the blocking or release operation of the oral liquid bottle. It also includes rollers 9. Multiple rollers 9 are fixedly connected laterally and evenly distributed on the right side of the middle part of the mounting base 1. The rollers 9 are located at the bottom of the tray-loading device 2.

[0023] When the tray-loading device 2 completes its loading and needs to be removed, the second motor 501 is activated. The output of the second motor 501 drives the rotating shaft 502 to rotate. The rotating shaft 502 causes the blocking plate 503 to rotate 90 degrees upward on the left side of the tray-loading device 2, changing the blocking plate 503 from a horizontal placement state to a vertical limiting state. This limits and fixes the loaded oral liquid bottles, effectively preventing the bottles from falling or being damaged due to tray shaking during subsequent movement, thus improving the safety of the tray-loading device 2. Then, the operator moves and removes the tray-loading device 2. The roller 9 at the bottom of the tray-loading device 2 is used to reduce frictional resistance during movement.

[0024] like Figure 1 As shown, it also includes a dustproof plate 7, which is fixedly connected to the top of the pushing device 3. It also includes an emergency stop button 8, which is installed on the front left side of the mounting base 1. Furthermore, it includes rubber pads 6, which are symmetrically fixedly connected to the front and rear sides of the tray loading device 2.

[0025] When dust protection is required for the pushing device 3, the dustproof plate 7 on the top of the pushing device 3 can prevent dust from entering the interior and avoid affecting the pushing effect; when the equipment malfunctions, pressing the emergency stop button 8 can quickly cut off the power supply, causing the equipment to stop running instantly, preventing the mechanical failure from worsening and avoiding the escalation of electrical hazards.

[0026] The above embodiments are provided for those skilled in the art to implement or use the present invention. Those skilled in the art can make various modifications or changes to the above embodiments without departing from the inventive concept of the present invention. Therefore, the protection scope of the present invention is not limited to the above embodiments, but should be the maximum scope that conforms to the innovative features mentioned in the claims.

Claims

1. A tray-filling device for oral liquid bottles, characterized in that, The device includes a mounting base (1), a tray loading device (2) is mounted on the right side of the mounting base (1), an opening is provided at the front left side of the tray loading device (2), a pushing device (3) is mounted on the left side of the mounting base (1), a translational flipping mechanism (4) for correcting the tilting of oral liquid bottles is provided in the middle of the mounting base (1), the translational flipping mechanism (4) is located between the tray loading device (2) and the pushing device (3), a blocking mechanism (5) for blocking the oral liquid bottles is provided on the left side of the tray loading device (2), and the blocking mechanism (5) is located on the right side of the translational flipping mechanism (4).

2. The oral liquid bottle filling device according to claim 1, characterized in that, The translation and flipping mechanism (4) includes a vision sensor (401). The vision sensor (401) is installed on the front right side of the pushing device (3). An electric slide rail (402) is installed in the middle of the mounting base (1). A controller is provided on the electric slide rail (402). The controller is electrically connected to the vision sensor (401). A slider (403) is slidably connected inside the electric slide rail (402). A flipping plate (404) for flipping the tilted oral liquid bottle is rotatably connected to the top of the slider (403). The size of the flipping plate (404) is adapted to the oral liquid bottle. A first [missing information] is fixedly connected to the rear right end of the slider (403). The first motor (405) has a screw (406) fixedly connected to its output end. The middle part of the screw (406) is threadedly connected to the rear side of the flip plate (404). The left and right sides of the screw (406) are rotatably connected to the rear side of the slider (403). The flip plate (404) has electric push rods (407) fixedly connected symmetrically to its front and rear sides. The telescopic rod of the electric push rod (407) is fixedly connected to a clamping plate (408) for clamping and fixing the oral liquid bottle. The electric slide rail (402) has transverse grooves on its left and right sides. The slider (403) slides on the electric slide rail (402) by cooperating with the transverse grooves.

3. The oral liquid bottle filling device according to claim 1, characterized in that, The blocking mechanism (5) includes a second motor (501). The second motor (501) is fixedly connected inside the front opening on the left side of the tray loading device (2). The output end of the second motor (501) is fixedly connected to a rotating shaft (502). A blocking plate (503) for blocking the oral liquid bottle is fixedly connected on the rotating shaft (502).

4. A tray-filling device for oral liquid bottles according to claim 1, characterized in that, It also includes rubber pads (6), and the tray loading device (2) is symmetrically fixedly connected with rubber pads (6) on both the front and rear sides.

5. A tray-filling device for oral liquid bottles according to claim 1, characterized in that, It also includes a dustproof plate (7), which is fixedly connected to the top of the pushing device (3).

6. A tray-filling device for oral liquid bottles according to claim 1, characterized in that, It also includes an emergency stop button (8), which is installed on the front left side of the mounting base (1).

7. A tray-filling device for oral liquid bottles according to claim 1, characterized in that, It also includes rollers (9), and multiple rollers (9) are fixedly connected in a horizontally evenly distributed manner on the right side of the middle part of the mounting base (1), and the rollers (9) are located at the bottom of the tray loading device (2).

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