Filling, uncovering, nitrogen charging and small cover pressing unit

By integrating multiple process units into the filling machine using a horizontally moving frame, the problems of large equipment size and process conflicts are solved, achieving a compact design and cost reduction.

CN224212398UActive Publication Date: 2026-05-08ZHANYI INTELLIGENT TECH (SUZHOU) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHANYI INTELLIGENT TECH (SUZHOU) CO LTD
Filing Date
2025-07-31
Publication Date
2026-05-08

AI Technical Summary

Technical Problem

The existing filling machine's station design results in bulky equipment, large floor space, and conflicting process steps, making it difficult to rationally arrange multiple process devices in a small space.

Method used

The system integrates an image unit, a filling and capping unit, a nitrogen filling unit, and a cap pressing unit using a horizontally moving frame. Through horizontal and vertical movement, combined with a lifting drive structure, it achieves a compact layout and operation of multiple process units.

Benefits of technology

This design achieves a compact overall structure for the filling machine, reducing its footprint, lowering production costs, and ensuring that the processes do not interfere with each other.

✦ Generated by Eureka AI based on patent content.

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Abstract

The filling, uncovering, nitrogen filling and small cover pressing unit comprises a horizontal moving frame, an image unit, a filling and uncovering unit, a nitrogen filling unit and a small cover pressing unit, the horizontal moving frame comprises a translation vertical plate, and the nitrogen filling unit is connected to a lifting track vertically arranged on the translation vertical plate; the image unit is fixedly connected to the translation vertical plate through a horizontal cross rod; the image unit and the nitrogen charging unit are located in the middle of the translation vertical plate, and the filling uncovering unit and the small cover pressing unit are located on the two sides of the nitrogen charging unit and avoid the image unit. Wherein the filling and uncovering unit and the small cover pressing unit are respectively connected to the translation vertical plate. By means of transverse and longitudinal movement, any unit can reach a packaging barrel of an operation station, and related technological operation is completed. The whole filling, uncovering, nitrogen filling and small cover filling unit is compact in overall structure, the occupied space is reduced, and a horizontal moving frame structure is shared, so that the production cost of the whole equipment is reduced while the overall size is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of filling machine technology, and in particular to a filling, opening, nitrogen filling, and pressure cap unit. Background Technology

[0002] Typically, the processes of opening the cap, filling with nitrogen, pressing the cap, filling, and closing the cap in a filling machine are completed at different workstations. However, the filling process takes the longest time, while the other processes are relatively short. This results in multiple workstations being required before filling, making the overall structure of the filling machine bulky and requiring a large floor space. The current technical challenge is how to optimize the workstation design, reduce the overall machine size, and ensure that the process steps do not conflict with each other. Summary of the Invention

[0003] To address the problems existing in the prior art, this utility model provides a filling, opening, nitrogen filling, and pressure cap unit, which solves the problem of rationally arranging multi-process devices in an integrated workstation with multiple process functions within a confined space.

[0004] To achieve the above objectives, the following technical solution is provided:

[0005] A filling, opening, nitrogen filling, and cap pressing unit includes a horizontal moving frame, an image unit, a filling and opening unit, a nitrogen filling unit, and a cap pressing unit. The horizontal moving frame includes a translating upright plate capable of horizontal and vertical movement. The nitrogen filling unit is connected to a vertically arranged lifting rail on the translating upright plate. The image unit is fixedly connected to the translating upright plate via a horizontal crossbar. The image unit and the nitrogen filling unit are located in the middle of the translating upright plate, while the filling and opening unit and the cap pressing unit are located on either side of the nitrogen filling unit, avoiding the image unit. The filling and opening unit is connected to the translating upright plate via a linkage plate, a drive guide rail, and a vertical drive cylinder. The telescopic cylinder of the cap pressing unit is connected to the translating upright plate.

[0006] The circumference of the image unit is provided with downward illumination.

[0007] The horizontal moving frame includes a transverse moving frame and a longitudinal extension frame. The transverse moving frame is square, and the longitudinal extension frame is fixedly connected to one side of the transverse moving frame. The longitudinal extension frame and the transverse moving frame together form an L-shape. The translational upright is movably connected to the longitudinal extension frame and can move longitudinally along the longitudinal extension frame and move laterally under the action of the transverse moving frame.

[0008] The drive guide rail is vertically mounted on the translational plate, the cylinder of the vertical drive cylinder is mounted on the translational plate, and the cylinder rod drives the linkage plate downward. The linkage plate is fixedly connected to the slider on the drive guide rail, and the filling and opening unit is fixedly connected to the linkage plate and arranged vertically downward.

[0009] The image unit is controlled to move up and down by a vertical telescopic rod, and when the image unit is lowered to a low position, the filling and opening unit and the pressing cap unit are not within the field of view of the image unit.

[0010] The small cap pressing unit is connected to the external small cap feeding module, and is used to initially pick up the small cap from the small cap feeding module and then press it onto the anti-theft cap of the packaging barrel.

[0011] The filling and opening unit is connected to an external barrel cap collection and conveying unit so that after the barrel cap is removed from the packaging barrel, it is transferred to the barrel cap collection and conveying unit.

[0012] Compared with the prior art, the advantages of this utility model are as follows:

[0013] The filling, opening, nitrogen filling, and cap pressing unit provided by this utility model rationally arranges the image unit, filling and opening unit, nitrogen filling unit, and cap pressing unit on a horizontal moving frame. It can move horizontally with the frame. The filling and opening unit, nitrogen filling unit, and cap pressing unit are each designed with a lifting drive structure, so the process is completed by lowering during operation without affecting the operation of other units. Through horizontal and vertical movement, any unit can reach the packaging barrel at the operating position to complete the relevant process operations. The entire filling, opening, nitrogen filling, and cap pressing unit has a compact structure, occupies less space, and shares a set of horizontal moving frame structure, thereby reducing the overall volume and the production cost of the entire equipment. Attached Figure Description

[0014] Figure 1 A 3D view of the unit for opening the cap, filling with nitrogen, and pressing the cap.

[0015] Figure 2 A three-dimensional view of the nitrogen-filling unit;

[0016] Figure 3 A 3D view of the filling and opening unit;

[0017] Figure 4 A 3D view of the filling and opening unit;

[0018] Figure 5 Side view of the unit for filling, opening the cap, filling with nitrogen, and pressing the small cap.

[0019] In the picture:

[0020] 10-Horizontal moving frame; 11-Transfer upright plate; 12-Horizontal moving frame; 13-Vertical extension frame; 20-Image unit; 30-Filling and opening unit; 31-Linkage plate; 32-Drive guide rail; 33-Vertical drive cylinder; 40-Nitrogen filling unit; 41-Lifting rail; 50-Small cap pressing unit. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations. Example

[0022] like Figure 1-5 As shown, this utility model provides a filling, opening, nitrogen filling, and cap pressing unit, including a horizontal moving frame 10, an image unit 20, a filling and opening unit 30, a nitrogen filling unit 40, and a cap pressing unit 50. The horizontal moving frame 10 includes a translational upright plate 11 capable of horizontal and vertical movement. The nitrogen filling unit 40 is connected to a vertically arranged lifting track 41 on the translational upright plate 11. The image unit 20 is fixedly connected to the translational upright plate 11 via a horizontal crossbar. The image unit 20 and the nitrogen filling unit 40 are located in the middle of the translational upright plate 11, while the filling and opening unit 30 and the cap pressing unit 50 are located on either side of the nitrogen filling unit 40, avoiding the image unit 20. The filling and opening unit 30 is connected to the translational upright plate 11 via a linkage plate 31, a drive guide rail 32, and a vertical drive cylinder 33. The telescopic cylinder of the cap pressing unit 50 is connected to the translational upright plate 11.

[0023] The circumference of the image unit 20 is provided with downward illumination.

[0024] The horizontal moving frame 10 includes a transverse moving frame 12 and a longitudinal extension frame 13. The transverse moving frame 12 is square, and the longitudinal extension frame 13 is fixedly connected to one side of the transverse moving frame 12. The longitudinal extension frame and the transverse moving frame together form an L-shape. The translational upright plate 11 is movably connected to the longitudinal extension frame 13 and can move longitudinally along the longitudinal extension frame 13 and move laterally under the drive of the transverse moving frame 12.

[0025] The drive rail 32 is vertically mounted on the translational plate 11, the cylinder of the vertical drive cylinder 33 is mounted on the translational plate 11, and the cylinder rod drives the linkage plate 31 downward. The linkage plate 31 is fixedly connected to the slider on the drive rail 32, and the filling and opening unit 30 is fixedly connected to the linkage plate 31 and arranged vertically downward.

[0026] The image unit 20 is controlled to move up and down by a vertical telescopic rod, and when the image unit 20 is lowered to a low position, the filling and opening unit 30 and the pressing cap unit 50 are not within the field of view of the image unit 20.

[0027] The small cap pressing unit 50 is connected to the external small cap feeding module and is used to initially pick up the small cap from the small cap feeding module and then press it onto the anti-theft cap of the packaging barrel.

[0028] The filling and opening unit 30 is connected to the external barrel cap collection and conveying unit so that after the barrel cap is removed from the packaging barrel, it is transferred to the barrel cap collection and conveying unit.

[0029] Compared with the prior art, the advantages of this utility model are as follows:

[0030] The filling, opening, nitrogen filling, and cap pressing unit 50 provided by this utility model rationally arranges the image unit 20, the filling and opening unit 30, the nitrogen filling unit 40, and the cap pressing unit 50 on a horizontal moving frame 10. It can move on the horizontal plane with the horizontal moving frame 10. The filling and opening unit 30, the nitrogen filling unit 40, and the cap pressing unit 50 are designed with lifting and lowering drive structures, so the process is completed by lowering during operation, and other units will not affect its operation. Through horizontal and vertical movement, any unit can reach the packaging barrel at the operating position to complete the relevant process operations. The entire filling, opening, nitrogen filling, and cap pressing unit 50 has a compact overall structure, occupies less space, and shares a set of horizontal moving frame 10 structure, thereby reducing the overall volume and the production cost of the entire equipment.

[0031] Note that the above description is merely a preferred embodiment of the present invention and the technical principles employed. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and various obvious changes, readjustments, and substitutions can be made without departing from the scope of protection of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments, and may include many other equivalent embodiments without departing from the concept of the present invention. The scope of the present invention is determined by the scope of the appended claims.

Claims

1. A filling, opening, nitrogen filling, and cap pressing unit, comprising a horizontally moving frame, an image unit, a filling and opening unit, a nitrogen filling unit, and a cap pressing unit, characterized in that, The horizontally moving frame includes a translating plate capable of horizontal and vertical movement. The nitrogen filling unit is connected to a vertically arranged lifting track on the translating plate. The image unit is fixedly connected to the translating plate via a horizontal crossbar. The image unit and the nitrogen filling unit are located in the middle of the translating plate, while the filling and opening unit and the pressing cap unit are located on both sides of the nitrogen filling unit, avoiding the image unit. The filling and opening unit is connected to the translating plate via a linkage plate, a drive guide rail, and a vertical drive cylinder, while the telescopic cylinder of the pressing cap unit is connected to the translating plate.

2. The filling, opening, nitrogen filling, and pressing cap unit according to claim 1, characterized in that, The circumference of the image unit is provided with downward illumination.

3. The filling, opening, nitrogen filling, and pressing cap unit according to claim 1, characterized in that, The horizontal moving frame includes a transverse moving frame and a longitudinal extension frame. The transverse moving frame is square, and the longitudinal extension frame is fixedly connected to one side of the transverse moving frame. The longitudinal extension frame and the transverse moving frame together form an L-shape. The translational upright is movably connected to the longitudinal extension frame and can move longitudinally along the longitudinal extension frame and move laterally under the action of the transverse moving frame.

4. The filling, opening, nitrogen filling, and pressing cap unit according to claim 1, characterized in that, The drive guide rail is vertically mounted on the translational plate, the cylinder of the vertical drive cylinder is mounted on the translational plate, and the cylinder rod drives the linkage plate downward. The linkage plate is fixedly connected to the slider on the drive guide rail, and the filling and opening unit is fixedly connected to the linkage plate and arranged vertically downward.

5. The filling, opening, nitrogen filling, and pressing cap unit according to claim 1, characterized in that, The image unit is controlled to move up and down by a vertical telescopic rod, and when the image unit is lowered to a low position, the filling and opening unit and the pressing cap unit are not within the field of view of the image unit.

6. The filling, opening, nitrogen filling, and pressing cap unit according to claim 1, characterized in that, The small cap pressing unit is connected to the external small cap feeding module, and is used to initially pick up the small cap from the small cap feeding module and then press it onto the anti-theft cap of the packaging barrel.

7. The filling, opening, nitrogen filling, and pressing cap unit according to claim 1, characterized in that, The filling and opening unit is connected to an external barrel cap collection and conveying unit so that after the barrel cap is removed from the packaging barrel, it is transferred to the barrel cap collection and conveying unit.