Surface dyeing high-temperature vaporization device

Abstract

The utility model discloses a flooding high-temperature vaporizing device which comprises a fixing frame, a connecting mechanism is arranged on the fixing frame, the connecting mechanism comprises a plurality of bearing seats, a spraying roller, a fixing pipe and an air inlet pipe, the bearing seats are respectively installed on the fixing frame, the spraying roller is rotatably communicated in the bearing seats, and the air inlet pipe is communicated with the spraying roller. The fixing pipe is communicated to the bearing seat, one end of the air inlet pipe is connected to external air inlet equipment, and the other end of the air inlet pipe is connected into the fixing pipe in a sliding mode. The technical problems that traditional equipment is inconvenient in steam connection and unstable in sealing are effectively solved.

Description

Technical Field

[0001] This utility model relates to the field of high-temperature vaporization technology for floating color, and more specifically, it relates to a high-temperature vaporization device for floating color. Background Technology

[0002] In contemporary industrial production and scientific research, high-temperature vaporization technology for color floating is an important material processing and surface modification method. Due to its unique physicochemical properties and processing effects, it is widely used in high-tech industrial chains such as semiconductor manufacturing, precision optical component production, special material coating, and surface treatment of advanced ceramic products. This technology, by controlling the vapor-phase migration and deposition process of specific substances in a high-temperature environment, can achieve precise control of the microstructure of material surfaces and the formation of special functional layers, endowing products with excellent optical, electrical, or physical properties. However, currently available high-temperature vaporization devices for color floating face serious technical defects in practical applications due to unreasonable design of the connection system with the external steam source. Traditional devices mostly use fixed, single-interface steam introduction systems with complex connection structures and low standardization. This results in operators needing to spend a lot of time and effort on tedious connection work during the equipment startup preparation process, including repeatedly adjusting the interface position, repeatedly confirming the sealing status, and performing preheating balancing. This inconvenient connection not only prolongs production preparation time and reduces equipment efficiency, but also increases operational errors and safety risks. Especially when handling high-temperature, high-pressure steam, poor interface sealing can lead to steam leaks, abnormal temperature fluctuations, or pressure instability, severely impacting the consistency and repeatability of processing quality. More importantly, this connection difficulty significantly limits the flexible application of the equipment under various process conditions, making process parameter adjustments and steam source switching extremely difficult, ultimately affecting product quality and production efficiency.

[0003] From the perspectives of technical implementation and application scenarios, an in-depth analysis reveals four significant shortcomings in the steam connection systems of existing high-temperature vaporization devices for floating color materials. First, regarding interface standardization, traditional devices often employ non-standardized proprietary interface designs, lacking compatibility with mainstream steam systems. This severely restricts users' choice of steam sources, forcing them to rely on matching products or customized adapters from specific suppliers. This "supplier lock-in" not only increases equipment operating costs but also limits users' freedom to flexibly select the best steam source based on actual needs, hindering process optimization and cost control. Second, in terms of connection operations, existing devices typically employ complex, multi-step connection mechanisms. Utility Model Content

[0004] In view of the problems existing in the prior art, this utility model provides a high-temperature vaporization device for floating color to solve the technical problems mentioned in the background art.

[0005] Technical solution

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-temperature vaporization device for floating color, comprising a fixed frame, a connecting mechanism provided on the fixed frame, the connecting mechanism comprising a receiving seat, a spray roller, a fixed pipe and an air inlet pipe, wherein multiple receiving seats are provided and the multiple receiving seats are respectively installed on the fixed frame, the spray roller is rotatably connected to the receiving seat, the fixed pipe is connected to the receiving seat, one end of the air inlet pipe is connected to an external air inlet device, the other end of the air inlet pipe is slidably connected to the fixed pipe, a sealing ring is provided at the lower end of the air inlet pipe and is inserted into the fixed pipe, a fixing rod is slidably provided on the side wall of the fixed pipe, an annular groove is opened on the side wall of the air inlet pipe and the fixing rod is inserted into the annular groove, and a transverse frame is provided on every two fixing rods.

[0007] The present invention is further configured such that each of the transverse frames is equipped with a tension spring, and multiple tension springs are respectively connected to the side wall of the fixed tube.

[0008] The present invention is further configured such that each of the transverse frames is provided with a push spring on both sides, and the plurality of push springs respectively abut against the side wall of the air intake pipe.

[0009] The present invention is further configured such that a pushing ring is rotatably provided on the fixed tube, a lever is provided on the fixed tube, the pushing ring is slidably connected to the lever, and the lower end of the pushing ring abuts against the plurality of transverse frames.

[0010] The present invention is further configured such that a release sleeve is rotatably provided on the fixed tube, and the release sleeve abuts against the plurality of transverse frames.

[0011] The present invention is further configured such that a follower plate is rotatably provided on the fixed frame, and a pressure roller is rotatably provided on each follower plate.

[0012] The present invention is further configured such that each of the following plates is equipped with a spring, and the other end of the spring is connected to the fixing frame.

[0013] The present invention is further configured such that a speed reducer is provided on the fixed frame, the spray roller is connected to the speed reducer, a motor is provided on the fixed frame, a belt is engaged on the extended end of the motor, and the belt is engaged with the speed reducer. Beneficial effects

[0014] Compared with the prior art, this utility model provides a high-temperature vaporization device for floating color, which has the following beneficial effects:

[0015] This innovative high-temperature vaporization device for floating dye effectively solves the technical problems of inconvenient steam connection and unstable sealing in traditional equipment through its ingenious quick-connect mechanism design, providing the textile printing and dyeing industry with a highly efficient, reliable, and easy-to-operate steam introduction solution. The core innovation of this device lies in its unique ring-locking connection system. Users can quickly connect and disconnect the steam pipes with a simple rotation, achieving a robust seal between the air intake system and the main unit. This eliminates the need for complex tools or cumbersome operating procedures, significantly improving equipment efficiency and process stability. Its working principle involves a radially controllable locking mechanism designed between the fixed connecting pipe and the movable air intake pipe. Once the air intake pipe is inserted, rotating the control ring activates multiple radial locking elements, precisely embedding them into the dedicated grooves on the air intake pipe, forming a strong mechanical connection and reliable airtight seal. Simultaneously, the mechanism is equipped with an elastic buffer system and a double-sealing structure, ensuring stable connection and excellent sealing performance even under high-temperature and high-pressure conditions. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of a high-temperature vaporization device for color floating according to this utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the spray roller and the receiving seat in this utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the fixed tube in this utility model;

[0019] Figure 4 In this utility model Figure 3 A schematic diagram of the cross-sectional structure;

[0020] Figure 5 This is a schematic diagram of the structure of the fixed tube and the horizontal frame in this utility model.

[0021] In the diagram: 1. Fixed frame; 2. Receiving seat; 3. Spray roller; 4. Fixed pipe; 5. Air inlet pipe; 6. Sealing ring; 7. Fixed rod; 8. Annular groove; 9. Horizontal frame; 10. Push ring; 11. Pulley; 12. Release sleeve; 13. Follower plate; 14. Pressure roller; 15. Reducer; 16. Motor; 17. Belt; 18. Tension spring; 19. Push spring; 20. Spring. Detailed Implementation

[0022] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0023] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0024] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0025] Please see Figure 1-5 A high-temperature vaporization device for floating color includes a fixed frame 1, on which a connecting mechanism is provided. The connecting mechanism includes a receiving seat 2, a spray roller 3, a fixed pipe 4, and an air inlet pipe 5. Multiple receiving seats 2 are provided and are respectively installed on the fixed frame 1. The spray roller is rotatably connected to the receiving seat 2. The fixed pipe 4 is connected to the receiving seat 2. One end of the air inlet pipe 5 is connected to an external air inlet device, and the other end is slidably connected to the fixed pipe 4. A sealing ring 6 is provided at the lower end of the air inlet pipe 5 and is inserted into the fixed pipe 4. A fixing rod 7 is slidably provided on the side wall of the fixed pipe 4. An annular groove 8 is formed on the side wall of the air inlet pipe 5, and the fixing rod 7 is inserted into the annular groove 8. A transverse frame 9 is provided on every two fixing rods 7, and a tension spring 18 is installed on each transverse frame 9. Multiple tension springs 18 are respectively connected to the side wall of the fixed pipe 4. Each transverse frame 9 has a push spring 19 installed on both sides, and multiple push springs 19 abut against the side wall of the air intake pipe 5. A push ring 10 is rotatably provided on the fixed pipe 4, and a lever 11 is provided on the fixed pipe 4. The push ring 10 is slidably connected to the lever 11, and the lower end of the push ring 10 abuts against multiple transverse frames 9. A release sleeve 12 is rotatably provided on the fixed pipe 4, and the release sleeve 12 abuts against multiple transverse frames 9. A follower plate 13 is rotatably provided on the fixed frame 1, and a pressure roller 14 is rotatably provided on each follower plate 13. A spring 20 is installed on each follower plate 13, and the other end of the spring 20 is connected to the fixed frame 1. A reducer 15 is provided on the fixed frame 1, and the spray roller 3 is connected to the reducer 15. A motor 16 is provided on the fixed frame 1, and a belt 17 is engaged on the extended end of the motor 16. The belt 17 is engaged with the reducer 15.

[0026] In this embodiment, when steam dyeing the fabric, the fabric is passed through two spray rollers 3 and a pressure roller 14, so that the spray rollers 3 adhere to the fabric. Then, the two spray rollers 3 are rotated by the reducer 15, which causes the fabric to move synchronously. Steam is introduced through the air inlet pipe 5, and then the sealing ring 6 is sealed and connected to the fixing ring. The fixing pipe 4 is connected to the receiving seat 2. Steam is introduced into the spray rollers 3 through the air inlet pipe 5 and then sprayed out through the side wall of the spray rollers 3, thus completing the dyeing process.

[0027] More specifically, when it is necessary to disconnect the connection, rotate the push ring 10 so that the lower end of the push ring 10 no longer abuts against the transverse frame 9. Then rotate the release sleeve 12. The rotation of the release sleeve 12 will push the multiple transverse frames 9 outward, thereby disconnecting the connection between the fixing rod 7 and the annular groove 8, thus completing the disconnection process. When it is necessary to fix, simply reverse the operation to complete the sealing process.

[0028] In summary, during the use or operation of the overall equipment: when steam dyeing fabric, the fabric is passed through two spray rollers 3 and pressure rollers 14 respectively, so that the spray rollers 3 adhere to the fabric. Then, the speed reducer 15 drives the rotation of the two spray rollers 3, which in turn drives the synchronous movement of the fabric. Steam is introduced through the air inlet pipe 5, and then the sealing ring 6 is sealed and connected to the fixing ring. The fixing pipe 4 is connected to the receiving seat 2. Steam is introduced into the spray rollers 3 through the air inlet pipe 5 and then sprayed out through the side wall of the spray rollers 3, thus completing the dyeing process.

[0029] When it is necessary to disconnect the connection, rotate the push ring 10 so that the lower end of the push ring 10 no longer abuts against the transverse frame 9. Then rotate the release sleeve 12. The rotation of the release sleeve 12 will push the multiple transverse frames 9 outward, thereby disconnecting the connection between the fixing rod 7 and the annular groove 8, thus completing the disconnection process. When it is necessary to fix, simply reverse the operation to complete the sealing process.

[0030] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A high-temperature vaporization device for floating color, comprising a fixed frame (1), characterized in that: The fixed frame (1) is provided with a connecting mechanism, which includes a receiving seat (2), a spray roller (3), a fixed pipe (4) and an air inlet pipe (5). There are multiple receiving seats (2), and multiple receiving seats (2) are respectively installed on the fixed frame (1). The spray pipe is rotatably connected to the receiving seat (2). The fixed pipe (4) is connected to the receiving seat (2). One end of the air inlet pipe (5) is connected to an external air inlet device. The other end of the air inlet pipe (5) is slidably connected to the fixed pipe (4). The lower end of the air inlet pipe (5) is provided with a sealing ring (6). The sealing ring (6) is inserted into the fixed pipe (4). A fixing rod (7) is slidably provided on the side wall of the fixed pipe (4). An annular groove (8) is opened on the side wall of the air inlet pipe (5). The fixing rod (7) is inserted into the annular groove (8). A transverse frame (9) is provided on every two fixing rods (7).

2. The high-temperature vaporization device for color floating according to claim 1, characterized in that: Each of the transverse frames (9) is equipped with a tension spring (18), and multiple tension springs (18) are respectively connected to the side wall of the fixed tube (4).

3. The high-temperature vaporization device for color floating according to claim 2, characterized in that: Each of the transverse frames (9) is equipped with a push spring (19) on both sides, and multiple push springs (19) abut against the side wall of the air intake pipe (5).

4. The high-temperature vaporization device for color floating according to claim 3, characterized in that: The fixed tube (4) is provided with a rotatable push ring (10), and the fixed tube (4) is provided with a lever (11). The push ring (10) is slidably connected to the lever (11), and the lower end of the push ring (10) abuts against the plurality of transverse frames (9).

5. The high-temperature vaporization device for color floating according to claim 4, characterized in that: The fixed tube (4) is rotatably provided with a release sleeve (12), which abuts against the plurality of the transverse frames (9).

6. The high-temperature vaporization device for color floating according to claim 5, characterized in that: The fixed frame (1) is rotatably provided with follower plates (13), and each follower plate (13) is rotatably provided with pressure rollers (14).

7. The high-temperature vaporization device for color floating according to claim 6, characterized in that: Each of the following plates (13) is equipped with a spring (20), the other end of which is connected to the fixing frame (1).

8. The high-temperature vaporization device for color floating according to claim 7, characterized in that: The fixed frame (1) is provided with a speed reducer (15), the spray roller (3) is connected to the speed reducer (15), the fixed frame (1) is provided with a motor (16), and a belt (17) is engaged on the extended end of the motor (16), and the belt (17) is engaged on the speed reducer (15).

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