Belt pressing device of bucket wheel tripper car

By using a hydraulically driven clamping structure and tensioning wheel adjustment, the problems of belt misalignment and slackness at the tail of the bucket wheel excavator have been solved, achieving stable operation of the conveyor belt and stable power transmission, thereby improving work efficiency and service life.

CN224211754UActive Publication Date: 2026-05-08HEBEI ZHENGTAI EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HEBEI ZHENGTAI EQUIP CO LTD
Filing Date
2025-04-29
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

The existing bucket wheel excavator tail car conveyor belt is prone to deviation and slack, resulting in unstable conveying and affecting work efficiency and service life.

Method used

A belt pressing device for the tail car of a bucket wheel excavator was designed. The device uses a hydraulic cylinder to drive a hydraulic rod, which in turn moves the connecting seat and connecting rod. The pressing cylinder on the mounting shaft is adjusted to press the conveyor belt, and the tension of the transmission chain is adjusted by the tension wheel to ensure the stable operation of the transmission chain and the conveyor belt.

Benefits of technology

This has enabled stable operation of the conveyor belt, improved work efficiency and reliability, ensured the stability of power transmission, and extended the service life of the conveyor belt.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224211754U_ABST
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Abstract

The utility model relates to the field of belt pressing devices, and discloses a bucket wheel tripper car belt pressing device which comprises a frame, an installation frame is fixedly connected to the upper end face of the frame, a transmission structure is fixedly arranged at the edge position of one side of the installation frame and comprises a transmission motor, and the output end of the transmission motor is fixedly connected with a driving wheel. The outer surface of the driving wheel is in meshed connection with a transmission chain, the other side of the inner surface of the transmission chain is in meshed connection with a transmission wheel, a connecting shaft is clamped to the center of the transmission wheel, and a pressing structure is in bolted connection with the center of the lower end face of the mounting frame and comprises a fixing frame. A mounting base is fixedly arranged at the edge of the upper end face of the fixing frame. According to the utility model, hydraulic oil in the hydraulic cylinder is controlled, and the hydraulic rod slides in the hydraulic cylinder, so that the connecting seat, the connecting rod, the connecting rod and other parts are driven to move, and the pressing force on a target part is adjusted by the pressing barrel on the mounting shaft.
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Description

Technical Field

[0001] This utility model relates to the field of belt pressing devices, and in particular to a belt pressing device for the tail car of a bucket wheel excavator. Background Technology

[0002] A bucket wheel stacker-reclaimer is a high-efficiency loading and unloading machine used in large dry bulk cargo yards for continuous conveying of materials, which can both stack and reclaim materials. It consists of a belt conveyor arm that can tilt and swing horizontally, a bucket wheel at its front end, a frame, and a running mechanism. The belt can run in both directions. When reclaiming materials, the bucket wheel picks up the materials and sends them out through the conveyor arm. When stacking materials, the goods brought in by the main conveyor are thrown into the yard through the conveyor arm.

[0003] During operation, the conveyor belt of the tail section of a bucket wheel excavator frequently experiences problems such as belt misalignment and slack. Belt misalignment not only affects the normal transport of materials but may also lead to accelerated belt wear and reduced service life; belt slack can cause belt slippage, affecting the working efficiency of the bucket wheel excavator. Currently available belt pressing devices have drawbacks such as complex structure, inconvenient adjustment, and unsatisfactory pressing effect, and cannot adequately meet the requirements for stable operation of the bucket wheel excavator's tail section conveyor belt.

[0004] Therefore, this utility model provides a belt pressing device for the tail car of a bucket wheel excavator to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a belt pressing device for the tail car of a bucket wheel excavator. The tensioning wheel outside the drive chain can effectively adjust the tension of the drive chain. It is rotatably connected to the lower edge of the mounting frame via a positioning bracket, and the tensioning wheel can be adjusted according to the working state of the drive chain.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a bucket wheel excavator tail car belt pressing device, comprising a frame, a mounting bracket fixedly connected to the upper end face of the frame, a transmission structure fixedly arranged at one edge of the mounting bracket, the transmission structure comprising a transmission motor, a drive wheel fixedly connected to the output end of the transmission motor, a transmission chain meshing with the outer surface of the drive wheel, a transmission wheel meshing with the other side of the inner surface of the transmission chain, a connecting shaft snapped at the center of the transmission wheel, and a pressing structure bolted to the center of the lower end face of the mounting bracket, the pressing structure comprising a fixing frame, and a mounting base fixedly arranged at the edge of the upper end face of the fixing frame;

[0007] Through the above technical solution, the frame provides a supporting foundation for the subsequent structure, the transmission structure is part of the mounting frame, the function of the transmission motor is to drive the drive wheel to rotate, the outer surface of the drive wheel and the transmission chain are meshed to transmit power, when the drive wheel rotates, the transmission chain can drive the transmission wheel to rotate, the transmission wheel can drive the connecting shaft to rotate synchronously when it rotates, and the mounting base is used to install other components.

[0008] Furthermore, hydraulic cylinders are rotatably connected to the two side edges of the mounting base, hydraulic rods are slidably connected around the inner surface of the hydraulic cylinders, a connecting seat is rotatably connected to the other side of the hydraulic rod, a connecting rod is fixedly connected to the other side of the connecting seat, and connecting rods are fixedly provided on both sides of the connecting rod.

[0009] Through the above technical solution, the function of the hydraulic cylinder is to drive the hydraulic rod, the function of the hydraulic rod is to move the connecting seat, the function of the connecting rod is to push the connecting rod to move, and the function of the connecting rod is to install other components.

[0010] Furthermore, positioning seats are bolted to the upper positions on both sides of the connecting rod, and mounting shafts are rotatably connected to the inner surfaces of the positioning seats. A clamping cylinder is fixedly installed on the outer surface of the mounting shaft.

[0011] Through the above technical solution, the positioning seat is used to determine the position of the mounting shaft, the mounting shaft is used to install the clamping cylinder, and the clamping cylinder is used to clamp the conveyor belt.

[0012] Furthermore, a tensioning wheel is rotatably provided on one side of the outer surface of the transmission chain, and a positioning frame is rotatably connected to the inner surface of the tensioning wheel. The positioning frame is rotatably connected to the edge of the lower end face of the mounting frame.

[0013] Through the above technical solution, the function of the tensioning wheel is to tension the transmission chain, and the function of the positioning frame is to fix the position of the tensioning wheel.

[0014] Furthermore, a main shaft is fixedly connected to the other side of the connecting shaft, and an active roller is snapped onto the outer surface of the main shaft;

[0015] Through the above technical solution, the main shaft drives the drive roller to rotate, and the drive roller drives the conveyor belt to rotate.

[0016] Furthermore, auxiliary shafts are rotatably provided at both sides of the inner wall of the mounting frame, and auxiliary rollers are snapped onto the outer surface of the auxiliary shafts;

[0017] Through the above technical solution, the function of the auxiliary shaft is to drive the auxiliary roller to rotate, and the function of the auxiliary roller is to guide the position of the conveyor belt.

[0018] Furthermore, a fixing plate is rotatably provided on both sides of the lower part of the connecting rod, and a connecting line is fixedly provided on one side of the outer surface of the hydraulic cylinder;

[0019] Through the above technical solution, the function of the fixing plate is to fix the position of the clamping structure, and the function of the connecting line is to connect the control element of the hydraulic cylinder.

[0020] Furthermore, a conveyor belt is slidably connected to the outer surface of the auxiliary roller;

[0021] Through the above technical solution, the function of the conveyor belt is to transport coal to the bucket wheel excavator.

[0022] This utility model has the following beneficial effects:

[0023] 1. The present invention proposes a belt pressing device for the tail car of a bucket wheel excavator. This device controls the hydraulic oil in the hydraulic cylinder, and the hydraulic rod slides in the hydraulic cylinder, thereby driving the connecting seat, connecting rod, connecting rod and other components to move. This allows the pressing cylinder on the mounting shaft to adjust the pressing force on the target component. The adjustable pressing function can be flexibly adjusted according to different working needs, which helps to improve the working efficiency and reliability of the entire device.

[0024] 2. The present invention proposes a belt pressing device for the tail car of a bucket wheel excavator. The tensioning wheel outside the transmission chain of this device can effectively adjust the tension of the transmission chain. It is rotatably connected to the lower end edge of the mounting frame through the positioning frame. The tensioning wheel can be adjusted according to the working state of the transmission chain to ensure that the transmission chain always maintains a suitable tension, thereby ensuring the stability of power transmission and indirectly improving the stability of the conveyor belt operation. Attached Figure Description

[0025] Figure 1 This is the first axonometric drawing of this utility model;

[0026] Figure 2 This is the second axonometric drawing of the present invention;

[0027] Figure 3 This is a schematic diagram of the first clamping structure of this utility model;

[0028] Figure 4 This is a schematic diagram of the second clamping structure of this utility model;

[0029] Figure 5 This is a schematic diagram of the transmission structure of this utility model.

[0030] Legend:

[0031] 1. Frame; 2. Mounting bracket; 3. Transmission structure; 301. Drive motor; 302. Drive wheel; 303. Drive chain; 304. Connecting shaft; 305. Drive wheel; 306. Positioning bracket; 307. Tensioning wheel; 4. Conveyor belt; 5. Auxiliary shaft; 6. Drive roller; 7. Auxiliary roller; 8. Main shaft; 9. Clamping structure; 901. Fixing bracket; 902. Fixing plate; 903. Mounting seat; 904. Connecting line; 905. Hydraulic cylinder; 906. Hydraulic rod; 907. Connecting seat; 908. Connecting rod; 909. Positioning seat; 9010. Mounting shaft; 9011. Clamping cylinder; 9012. Connecting rod. Detailed Implementation

[0032] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0033] Example

[0034] Reference Figure 1-5 This utility model provides an embodiment of a bucket wheel excavator tail car belt pressing device, comprising a frame 1, a mounting bracket 2 fixedly connected to the upper end face of the frame 1, the mounting bracket 2 for mounting other components, a transmission structure 3 fixedly disposed on one edge of the mounting bracket 2, the transmission structure 3 for providing power, the transmission structure 3 including a transmission motor 301 for transmitting power, a drive wheel 302 fixedly connected to the output end of the transmission motor 301 for transmitting the power of the transmission motor 301, and a transmission chain 303 meshing with the outer surface of the drive wheel 302 for transmitting power. The transmission belt 4 is fed to the transmission wheel 305. The transmission wheel 305 is meshed with the transmission chain 303 on the other side of the inner surface. The transmission wheel 305 is used to drive the connecting shaft 304 to rotate. The connecting shaft 304 is snapped at the center of the transmission wheel 305. The connecting shaft 304 is used to drive the main shaft 8 to rotate. The center of the lower end face of the mounting bracket 2 is bolted with a clamping structure 9. The clamping structure 9 is used to clamp the transmission belt 4. The clamping structure 9 includes a fixing frame 901. The fixing frame 901 is used to fix the position of the clamping structure 9. The upper end face edge of the fixing frame 901 is fixedly provided with a mounting seat 903. The mounting seat 903 is used to install the hydraulic cylinder 905.

[0035] Hydraulic cylinders 905 are rotatably connected to the two edges of the mounting base 903. Hydraulic cylinders 905 drive hydraulic rods 906. Hydraulic rods 906 are slidably connected to the inner surface of hydraulic cylinders 905. Hydraulic rods 906 push connecting seats 907 to move. Connecting seats 907 are rotatably connected to the other side of hydraulic rods 906. Connecting seats 907 drive connecting rods 9012 to move. Connecting rods 9012 are fixedly connected to the other side of connecting seats 907. Connecting rods 9012 drive connecting rods 908 on both sides to move. 2. Connecting rods 908 are fixedly installed on both sides. The connecting rods 908 are used to drive the pressing cylinders 9011 at the edge position to move and press the conveyor belt 4. Positioning seats 909 are bolted to the upper positions on both sides of the connecting rods 908. Positioning seats 909 are used to fix the position of the mounting shaft 9010. The mounting shaft 9010 is rotatably connected to the inner surface of the positioning seat 909. The mounting shaft 9010 is used to install the pressing cylinders 9011. The pressing cylinders 9011 are fixedly installed on the outer surface of the mounting shaft 9010. The pressing cylinders 9011 are used to press the conveyor belt 4.

[0036] A tensioning wheel 307 is rotatably mounted on one side of the outer surface of the transmission chain 303. The tensioning wheel 307 is used to tension the transmission chain 303. A positioning frame 306 is rotatably connected to the inner surface of the tensioning wheel 307. The positioning frame 306 is used to fix the position of the tensioning wheel 307. The positioning frame 306 is rotatably connected to the lower end edge of the mounting frame 2. A main shaft 8 is fixedly connected to the other side of the connecting shaft 304. The main shaft 8 is used to drive the drive roller 6 to rotate. The drive roller 6 is snapped onto the outer surface of the main shaft 8. The drive roller 6 is used to drive the conveyor belt 4 to rotate. The inner walls of the mounting frame 2 are located on both sides. An auxiliary shaft 5 is rotatably mounted at the edge position. The auxiliary shaft 5 is used to drive the auxiliary roller 7 to rotate. The auxiliary roller 7 is snapped onto the outer surface of the auxiliary shaft 5. The auxiliary roller 7 is used to assist the conveyor belt 4 in rotating. Fixing plates 902 are rotatably mounted on both sides of the lower position of the connecting rod 908. The fixing plates 902 are used to fix the position of the clamping structure 9. A connecting line 904 is fixedly mounted on one side of the outer surface of the hydraulic cylinder 905. The connecting line 904 is used to connect to an external control device. The conveyor belt 4 is slidably connected to the outer surface of the auxiliary roller 7. The conveyor belt 4 is used to transport coal to the bucket wheel excavator.

[0037] Working Principle: The output of the drive motor 301 drives the fixedly connected drive wheel 302 to rotate. The rotation of the drive wheel 302 drives the transmission chain 303 to circulate. The movement of the transmission chain 303 drives the drive wheel 305 to rotate. The main shaft 8, fixedly connected to the other side of the connecting shaft 304, also rotates synchronously. The drive roller 6, which is engaged with the outer surface of the main shaft 8, rotates with the rotation of the main shaft 8. The rotation of the drive roller 6 drives the conveyor belt 4, which is slidably connected to its outer surface, to start moving. The auxiliary roller 7 supports and guides the conveyor belt 4, ensuring that the conveyor belt 4 can stably circulate between the drive roller 6 and the auxiliary roller 7. The position and angle of the tensioning wheel 307 can be adjusted according to the working state of the transmission chain 303, thereby adjusting the tension of the transmission chain 303 and ensuring the stability of the transmission. The hydraulic cylinder 905 is connected to the hydraulic control system through the connecting line 904. When it is necessary to adjust the clamping force of the clamping cylinder 9011 on the conveyor belt 4, the hydraulic control system controls the flow of hydraulic oil inside the hydraulic cylinder 905. The flow of hydraulic oil causes the hydraulic rod 906 to slide around the inner surface of the hydraulic cylinder 905. The other side of the hydraulic rod 906 is rotatably connected to the connecting seat 907, so the extension and retraction of the hydraulic rod 906 will cause the connecting seat 907 to move. The connecting rod 9012, which is fixedly connected to the other side of the connecting seat 907, moves with the movement of the connecting seat 907. Since connecting rods 908 are fixedly installed on both sides of the connecting rod 9012, the connecting rods 908 will also move accordingly. The inner surface of the positioning seat 909, which is bolted to the upper part of both sides of the connecting rod 908, is rotatably connected to the mounting shaft 9010. When the connecting rod 908 moves, the clamping cylinder 9011, which is fixedly installed on the outer surface of the mounting shaft 9010, moves with the movement of the mounting shaft 9010, thereby adjusting the clamping force on the conveyor belt 4.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A belt pressing device for the tail car of a bucket wheel excavator, comprising a frame (1), characterized in that: A mounting bracket (2) is fixedly connected to the upper end face of the frame (1). A transmission structure (3) is fixedly provided on one side edge of the mounting bracket (2). The transmission structure (3) includes a transmission motor (301). A drive wheel (302) is fixedly connected to the output end of the transmission motor (301). A transmission chain (303) is meshed with the outer surface of the drive wheel (302). A transmission wheel (305) is meshed with the other side of the inner surface of the transmission chain (303). A connecting shaft (304) is snapped into the center of the transmission wheel (305). A clamping structure (9) is bolted to the center of the lower end face of the mounting bracket (2). The clamping structure (9) includes a fixing bracket (901). A mounting seat (903) is fixedly provided on the edge of the upper end face of the fixing bracket (901).

2. The belt pressing device for the tail car of a bucket wheel excavator according to claim 1, characterized in that: Hydraulic cylinders (905) are rotatably connected to the two edges of the mounting base (903). Hydraulic rods (906) are slidably connected around the inner surface of the hydraulic cylinders (905). A connecting seat (907) is rotatably connected to the other side of the hydraulic rods (906). A connecting rod (9012) is fixedly connected to the other side of the connecting seat (907). Connecting rods (908) are fixedly provided on both sides of the connecting rod (9012).

3. The belt pressing device for the tail car of a bucket wheel excavator according to claim 2, characterized in that: The connecting rod (908) is bolted to the upper position on both sides with positioning seats (909). The inner surface of the positioning seat (909) is rotatably connected to the mounting shaft (9010), and the outer surface of the mounting shaft (9010) is fixedly provided with a clamping cylinder (9011).

4. The belt pressing device for the tail car of a bucket wheel excavator according to claim 1, characterized in that: A tensioning wheel (307) is rotatably mounted on one side of the outer surface of the transmission chain (303), and a positioning frame (306) is rotatably connected to the inner surface of the tensioning wheel (307). The positioning frame (306) is rotatably connected to the lower edge of the mounting frame (2).

5. The belt pressing device for the tail car of a bucket wheel excavator according to claim 1, characterized in that: A main shaft (8) is fixedly connected to the other side of the connecting shaft (304), and an active roller (6) is snapped onto the outer surface of the main shaft (8).

6. The belt pressing device for the tail car of a bucket wheel excavator according to claim 1, characterized in that: The mounting bracket (2) has auxiliary shafts (5) rotatably mounted on both sides of its inner wall edge, and auxiliary rollers (7) are snapped onto the outer surface of the auxiliary shafts (5).

7. The belt pressing device for the tail car of a bucket wheel excavator according to claim 2, characterized in that... The connecting rod (908) has a fixing plate (902) rotatably installed on both sides near the lower position, and a connecting line (904) is fixedly installed on one side of the outer surface of the hydraulic cylinder (905).

8. A belt pressing device for the tail car of a bucket wheel excavator according to claim 6, characterized in that... The auxiliary roller (7) is slidably connected to a conveyor belt (4) on its outer surface.