Feeding mechanism of cap piece sewing device

By designing the feeding mechanism of the cap sewing device, and utilizing the combination of the crushing component and the separating conveying component, the automatic feeding of fabric raw materials piece by piece was achieved, which solved the problems of high cost and low efficiency caused by manual sewing, and improved product consistency and quality control.

CN224212032UActive Publication Date: 2026-05-08HELIN NINGBO SEWING MASCH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HELIN NINGBO SEWING MASCH CO LTD
Filing Date
2025-06-19
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

The current cap sewing process relies on manual operation, resulting in high production costs, high labor intensity, poor product consistency, and difficulty in quality control.

Method used

Design a feeding mechanism for a cap sewing device, including a feeding frame, a crushing component and a separating conveying component. It utilizes negative pressure adsorption and cylinder drive to achieve automatic feeding of fabric raw materials piece by piece. Through the cooperation of crushing blocks and flat pallets, it achieves single-layer peeling and conveying of fabric raw materials.

Benefits of technology

It has enabled automated feeding of fabric raw materials, improved processing efficiency, reduced labor demand, and enhanced product consistency and quality control.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224212032U_ABST
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Abstract

The utility model discloses a feeding mechanism of a hat piece sewing device, which comprises a machine frame, a pair of feeding frames used for storing cloth raw materials are arranged on the machine frame, lifting tables are arranged in the feeding frames, a conveying mechanism used for conveying the cloth raw materials to a detection platform is arranged beside the feeding frames, and the lifting tables are arranged on the conveying mechanism. A single-layer stripping mechanism is further arranged beside the feeding frame, the single-layer stripping mechanism comprises a rolling assembly and a separating and conveying assembly, the rolling assembly is arranged on the rack in a horizontally-moving mode and comprises a rolling block driven by a rolling driving mechanism to rotate, a rolling curved surface is arranged on the bottom face of the rolling block, and the separating and conveying assembly is arranged on the bottom face of the rolling block. The separation conveying assembly comprises a flat supporting plate driven by a separation driving device to move. The cloth feeding device has the advantages that the structure is reasonable, cloth raw materials can be automatically fed piece by piece, and the processing efficiency can be improved.
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Description

Technical Field

[0001] This utility model relates to the field of cap sewing technology, specifically to a feeding mechanism for a cap sewing device. Background Technology

[0002] A hat is made by stitching together multiple pieces of fabric, each piece requiring two pieces of fabric placed side-by-side to be sewn together. Currently, the sewing of these pieces is mostly done manually. Workers take two pieces of fabric from a basket, stack them, and then sew them together using a sewing machine to complete the hat piece.

[0003] With rising labor costs leading to increased production costs, and due to variations in worker skills and proficiency, inconsistent hat panel production results in poor quality control. Manual sewing is costly, physically demanding, inefficient, and inconsistent; therefore, automated hat panel sewing equipment is needed. Utility Model Content

[0004] The purpose of this utility model is to overcome the above-mentioned deficiencies and to disclose to the public a feeding mechanism for a hat piece sewing device that has a reasonable structure, can realize automatic feeding of fabric raw materials piece by piece, and can improve processing efficiency.

[0005] The technical solution of this utility model is implemented as follows:

[0006] A feeding mechanism for a cap sewing device includes a frame with a pair of feeding frames for storing fabric raw materials. A lifting platform is located within each feeding frame. A conveying mechanism for transporting the fabric raw materials to a testing platform is located beside each feeding frame. A single-layer peeling mechanism is also located beside each feeding frame. The single-layer peeling mechanism includes a pressing component and a separating conveying component. The pressing component is movably mounted on the frame and includes a pressing block that rotates due to a pressing drive mechanism. The bottom surface of the pressing block has a pressing curved surface. The separating conveying component includes a flat support plate that moves due to a separating drive mechanism.

[0007] Further optimization measures for this technical solution are as follows:

[0008] As an improvement, the compaction block is connected to a negative pressure device, and the compaction block is provided with adsorption holes. The adsorption holes, utilizing negative pressure adsorption, make the single-layer peeling of the fabric material more convenient and efficient.

[0009] As an improvement, the rolling drive mechanism includes a first cylinder, a cam connected to the first cylinder, a rotating shaft connected to the cam, and the rolling block fixed to the rotating shaft.

[0010] As an improvement, the frame is equipped with a translation cylinder, a rolling component bracket is fixed on the translation cylinder, a first vertical cylinder is provided on the rolling component bracket, a mounting base is provided on the first vertical cylinder, the first cylinder is mounted on the mounting base, and the rotating shaft is rotatably engaged with the mounting base.

[0011] As an improvement, the separation drive device is a second cylinder, a slider is fixed to the bottom of the flat support plate, a slider guide rail is fixed on the frame, and the slider slides in cooperation with the corresponding slider guide rail.

[0012] As an improvement, the conveying mechanism includes a base with a horizontal slide rail on it. A slide block is mounted on the horizontal slide rail, and a second vertical cylinder is fixed on the slide block. An adsorption head is mounted on the second vertical cylinder. The fabric raw material is transferred and conveyed via the adsorption head, resulting in a simple structure and reliable gripping.

[0013] As an improvement, slide rails are provided on both sides of the horizontal slide rail, and the slides slide in slidable engagement with the slide rails.

[0014] As an improvement, the second vertical cylinder is provided with an adsorption head bracket, and the adsorption heads are fixed side by side on the adsorption head bracket.

[0015] As an improvement, the bottom of the frame is equipped with lockable rollers. The rollers facilitate the overall movement of the cap sewing device.

[0016] The advantages of this utility model compared with the prior art are:

[0017] The feeding mechanism of this utility model for a cap piece sewing device has a reasonable structure. It uses a feeding frame to store fabric raw materials. During feeding, the fabric raw materials are crushed by a crushing component, causing one end of the fabric raw materials to curl up. Then, the top layer of fabric raw materials in the feeding frame is separated by a separating conveying component. Finally, the fabric raw materials are conveyed to the detection platform (next process) by a conveying mechanism, realizing the piece-by-piece conveying and automatic feeding of fabric raw materials, which can liberate labor and improve processing efficiency. Attached Figure Description

[0018] Figure 1 This is a perspective structural diagram of an embodiment of the present utility model;

[0019] Figure 2 yes Figure 1 Enlarged view of section A in the middle;

[0020] Figure 3 yes Figure 2 Enlarged view of section A1;

[0021] Figure 4 This is a schematic diagram of the structure of the crushing component according to an embodiment of the present invention;

[0022] Figure 5 This is a schematic diagram of the structure of the compaction block of this utility model.

[0023] The names of the reference numerals in the accompanying drawings of this utility model are:

[0024] Frame 1, Roller 11, Feeding frame 2, Lifting platform 21, Detection platform 3, Conveying mechanism 4, Base 41, Horizontal slide rail 42, Slide 43, Second vertical cylinder 44, Adsorption head 45, Adsorption head bracket 45a, Slide guide rail 46, Rolling assembly 5, Rolling block 51, Rolling surface 51a, Adsorption hole 51b, First cylinder 52, Cam 53, Rotating shaft 54, Separation conveying assembly 6, Flat support plate 61, Second cylinder 62, Slider 63, Slider guide rail 64, Translation cylinder 71, Rolling assembly bracket 72, First vertical cylinder 73, Mounting base 74. Detailed Implementation

[0025] The present invention will be further described in detail below with reference to the accompanying drawings:

[0026] The following description is intended to disclose the present invention so that those skilled in the art can implement it. The preferred embodiments described below are merely examples, and other obvious modifications will be apparent to those skilled in the art. The basic principles of the present invention defined in the following description can be used in other embodiments, modifications, improvements, equivalents, and other technical solutions that do not depart from the spirit and scope of the present invention.

[0027] Those skilled in the art should understand that in the disclosure of this utility model, the terms "longitudinal", "lateral", "up", "down", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or position based on the orientation or positional relationship shown in the accompanying drawings. They are only for the purpose of simplifying the description of this utility model and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the above terms should not be construed as limitations on this utility model.

[0028] It is understood that the term "a" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element can be one, while in another embodiment, the number of the element can be multiple, and the term "a" should not be understood as a limitation on the number.

[0029] like Figures 1 to 5As shown, a feeding mechanism for a cap sewing device includes a frame 1. A pair of feeding frames 2 for storing fabric raw materials are provided on the frame 1. A lifting platform 21 is provided inside the feeding frame 2. A conveying mechanism 4 for conveying the fabric raw materials to a detection platform 3 is provided next to the feeding frame 2. A single-layer peeling mechanism is also provided next to the feeding frame 2. The single-layer peeling mechanism includes a rolling component 5 and a separation conveying component 6. The rolling component 5 is movably mounted on the frame 1. The rolling component 5 includes a rolling block 51 that is driven to rotate by a rolling drive mechanism. The bottom surface of the rolling block 51 is provided with a rolling curved surface 51a. The separation conveying component 6 includes a flat support plate 61 that is driven to move by a separation drive device.

[0030] The crushing block 51 is connected to a negative pressure device (the air pipe connected to the negative pressure device is not shown in the figure), and the crushing block 51 is provided with an adsorption hole 51b. While the crushing block 51 crushes the fabric material, the adsorption hole 51b uses negative pressure to adsorb the fabric material, so that one end of the top layer of fabric material can be more effectively lifted, facilitating the insertion of the flat support plate 61 of the separation conveying component 6, so as to achieve the purpose of separating the top layer of fabric material.

[0031] The rolling drive mechanism includes a first cylinder 52, a cam 53 connected to the first cylinder 52, a rotating shaft 54 ​​connected to the cam 53, and the rolling block 51 fixed to the rotating shaft 54.

[0032] The frame 1 is equipped with a translation cylinder 71, on which a compaction assembly bracket 72 is fixed. A first vertical cylinder 73 is mounted on the compaction assembly bracket 72, and a mounting base 74 is mounted on the first vertical cylinder 73. The first cylinder 52 is mounted on the mounting base 74, and the rotating shaft 54 ​​is rotatably engaged with the mounting base 74. The upper end of the first cylinder 52 is hinged to the mounting base 74. The first cylinder 52 drives the cam 53 to rotate, which in turn drives the rotating shaft 54 ​​to rotate, thereby causing the compaction block 51 to rotate. The translation cylinder 71 drives the entire compaction assembly 5 to move horizontally, while the first vertical cylinder 73 drives the lifting and lowering of the compaction assembly 5.

[0033] The separation drive device is a second cylinder 62, the bottom of the flat support plate 61 is fixed with a slider 63, the frame 1 is fixed with a slider guide rail 64, and the slider 63 slides in cooperation with the corresponding slider guide rail 64.

[0034] The conveying mechanism 4 includes a base 41, a horizontal slide rail 42 on the base 41, a slide block 43 on the horizontal slide rail 42, a second vertical cylinder 44 fixed on the slide block 43, and an adsorption head 45 mounted on the second vertical cylinder 44. In this embodiment, the slide block 43 is driven to move by the cylinder. Through the cooperation of the slide block 43 and the second vertical cylinder 44, the adsorption head 45 can move in space.

[0035] The horizontal slide rail 42 is provided with slide guide rails 46 on both sides, and the slide 43 slides in cooperation with the slide guide rails 46. The slide guide rails 46 make the movement of the slide 43 smoother.

[0036] The second vertical cylinder 44 is equipped with an adsorption head bracket 45a, and the adsorption heads 45 are fixed side-by-side on the adsorption head bracket 45a. The adsorption head bracket 45a facilitates the fixation of the adsorption heads 45.

[0037] The bottom of the frame 1 is equipped with lockable rollers 11. The rollers 11 facilitate the overall movement of the cap sewing device, and can be locked after the device is in position.

[0038] Working principle:

[0039] The cap sewing device of this utility model uses two pieces of fabric material to be fed simultaneously. Two stacks of multi-layered fabric material are placed on the lifting platform 21 of the corresponding feeding frame 2. The lifting platform 21 gradually rises to transport the fabric material upwards. Since only the top layer of fabric material needs to be taken each time it is fed, the top layer of fabric material needs to be peeled off, thereby achieving the purpose of feeding one piece at a time.

[0040] The feeding mechanism of the cap sewing device of this utility model is equipped with a single-layer peeling mechanism, which peels off the top layer of fabric material through the cooperation of the crushing component 5 and the separating conveying component 6. The specific process is as follows: Through the cooperation of the translation cylinder 71 and the first vertical cylinder 73, the crushing block 51 is moved above the feeding frame 2. While the crushing block 51 is descending, the first cylinder 52 drives the rotating shaft 54 ​​to rotate through the cam 53, which in turn drives the crushing block 51 to rotate, so that the crushing block 51 rotates and crushes the fabric material, causing the top layer of fabric material near the separating conveying component 6 to be lifted up. At the same time, the suction holes 51b on the crushing block 51 use negative pressure to absorb the lifted fabric material. Then, the second cylinder 62 drives the flat support plate 61 to move and insert below the top layer of fabric material, thereby peeling off the top layer of fabric material. At this time, the negative pressure device is turned off, and the top layer of fabric material will be laid flat on the flat support plate 61.

[0041] Next, the conveying mechanism 4 operates, driving the suction head 45 to move through the cooperation of the slide 43 and the second vertical cylinder 44. The suction head 45 transfers the fabric material on the flat support plate 61 to the detection platform 3 (next process), completing the simultaneous feeding of two pieces of fabric material. While the conveying mechanism 4 is operating, the crushing assembly 5 exits the conveying line, and the separation conveying assembly 6 resets.

[0042] By repeating this process, the fabric raw materials can be automatically fed piece by piece, freeing up labor and improving processing efficiency.

[0043] The above are merely preferred embodiments of the present utility model and are not intended to limit the implementation methods and protection scope of the present utility model. Those skilled in the art should realize that any equivalent substitutions and obvious changes made based on the description and illustrations of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A feeding mechanism for a cap sewing device, comprising a frame (1), characterized in that: The frame (1) is provided with a pair of feeding frames (2) for storing fabric raw materials. The feeding frame (2) is provided with a lifting platform (21). The feeding frame (2) is provided with a conveying mechanism (4) for conveying fabric raw materials to the testing platform (3). The feeding frame (2) is also provided with a single-layer peeling mechanism. The single-layer peeling mechanism includes a rolling component (5) and a separation conveying component (6). The rolling component (5) is movably mounted on the frame (1). The rolling component (5) includes a rolling block (51) driven to rotate by the rolling drive mechanism. The bottom surface of the rolling block (51) is provided with a rolling curved surface (51a). The separation conveying component (6) includes a flat support plate (61) driven to move by the separation drive device.

2. The feeding mechanism of the cap sewing device according to claim 1, characterized in that: The compaction block (51) is connected to a negative pressure device, and the compaction block (51) is provided with adsorption holes (51b).

3. The feeding mechanism of the cap sewing device according to claim 2, characterized in that: The rolling drive mechanism includes a first cylinder (52), a cam (53) connected to the first cylinder (52), a rotating shaft (54) connected to the cam (53), and the rolling block (51) is fixed to the rotating shaft (54).

4. The feeding mechanism of the cap sewing device according to claim 3, characterized in that: The frame (1) is provided with a translation cylinder (71), and a rolling component bracket (72) is fixed on the translation cylinder (71). A first vertical cylinder (73) is provided on the rolling component bracket (72), and a mounting base (74) is provided on the first vertical cylinder (73). The first cylinder (52) is mounted on the mounting base (74), and the rotating shaft (54) is rotatably engaged with the mounting base (74).

5. The feeding mechanism of the cap sewing device according to claim 4, characterized in that: The separation drive device is a second cylinder (62), the bottom of the flat support plate (61) is fixed with a slider (63), the frame (1) is fixed with a slider guide rail (64), and the slider (63) and the corresponding slider guide rail (64) are slidably engaged.

6. The feeding mechanism of the cap sewing device according to claim 5, characterized in that: The conveying mechanism (4) includes a base (41), a horizontal slide rail (42) is provided on the base (41), a slide block (43) is provided on the horizontal slide rail (42), a second vertical cylinder (44) is fixed on the slide block (43), and an adsorption head (45) is provided on the second vertical cylinder (44).

7. The feeding mechanism of the cap sewing device according to claim 6, characterized in that: The horizontal slide rail (42) is provided with slide guide rails (46) on both sides, and the slide (43) slides in cooperation with the slide guide rails (46).

8. The feeding mechanism of the cap sewing device according to claim 7, characterized in that: The second vertical cylinder (44) is provided with an adsorption head bracket (45a), and the adsorption heads (45) are fixed in parallel on the adsorption head bracket (45a).

9. The feeding mechanism of the cap sewing device according to claim 8, characterized in that: The bottom of the frame (1) is provided with lockable rollers (11).