Insulator appearance detection device easy to adjust
The detection probe assembly, which combines electromagnetic rails and electromagnetic blocks, along with the threaded connection between the threaded hole and the threaded rod and the meshing of bevel gears, solves the positioning and rotation problems of the insulator appearance inspection device, enabling convenient positioning and fixation of the insulator and all-round inspection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NANJING ELECTRIC INSULATOR CO LTD
- Filing Date
- 2025-05-27
- Publication Date
- 2026-05-08
AI Technical Summary
Existing insulator appearance inspection devices are not convenient for positioning, fixing, and rotating, making it impossible to perform all-round inspection.
The detection probe assembly, which uses electromagnetic rails and electromagnetic blocks, and the threaded connection between the threaded hole and the threaded rod, enables the positioning and fixing of the lifting block and the extrusion plate; the cylindrical body is rotated by the meshing of bevel gears, and the insulator can be adjusted in all directions by stepper motor.
It enables convenient positioning and fixing of insulators and all-round inspection, improving inspection efficiency and effectiveness.
Smart Images

Figure CN224216583U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of insulator technology, and in particular to an easily adjustable insulator appearance inspection device. Background Technology
[0002] An insulator is a device installed between conductors at different potentials or between a conductor and a grounding component, capable of withstanding voltage and mechanical stress. Currently, most insulator visual inspection devices on the market are inconvenient for operators to position and fix the insulators, causing inconvenience. Furthermore, they cannot rotate the insulator during inspection, thus preventing omnidirectional inspection. Therefore, an easily adjustable insulator visual inspection device is needed to meet user needs. Utility Model Content
[0003] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.
[0004] Given that most insulator appearance inspection devices currently on the market, as described above or in the existing technology, are inconvenient for operators to position and fix the insulators, thus causing inconvenience to the operators, and also cannot rotate the insulators during inspection, thus failing to perform all-round inspection of the insulators, there is a need for an easily adjustable insulator appearance inspection device to meet people's usage needs.
[0005] Therefore, the purpose of this invention is to provide an easily adjustable insulator appearance inspection device.
[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an easily adjustable insulator appearance inspection device, including an inspection device frame, an inspection probe assembly installed on one side wall inside the inspection device frame, a cylindrical body rotatably installed on the side walls at both ends inside the inspection device frame via bearings, and a positioning and fixing assembly installed at one end of the cylindrical body, an arc-shaped plate installed on the side wall at one end of the cylindrical body, and an insulator body disposed inside the arc-shaped plate, and a rotating assembly installed inside the inspection device frame.
[0007] As a preferred embodiment of the easily adjustable insulator appearance inspection device of this utility model, the detection probe assembly includes a first welding plate, which is fixedly installed on the side wall of one side inside the detection device frame. A first rectangular groove is opened at the bottom end of the first welding plate, and an electromagnetic guide rail is installed at the top of the first rectangular groove. An electromagnetic guide block is arranged inside the electromagnetic guide rail, and a connecting seat is installed at the bottom end of the electromagnetic guide block. A laser probe body is installed at the bottom end of the connecting seat.
[0008] By adopting the above technical solution, this solution uses the cooperation between the electromagnetic rail and the electromagnetic block to make the electromagnetic block slide inside the electromagnetic rail and drive the laser probe body to slide at the same time.
[0009] As a preferred embodiment of the easily adjustable insulator appearance inspection device of this utility model, the positioning and fixing component includes a second rectangular groove, which is opened on the side wall of one end of the cylindrical body. A lifting block is provided inside the second rectangular groove, and an L-shaped welding rod is installed on the side wall of one end of the lifting block. An extrusion plate is installed on the end of the L-shaped welding rod away from the lifting block, and a threaded hole is opened inside the lifting block.
[0010] By adopting the above technical solution, this solution improves the positioning and fixing effect of the extrusion plate by designing an extrusion plate with anti-slip teeth installed on the inner wall of the extrusion plate.
[0011] As a preferred embodiment of the easily adjustable insulator appearance inspection device of this utility model, wherein: the top end of the second rectangular groove is equipped with a threaded rod that passes through the threaded hole via a bearing, and the top end of the threaded rod is equipped with a disc body, and the threaded hole is threadedly connected to the threaded rod.
[0012] By adopting the above technical solution, the threaded connection between the threaded hole and the threaded rod is achieved, thereby rotating the threaded rod to drive the lifting block to move up and down simultaneously.
[0013] As a preferred embodiment of the easily adjustable insulator appearance inspection device of this utility model, a sliding groove is provided on one side wall of the second rectangular groove, and a slider is provided inside the sliding groove. The side wall of the slider is fixedly connected to the side wall of the lifting block.
[0014] By adopting the above technical solution, the lifting block can drive the slider to move up and down inside the slide groove through the cooperation of the slider and the slide groove.
[0015] As a preferred embodiment of the easily adjustable insulator appearance inspection device of this utility model, the rotating assembly includes a second welding plate and a welding frame. The second welding plate is fixedly installed on the side wall of one end of the inspection device frame. A stepper motor is installed at the top of the second welding plate, and a rotating rod body penetrating the interior of the inspection device frame is installed at the output end of the stepper motor. The outer wall of the rotating rod body is equipped with a second bevel gear.
[0016] By adopting the above technical solution, the stepper motor is started to drive the rotating rod body and the second bevel gear to rotate simultaneously.
[0017] As a preferred embodiment of the easily adjustable insulator appearance inspection device of this utility model, the welding frame is fixedly installed on the side walls at both ends inside the inspection device frame. The vertical rod body is rotatably installed inside the welding frame through bearings, and a third bevel gear and a fourth bevel gear are respectively installed at the top and bottom of the vertical rod body. The fourth bevel gear meshes with the second bevel gear.
[0018] By adopting the above technical solution, the fourth bevel gear meshes with the second bevel gear, thereby causing the second bevel gear to rotate, which in turn drives the fourth bevel gear and the main body of the vertical rod to rotate simultaneously.
[0019] As a preferred embodiment of the easily adjustable insulator appearance inspection device of this utility model, a first bevel gear is installed on the outer wall of the cylindrical body, and the first bevel gear meshes with a third bevel gear.
[0020] By adopting the above technical solution, the first bevel gear and the third bevel gear mesh with each other, thereby causing the third bevel gear to rotate, which in turn drives the first bevel gear and the cylindrical body to rotate simultaneously.
[0021] The easily adjustable insulator appearance inspection device of this utility model has the following beneficial effects:
[0022] This invention first connects the threaded hole to the threaded rod, and then uses the cooperation of the sliding groove and the slider to rotate the threaded rod, which in turn drives the lifting block to move up and down on the outer wall of the threaded rod through the sliding groove and the slider. This allows the lifting block to adjust the distance between the L-shaped welding rod and the extrusion plate, thereby positioning and fixing the insulator through the extrusion plate and the arc plate, making it easier for operators to operate.
[0023] This invention firstly utilizes the meshing of the first and third bevel gears, and the meshing of the fourth and second bevel gears, to enable the stepper motor to start and drive the rotating rod body and the second bevel gear to rotate simultaneously. This allows the second bevel gear to rotate, which in turn drives the vertical rod body and the third bevel gear to rotate. In turn, the rotation of the third bevel gear drives the first bevel gear and the cylindrical body to rotate simultaneously. This allows the cylindrical body to rotate, thereby enabling the positioned insulator to be adjusted and rotated in all directions, resulting in better detection of the insulator through the laser probe body. Attached Figure Description
[0024] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0025] Figure 1 This is a schematic diagram of the main structure of an easily adjustable insulator appearance inspection device;
[0026] Figure 2 A schematic diagram of the internal structure of the first welding plate of an easily adjustable insulator appearance inspection device;
[0027] Figure 3 A schematic diagram of the second rectangular groove structure of an easily adjustable insulator appearance inspection device;
[0028] Figure 4 This is a schematic diagram of the internal structure of the inspection device frame of an easily adjustable insulator appearance inspection device;
[0029] Figure 5 This is a schematic diagram of the rotating component structure of an easily adjustable insulator appearance inspection device.
[0030] The attached diagram lists the components represented by each number as follows:
[0031] 1. Detection device frame; 2. Detection probe assembly; 201. First welding plate; 202. First rectangular groove; 203. Electromagnetic guide rail; 204. Electromagnetic guide block; 205. Connecting seat; 206. Laser probe body; 3. Cylindrical body; 301. First bevel gear; 4. Positioning and fixing assembly; 401. Second rectangular groove; 402. Lifting block; 4021. Threaded hole; 403. L-shaped welding rod; 404. Extrusion plate; 405. Threaded rod; 4051. Disc body; 406. Slide groove; 407. Slider; 5. Arc plate; 6. Insulator body; 7. Rotating assembly; 701. Second welding plate; 702. Stepper motor; 703. Rotating rod body; 704. Second bevel gear; 705. Welding frame; 7051. Vertical rod body; 7052. Third bevel gear; 7053. Fourth bevel gear. Detailed Implementation
[0032] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0033] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0034] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0035] Example 1: Refer to Figures 1-5 This is the first embodiment of the present invention. This embodiment provides an easily adjustable insulator appearance inspection device. It can overcome the limitations of most insulator appearance inspection devices currently on the market, which are inconvenient for operators to position and fix the insulator, thus causing inconvenience to the operators. At the same time, it is impossible to rotate the insulator during inspection, thus making it impossible to inspect the insulator from all angles. Therefore, an easily adjustable insulator appearance inspection device is needed to meet people's needs. It includes an inspection device frame 1. An inspection probe assembly 2 is installed on one side wall inside the inspection device frame 1. A cylindrical body 3 is rotatably installed on the side walls at both ends inside the inspection device frame 1 through bearings. A positioning and fixing assembly 4 is installed at one end of the cylindrical body 3. An arc plate 5 is installed on the side wall at one end of the cylindrical body 3. An insulator body 6 is arranged inside the arc plate 5. A rotating assembly 7 is installed inside the inspection device frame 1.
[0036] Combination Figure 1 and Figure 2 In an embodiment of this utility model, the detection probe assembly 2 includes a first welding plate 201, which is fixedly installed on the side wall of one side inside the detection device frame 1. The bottom end of the first welding plate 201 is provided with a first rectangular groove 202, and an electromagnetic guide rail 203 is installed at the top end inside the first rectangular groove 202. An electromagnetic guide block 204 is provided inside the electromagnetic guide rail 203, and a connecting seat 205 is installed at the bottom end of the electromagnetic guide block 204. A laser probe body 206 is installed at the bottom end of the connecting seat 205. Through the mutual cooperation of the electromagnetic guide rail 203 and the electromagnetic guide block 204, the electromagnetic guide block 204 slides inside the electromagnetic guide rail 203 and drives the laser probe body 206 to slide simultaneously.
[0037] Combination Figure 1 and Figure 3 In an embodiment of this utility model, the positioning and fixing component 4 includes a second rectangular groove 401. The second rectangular groove 401 is formed on the side wall of one end of the cylindrical body 3. A lifting block 402 is provided inside the second rectangular groove 401, and an L-shaped welding rod 403 is installed on the side wall of one end of the lifting block 402. An extrusion plate 404 is installed on the end of the L-shaped welding rod 403 away from the lifting block 402. A threaded hole 4021 is formed inside the lifting block 402. A threaded rod 405 that penetrates the threaded hole 4021 is installed at the top of the second rectangular groove 401 through a bearing, and a threaded rod 405 is installed at the top of the threaded rod 405. The disc body 4051 has a threaded connection between a threaded hole 4021 and a threaded rod 405. A sliding groove 406 is provided on one side wall of the second rectangular groove 401, and a slider 407 is provided inside the sliding groove 406. The side wall of the slider 407 is fixedly connected to the side wall of the lifting block 402. It is threadedly connected to the threaded rod 405 through the threaded hole 4021, so that the threaded rod 405 can rotate to drive the lifting block 402 to rise and fall at the same time. Through the design of the extrusion plate 404, anti-slip teeth are installed on the inner wall of the extrusion plate 404, so that the positioning and fixing effect of the extrusion plate 404 is better.
[0038] The specific working principle is as follows: when it is necessary to position and fix the insulator, it is first connected to the threaded rod 405 through the threaded hole 4021, and the sliding groove 406 and the slider 407 cooperate with each other to make the threaded rod 405 rotate, which drives the lifting block 402 to rise and fall on the outer wall of the threaded rod 405 through the sliding groove 406 and the slider 407. This allows the lifting block 402 to rise and fall to adjust the distance between the L-shaped welding rod 403 and the extrusion plate 404, thereby positioning and fixing the insulator through the extrusion plate 404 and the arc plate 5, which facilitates the operation by the operator.
[0039] Example 2: Refer to Figures 1-5This is the first embodiment of the present invention. This embodiment provides an easily adjustable insulator appearance inspection device. It can overcome the limitations of most insulator appearance inspection devices currently on the market, which are inconvenient for operators to position and fix the insulators, thus causing inconvenience to the operators. At the same time, it is impossible to rotate the insulator during inspection, thus making it impossible to inspect the insulator from all angles. Therefore, an easily adjustable insulator appearance inspection device is needed to meet people's needs. The rotating component 7 includes a second welding plate 701 and a welding frame 705. The second welding plate 701 is fixedly installed on the side wall of one end of the inspection device frame 1. A stepper motor 702 is installed at the top of the second welding plate 701, and a rotating rod body 703 that penetrates the interior of the inspection device frame 1 is installed at the output end of the stepper motor 702. The outer wall of the rotating rod body 703 is equipped with a second bevel gear 704. By starting the stepper motor 702, the rotating rod body 703 and the second bevel gear 704 are driven to rotate simultaneously.
[0040] Combination Figure 1 , Figure 4 and Figure 5 In this embodiment of the present invention, the welding frame 705 is fixedly installed on the side walls at both ends inside the detection device frame 1. The vertical rod body 7051 is rotatably installed inside the welding frame 705 via bearings. The top and bottom ends of the vertical rod body 7051 are respectively equipped with a third bevel gear 7052 and a fourth bevel gear 7053. The fourth bevel gear 7053 meshes with the second bevel gear 704. The outer wall of the cylindrical body 3 is equipped with a first bevel gear 301, which meshes with the third bevel gear 7052. The fourth bevel gear 7053 meshes with the second bevel gear 704, thereby causing the second bevel gear 704 to rotate, which in turn drives the fourth bevel gear 7053 and the vertical rod body 7051 to rotate simultaneously.
[0041] The specific working principle is as follows: when the insulator needs to be adjusted in all directions, the first bevel gear 301 and the third bevel gear 7052 mesh with each other, and the fourth bevel gear 7053 and the second bevel gear 704 mesh with each other. This allows the stepper motor 702 to start and drive the rotating rod body 703 and the second bevel gear 704 to rotate. At the same time, the second bevel gear 704 rotates to drive the vertical rod body 7051 and the third bevel gear 7052 to rotate. In turn, the rotation of the third bevel gear 7052 drives the first bevel gear 301 and the cylindrical body 3 to rotate simultaneously. This allows the cylindrical body 3 to rotate and drive the positioned insulator to be adjusted in all directions, making the insulator more effectively detected by the laser probe body 206.
[0042] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An easily adjustable insulator appearance inspection device, characterized in that: The device includes a detection device frame (1), a detection probe assembly (2) is installed on one side wall inside the detection device frame (1), a cylindrical body (3) is rotatably installed on the side walls at both ends inside the detection device frame (1) via bearings, and a positioning and fixing assembly (4) is installed at one end of the cylindrical body (3), an arc plate (5) is installed on the side wall at one end of the cylindrical body (3), and an insulator body (6) is provided inside the arc plate (5), and a rotating assembly (7) is installed inside the detection device frame (1).
2. The easily adjustable insulator appearance inspection device as described in claim 1, characterized in that: The detection probe assembly (2) includes a first welding plate (201), which is fixedly installed on the side wall of one side inside the detection device frame (1). The bottom end of the first welding plate (201) is provided with a first rectangular groove (202), and an electromagnetic guide rail (203) is installed at the top end inside the first rectangular groove (202). An electromagnetic guide block (204) is provided inside the electromagnetic guide rail (203), and a connecting seat (205) is installed at the bottom end of the electromagnetic guide block (204). A laser probe body (206) is installed at the bottom end of the connecting seat (205).
3. The easily adjustable insulator appearance inspection device as described in claim 1, characterized in that: The positioning and fixing component (4) includes a second rectangular groove (401), which is opened on the side wall of one end of the cylindrical body (3). A lifting block (402) is provided inside the second rectangular groove (401), and an L-shaped welding rod (403) is installed on the side wall of one end of the lifting block (402). An extrusion plate (404) is installed at the end of the L-shaped welding rod (403) away from the lifting block (402). A threaded hole (4021) is opened inside the lifting block (402).
4. The easily adjustable insulator appearance inspection device as described in claim 3, characterized in that: The top end of the second rectangular groove (401) is fitted with a threaded rod (405) that passes through the threaded hole (4021) via a bearing, and the top end of the threaded rod (405) is fitted with a disc body (4051), and the threaded hole (4021) is threadedly connected to the threaded rod (405).
5. The easily adjustable insulator appearance inspection device as described in claim 3, characterized in that: A sliding groove (406) is provided on one side wall of the second rectangular groove (401), and a slider (407) is provided inside the sliding groove (406). The side wall of the slider (407) is fixedly connected to the side wall of the lifting block (402).
6. The easily adjustable insulator appearance inspection device as described in claim 1, characterized in that: The rotating assembly (7) includes a second welding plate (701) and a welding frame (705). The second welding plate (701) is fixedly installed on the side wall of one end of the detection device frame (1). A stepper motor (702) is installed at the top of the second welding plate (701), and a rotating rod body (703) penetrating the interior of the detection device frame (1) is installed at the output end of the stepper motor (702). The outer wall of the rotating rod body (703) is equipped with a second bevel gear (704).
7. The easily adjustable insulator appearance inspection device as described in claim 6, characterized in that: The welding frame (705) is fixedly installed on the side walls at both ends inside the testing device frame (1). The welding frame (705) has a vertical rod body (7051) rotatably installed inside through bearings. The top and bottom ends of the vertical rod body (7051) are respectively equipped with a third bevel gear (7052) and a fourth bevel gear (7053). The fourth bevel gear (7053) meshes with the second bevel gear (704).
8. The easily adjustable insulator appearance inspection device as described in claim 1, characterized in that: The outer wall of the cylindrical body (3) is equipped with a first bevel gear (301), and the first bevel gear (301) meshes with the third bevel gear (7052).