Cleaning device for metal sample machining

Abstract

The utility model relates to the technical field of cleaning devices for metal sample processing, and discloses a cleaning device for metal sample processing, which comprises a cleaning box, a vertical plate is fixedly connected in the cleaning box, a reciprocating component is arranged at the top of the cleaning box, a partition plate is fixedly connected in the cleaning box, and a water inlet is formed in the partition plate. A filter plate is fixedly connected to the interior of the cleaning box, a supporting frame is fixedly connected to the top of the cleaning box, and a rotating assembly is arranged at the top of the supporting frame; the rotating assembly comprises a first motor. According to the device, the first motor, the first cone pulley and the second cone pulley are arranged, the first motor is started, so that the rotating shaft rotates to drive the vertical rod to rotate, the brush on the outer wall of the vertical rod rotates, the situation that cleaning liquid precipitates and is layered when traditional soaking and cleaning equipment stands is changed, and the concentration of the cleaning liquid is kept stable; and the cleaning efficiency is not reduced due to too long standing time.

Description

Technical Field

[0001] This utility model relates to the technical field of cleaning devices for metal sample processing, and in particular to a cleaning device for metal sample processing. Background Technology

[0002] Metallographic sample preparation is a crucial part of metallographic research. It includes sample cutting, mounting, grinding, polishing, and visualization of the metallographic microstructure. During processing, transportation, and storage, metal samples may become contaminated with various impurities such as oil, dust, metal shavings, and oxides. These impurities can affect the analytical testing of the metal sample's composition and microstructure.

[0003] The cleaning device for metal sample processing includes an immersion cleaning device. Its working principle is to immerse the metal sample in a container containing a cleaning solution, so that the cleaning solution can fully contact the contaminants on the sample surface. Through chemical reaction, dissolution or penetration, the dirt is gradually removed. It is mainly used to remove impurities such as oil, rust and oxide scale from the surface of metal samples. It is especially effective for some stubborn stains that are difficult to clean by chemical methods.

[0004] While the above-mentioned technologies have achieved the cleaning of metal samples, traditional immersion cleaning equipment has significant drawbacks in actual use. During the long-term static period of the equipment, the cleaning solution will undergo precipitation and stratification due to gravity, resulting in uneven concentration of the cleaning solution and thus severely weakening the cleaning efficiency. Therefore, a cleaning device for metal sample processing is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a cleaning device for metal sample processing, which aims to solve the problem that in the existing traditional immersion cleaning equipment, the cleaning solution is prone to stratification due to gravity sedimentation when left to stand for a long time, resulting in uneven concentration and reduced cleaning efficiency.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a cleaning device for metal sample processing, comprising a cleaning box, a vertical plate fixedly connected inside the cleaning box, a reciprocating assembly provided on the top of the cleaning box, a partition fixedly connected inside the cleaning box, a filter plate fixedly connected inside the cleaning box, a support frame fixedly connected on the top of the cleaning box, and a rotating assembly provided on the top of the support frame.

[0007] The rotating assembly includes a first motor, the output shaft of the first motor is fixedly connected to a rotating shaft, the outer wall of the rotating shaft is fixedly connected to a first conical wheel, the outer wall of the first conical wheel is meshed with a second conical wheel, the rear wall of the second conical wheel is fixedly connected to a column, and the outer wall of the column is fixedly connected to a brush.

[0008] As a further description of the above technical solution:

[0009] A base plate is fixedly connected to the bottom of the support frame, a support plate is fixedly connected to the top of the cleaning tank, and a water outlet pipe is fixedly connected to the outer wall of the cleaning tank.

[0010] As a further description of the above technical solution:

[0011] The bottom of the No. 1 motor is fixedly connected to the top of the base plate, the outer wall of the brush is rotatably connected to the inside of the cleaning tank, and a rotating shaft is fixedly connected inside the support frame.

[0012] As a further description of the above technical solution:

[0013] The outer wall of the cleaning tank is rotatably connected to a cover plate via a hinge. A magnetic strip is magnetically connected to the bottom of the cover plate. A slot is provided on one side of the cleaning tank, and the bottom of the magnetic strip is fixedly connected to the inside of the slot.

[0014] As a further description of the above technical solution:

[0015] The reciprocating assembly includes a second motor, the output shaft of which is fixedly connected to a screw, and the outer wall of the screw is fixedly connected to a first support seat via a threaded sleeve. A water pipe is fixedly connected inside the first support seat.

[0016] As a further description of the above technical solution:

[0017] A nozzle is fixedly connected to the top of the water pipe, a second support base is fixedly connected to the outer wall of the water pipe, and a sliding column is slidably connected inside the second support base.

[0018] As a further description of the above technical solution:

[0019] The screw is rotatably connected inside the base, the bottom of the base is fixedly connected to the top of the cleaning tank, and the bottom of the second motor is fixedly connected to the top of the support plate.

[0020] As a further description of the above technical solution:

[0021] The outer wall of the slide is fixedly connected to the top of the cleaning tank.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this utility model, by setting a No. 1 motor, a No. 1 conical wheel, and a No. 2 conical wheel, turning on the No. 1 motor causes the rotating shaft to rotate, which in turn drives the upright to rotate, causing the brush on the outer wall of the upright to rotate. This achieves the goal of changing the situation of sedimentation and stratification of the cleaning solution when the traditional soaking and cleaning equipment is left to stand, maintaining the stability of the cleaning solution concentration, and ensuring that the cleaning efficiency is not reduced due to excessively long standing time.

[0024] 2. In this utility model, by setting a second motor, a screw, and a nozzle, turning on the second motor causes the water pipe to reciprocate on the outer wall of the screw, rinsing the soaked metal sample. This achieves the goal of thoroughly rinsing away the contaminants attached after soaking, more efficiently breaking down stubborn stains, improving cleaning quality, and ensuring that the sample surface is clean and tidy. Attached Figure Description

[0025] Figure 1 This is a three-dimensional schematic diagram of a cleaning device for metal sample processing proposed in this utility model.

[0026] Figure 2 This is a schematic diagram of the cleaning box of a cleaning device for metal sample processing proposed in this utility model;

[0027] Figure 3 This is a schematic diagram of the rotating assembly of a cleaning device for metal sample processing proposed in this utility model;

[0028] Figure 4 This is a schematic diagram of the reciprocating component of a cleaning device for metal sample processing proposed in this utility model.

[0029] Legend:

[0030] 1. Cleaning tank; 2. Support frame; 3. Base plate; 4. Rotating assembly; 41. Motor No. 1; 42. Rotating shaft; 43. Conical wheel No. 1; 44. Conical wheel No. 2; 45. Column; 46. Brush; 5. Vertical plate; 6. Partition plate; 7. Filter plate; 8. Reciprocating assembly; 81. Motor No. 2; 82. Screw; 83. Support base No. 1; 84. Nozzle; 85. Water pipe; 86. Sliding column; 87. Support base No. 2; 9. Water outlet pipe; 10. Support plate; 11. Magnetic strip; 12. Cover plate; 13. Base. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Reference Figures 1-3An embodiment of this utility model provides a cleaning device for metal sample processing, including a cleaning tank 1. The cleaning tank 1 is fixedly connected to a vertical plate 5 that divides the cleaning tank 1 into two operating spaces. The top of the cleaning tank 1 is provided with a reciprocating assembly 8 for back-and-forth rinsing of the metal sample. The cleaning tank 1 is fixedly connected to a plurality of partitions 6 that divide the soaking area of ​​the cleaning tank 1 into several regions. The cleaning tank 1 is fixedly connected to a filter plate 7 for filtering the rinsing wastewater. The top of the cleaning tank 1 is fixedly connected to a hollow support frame 2, and the top of the support frame 2 is provided with a rotating assembly 4.

[0033] The rotating assembly 4 includes a first motor 41, the output shaft of which is fixedly connected to a rotating shaft 42. A first conical wheel 43 is fixedly connected to the outer wall of the rotating shaft 42. A second conical wheel 44 meshes with the outer wall of the first conical wheel 43. There are multiple sets of first conical wheels 43, and these sets are equidistantly distributed along the length of the rotating shaft 42. A column 45 is fixedly connected to the rear wall of the second conical wheel 44. A brush 46 for stirring the cleaning fluid and cleaning the metal sample is fixedly connected to the outer wall of the column 45. A bottom support is fixedly connected to the bottom of the support frame 2. A support plate 10 is fixedly connected to the top of the cleaning tank 1. A water outlet pipe 9 is fixedly connected to the outer wall of the cleaning tank 1. A butterfly valve is installed inside the water outlet pipe 9. When preventing the cleaning solution from settling and separating, the cover plate 12 is opened and the metal sample is placed into different partitions 6 inside the cleaning tank 1. Then, the first motor 41 is turned on, which makes the rotating shaft 42 rotate, causing the first cone wheel 43 to rotate, which in turn causes the second cone wheel 44 to rotate, thereby causing the column 45 connected to the second cone wheel 44 to rotate. At the same time, the brush 46 is rotated to stir the cleaning solution.

[0034] Reference Figures 2-4The bottom of motor 41 is fixedly connected to the top of base plate 3. The outer wall of brush 46 is rotatably connected to the inside of cleaning tank 1. A rotating shaft 42 is fixedly connected to the inside of support frame 2. A cover plate 12 is rotatably connected to the outer wall of cleaning tank 1 via a hinge. The main function of the hinge is to realize the relative rotation between two solid parts. A magnetic strip 11 is magnetically connected to the bottom of cover plate 12. A sealing strip is between cover plate 12 and magnetic strip 11 to prevent leakage. A slot is opened on one side of cleaning tank 1, and the bottom of magnetic strip 11 is fixedly connected to the inside of the slot. Reciprocating assembly 8 includes motor 81. The output shaft of motor 81 is fixedly connected to screw 82. A support base 83 is fixedly connected to the outer wall of screw 82 via a threaded sleeve. The threaded sleeve and screw 82 are threadedly connected. The support base 83 and threaded sleeve are fixedly connected. A water pipe 85 is fixedly connected inside the support base 83. Several nozzles 84 are fixedly connected to the top of water pipe 85. A second support base 83 is fixedly connected to the outer wall of water pipe 85. Support base 87, support base 83, and support base 87 are mirror images of each other along the central axis of water pipe 85. Support base 87 has a sliding column 86 internally connected, and a screw 82 is rotatably connected inside base 13. The bottom of base 13 is fixedly connected to the top of cleaning tank 1. The bottom of motor 81 is fixedly connected to the top of support plate 10. The outer wall of sliding column 86 is fixedly connected to the top of cleaning tank 1. After soaking, the cover plate 12 is opened to allow the wastewater inside to flow out. The metal sample is removed and placed into the other half of the cleaning tank 1. The water pipe 85 is connected to the external water source. The second motor 81 is turned on, causing the first support 83 to reciprocate on the screw 82. At the same time, the second support 87 will reciprocate on the slide column 86, causing the water pipe 85 to move. This causes the nozzle 84 at the bottom of the water pipe 85 to rinse the metal sample. The rinsed wastewater enters the bottom of the cleaning tank 1 from the filter plate 7. Then, the electric butterfly valve of the outlet pipe 9 is opened to discharge the wastewater.

[0035] Working principle: During use, to prevent the cleaning solution from settling and separating, open the cover plate 12 and place the metal sample into the different partitions 6 inside the cleaning tank 1. Then turn on the first motor 41, causing the rotating shaft 42 to rotate, which in turn rotates the first conical wheel 43, causing the second conical wheel 44 to rotate. This causes the column 45 connected to the second conical wheel 44 to rotate, and at the same time, it drives the brush 46 to rotate, stirring the cleaning solution. After soaking, open the cover plate 12 to let the wastewater inside flow out. Then take out the metal sample and put it into the other half of the cleaning tank 1. Connect the water pipe 85 to the external water source. Turn on the second motor 81, causing the first support 83 to reciprocate on the screw 82. At the same time, it will drive the second support 87 to reciprocate on the sliding column 86, causing the water pipe 85 to move. This drives the nozzle 84 at the bottom of the water pipe 85 to rinse the metal sample. The rinsed wastewater enters the bottom of the cleaning tank 1 from the filter plate 7. Then, open the electric butterfly valve of the outlet pipe 9 to discharge the wastewater.

[0036] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A cleaning apparatus for processing metal samples, comprising a cleaning tank (1), characterized in that: The cleaning tank (1) is fixedly connected to a vertical plate (5), a reciprocating assembly (8) is provided on the top of the cleaning tank (1), a partition (6) is fixedly connected to the inside of the cleaning tank (1), a filter plate (7) is fixedly connected to the inside of the cleaning tank (1), a support frame (2) is fixedly connected to the top of the cleaning tank (1), and a rotating assembly (4) is provided on the top of the support frame (2). The rotating assembly (4) includes a first motor (41), the output shaft of the first motor (41) is fixedly connected to a rotating shaft (42), the outer wall of the rotating shaft (42) is fixedly connected to a first conical wheel (43), the outer wall of the first conical wheel (43) is meshed with a second conical wheel (44), the rear wall of the second conical wheel (44) is fixedly connected to a column (45), and the outer wall of the column (45) is fixedly connected to a brush (46).

2. The cleaning device for metal sample processing according to claim 1, characterized in that: The bottom of the support frame (2) is fixedly connected to a base plate (3), the top of the cleaning tank (1) is fixedly connected to a support plate (10), and the outer wall of the cleaning tank (1) is fixedly connected to a water outlet pipe (9).

3. The cleaning apparatus for metal sample processing according to claim 1, characterized in that: The bottom of the No. 1 motor (41) is fixedly connected to the top of the base plate (3), the outer wall of the brush (46) is rotatably connected to the inside of the cleaning tank (1), and the inside of the support frame (2) is fixedly connected to the rotating shaft (42).

4. The cleaning apparatus for metal sample processing according to claim 1, characterized in that: The outer wall of the cleaning box (1) is rotatably connected to a cover plate (12) via a hinge. A magnetic strip (11) is magnetically connected to the bottom of the cover plate (12). A slot is provided on one side of the cleaning box (1), and the bottom of the magnetic strip (11) is fixedly connected to the inside of the slot.

5. The cleaning apparatus for metal sample processing according to claim 1, characterized in that: The reciprocating assembly (8) includes a second motor (81), the output shaft of which is fixedly connected to a screw (82), the outer wall of which is fixedly connected to a first support seat (83) via a threaded sleeve, and a water pipe (85) is fixedly connected inside the first support seat (83).

6. The cleaning apparatus for metal sample processing according to claim 5, characterized in that: A nozzle (84) is fixedly connected to the top of the water pipe (85), a second support base (87) is fixedly connected to the outer wall of the water pipe (85), and a sliding column (86) is slidably connected inside the second support base (87).

7. A cleaning apparatus for metal sample processing according to claim 5, characterized in that: The screw (82) is rotatably connected to the inside of the base (13), the bottom of the base (13) is fixedly connected to the top of the cleaning tank (1), and the bottom of the second motor (81) is fixedly connected to the top of the support plate (10).

8. A cleaning apparatus for metal sample processing according to claim 6, characterized in that: The outer wall of the slide (86) is fixedly connected to the top of the cleaning tank (1).

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