Filter material convenient to disassemble and assemble

Abstract

The filter material comprises a shell and a top cover, a quick assembly mechanism is arranged in the shell, the quick assembly mechanism comprises multiple groups of insertion rods, a filter material body, a fixing sleeve, a clamping rod, a clamping groove, a sliding block, a clamping block, a pushing block and a limiting mechanism, the multiple groups of insertion rods are fixed in the shell, the filter material body is inserted into the multiple groups of insertion rods, and the clamping rod is sleeved with the fixing sleeve. The fixing sleeve is fixed to the top face of the ejector rod, the clamping rod is fixed to the top ends of the multiple sets of inserting rods, the multiple sets of sliding blocks slide on the outer wall of the fixing sleeve, the clamping block is fixed to the bottom ends of the multiple sets of sliding blocks, the pushing block is fixed to the top ends of the multiple sets of sliding blocks, and the limiting mechanism comprises a limiting sleeve, a connecting sleeve, a sliding rod, a rotating sleeve, a limiting block, a limiting hole and an unlocking hole. The quick mounting mechanism realizes accurate positioning and quick mounting of the filter material through the innovative insertion design of the insertion rod and the filter material body, and the operation can be completed without a complicated tool; the clamping rod and the clamping groove are ingeniously matched to form a firm locking system, so that the filter material is stable and does not shift in the filtering process.

Description

Technical Field

[0001] This utility model relates to the field of filter media technology, and more specifically, to a filter media that is easy to assemble and disassemble. Background Technology

[0002] In fields such as water treatment, air purification, and industrial liquid filtration, filters are widely used as key equipment in various purification systems. Their core component, filter media, needs to be replaced regularly to ensure filtration efficiency and system performance. Currently, when maintenance personnel replace filter media, they often need to go through complicated disassembly steps to remove the filter media from the filter. This operation is not only time-consuming and labor-intensive, but may also cause damage to the filtration system or leakage of pollutants due to improper operation, affecting work efficiency and environmental safety. Traditional filter media installation methods mostly use bolt fixing or snap-fit ​​connection, which requires operators to use special tools for multi-step disassembly and assembly. This is especially inconvenient in confined spaces or emergency situations, and it is difficult to meet the requirements of modern industry for rapid maintenance and efficient operation.

[0003] In continuous production and automated factory environments, the time window for equipment maintenance is extremely limited, and every downtime can lead to significant economic losses. Therefore, the maintenance efficiency of filtration equipment directly affects the overall operating status of the production line. Existing filter media fixing structures mostly adopt traditional mechanical locking methods, which are cumbersome to disassemble and assemble and lack standardization. This not only increases the workload of technicians but also prolongs equipment downtime. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] In view of the problems existing in the prior art, the present invention provides a filter material that is easy to disassemble and assemble, so as to solve the technical problems mentioned in the background art.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a filter media that is easy to assemble and disassemble, comprising a shell and a top cover. A quick-assembly mechanism is provided inside the shell. The quick-assembly mechanism includes insertion rods, a filter media body, a fixing sleeve, a snap-fit ​​rod, a slot, a slider, a locking block, a push block, and a limiting mechanism. Multiple sets of insertion rods are fixed inside the shell. The filter media body is inserted into multiple sets of insertion rods. The fixing sleeve is fixed to the top surface of the top rod. The snap-fit ​​rod is fixed to the top of multiple sets of insertion rods. Multiple sets of sliders slide on the outer wall of the fixing sleeve. The locking block is fixed to the bottom end of multiple sets of sliders. The push block is fixed to the top end of multiple sets of sliders. The limiting mechanism includes a limiting sleeve, a connecting sleeve, a sliding rod, a rotating sleeve, a limiting block, a limiting hole, and an unlocking hole. The limiting sleeve slides on the outer wall of the fixing sleeve. The connecting sleeve is fixed to the bottom end of the limiting sleeve. Multiple sets of sliding rods are fixed to the bottom surface of the connecting sleeve. The rotating sleeve rotates on the outer wall of the fixing sleeve. The limiting block is fixed to the bottom end of multiple sets of sliding rods. Multiple sets of limiting holes are distributed on the top surface of the rotating sleeve. The unlocking hole is located at one end of the multiple sets of limiting holes.

[0008] The present invention is further configured such that an inner screen is fixedly provided inside the outer shell, and the filter media is disposed between the inner screen and the outer shell and is inserted into multiple sets of rods. This structure forms a double-layer filtration system. The inner screen provides stable support for the filter media, preventing deformation and collapse, while ensuring uniform distribution of the filter medium, thereby improving filtration efficiency and service life.

[0009] The present invention is further configured such that the outer wall of the fixed sleeve is provided with a sliding groove, and the sliding groove is provided in multiple sets and is slidably connected to multiple sets of push blocks respectively. The design of multiple sets of sliding grooves makes the movement trajectory of the push blocks precise and controllable, ensuring that the movement of the push blocks is smooth and stable, achieving uniform force, and improving the stability and reliability of the locking mechanism.

[0010] The present invention is further configured such that the outer walls of the multiple sets of push blocks are all set as inclined surfaces, and the top of the limiting sleeve is provided with rounded corners. The inclined surface design allows the limiting sleeve to slide smoothly along the inclined surface direction and apply radial force. The rounded corner design reduces frictional resistance, avoids jamming, and improves operational safety, preventing scratches to the operator.

[0011] The present invention is further provided in that a push spring is provided between the inner wall of the multiple sets of push blocks and the slide groove. The push spring provides a continuous and stable elastic restoring force for the locking block, ensuring that it can automatically return to the initial position after unlocking, simplifying the operation process, while enhancing the locking stability and preventing accidental loosening due to vibration.

[0012] The present invention is further configured such that a guide plate is fixedly provided on the inner wall of the limiting sleeve, and a guide groove is provided on the outer wall of the fixed sleeve. Multiple sets of the guide plate and the guide groove are provided and slidably connected. This guiding system ensures that the limiting sleeve moves smoothly along the preset track, prevents rotation or deviation, enhances structural stability, reduces operating resistance, and improves disassembly and assembly efficiency.

[0013] The present invention is further configured such that a sliding hole is provided in the snap-fit ​​rod, a top block is slidably provided in the sliding hole, and a compression spring is connected between the bottom surface of the top block and the bottom surface of the sliding hole. This elastic structure provides buffer protection and self-spring function for the snap-fit ​​rod, reduces installation impact force, extends component life, and can automatically pop out and separate after unlocking, speeding up disassembly.

[0014] This utility model is further configured such that each of the multiple sets of sliding rods is provided with a tension spring on its outer side, the top of each of the multiple sets of tension springs is fixedly connected to the bottom surface of the connecting sleeve and the bottom end is connected to a connecting ring, the bottom surface of each of the multiple sets of connecting rings is connected to an arc-shaped block, the top surface of the rotating sleeve is provided with an annular groove, and the multiple sets of arc-shaped blocks slide in the annular groove. This combined structure constitutes a high-efficiency transmission system. The tension spring provides stable tension to keep the limiting device in a pre-tightened state, and the arc-shaped blocks slide in the annular groove to reduce rotational resistance, making the operation easier and smoother, while ensuring the coordinated movement and reliable locking of the overall structure.

[0015] (III) Beneficial Effects

[0016] Compared with the prior art, this utility model provides a filter material that is easy to assemble and disassemble, and has the following beneficial effects:

[0017] 1. The quick-installation mechanism, through its innovative plug-in design for the filter media, achieves accurate positioning and rapid installation of the filter media without the need for complex tools. The ingenious cooperation between the locking rod and the locking slot forms a robust locking system, ensuring that the filter media remains stable and does not shift during filtration. The linkage structure between the slider and the locking block makes the fixing process simple and intuitive, achieving the desired result in one step and greatly reducing installation time. The inclined design of the push block and the spring-assisted mechanism ensure the uniform distribution and reliability of the locking force, maintaining a stable connection even under vibration or pressure fluctuations. This effectively improves the overall operational stability of the filtration system and meets the urgent need for rapid filter media replacement in industrial environments, greatly enhancing equipment maintenance efficiency.

[0018] 2. The limiting mechanism adopts an integrated design of the limiting sleeve and connecting sleeve, combined with the ingenious combination of the sliding rod and rotating sleeve, to construct a reliable safety system to prevent accidental unlocking. The limiting hole and unlocking hole set on the rotating sleeve enable convenient operation of locking or unlocking with simple rotation, without any special tools. The cooperation between the guide plate and the guide groove ensures the accuracy and stability of the movement of the limiting sleeve, preventing jamming or deviation. The design of the tension spring and connecting ring provides the limiting mechanism with appropriate return force and buffering effect, making operation easier and smoother. The cooperation between the arc block and the annular groove reduces rotational resistance, maintaining good flexibility even after long-term use. This intelligent limiting structure greatly improves the safety and convenience of filter media replacement, completely solving the problem of cumbersome disassembly and assembly in traditional technology.

[0019] 3. The sealed design of the outer shell and top cover ensures the integrity and leak-free operation of the filtration system; the inner screen provides a stable support structure for the filter media, preventing deformation or collapse and extending its service life; the ingenious combination of the slide groove and push spring gives the locking block an automatic reset function, simplifying the unlocking operation; the rounded corner design eliminates sharp edges, improving operational safety; the combination of the top block and pressure spring inside the slide hole provides a buffer and automatic ejection function for the locking rod, facilitating quick separation of components; and the overall structure adopts a modular design, allowing each component to be disassembled and maintained independently, reducing maintenance costs and downtime. The simplified installation process allows operators to operate the system proficiently without professional training, greatly reducing the risk of human error. This provides an efficient, reliable, and low-cost filter media replacement solution for industrial filtration systems, comprehensively improving the user experience and maintenance efficiency of filtration equipment. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of a filter material that is easy to assemble and disassemble in this utility model;

[0021] Figure 2 This is a cross-sectional view of the outer shell of this utility model;

[0022] Figure 3 This is a cross-sectional view of the fixing sleeve in this utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the limiting block in this utility model;

[0024] Figure 5 This is a cross-sectional view of the connecting rod in this utility model.

[0025] In the diagram: 1. Outer shell; 2. Top cover; 3. Insert rod; 4. Filter media body; 5. Fixing sleeve; 6. Connecting rod; 7. Slot; 8. Slider; 9. Locking block; 10. Push block; 11. Limiting sleeve; 12. Connecting sleeve; 13. Slide rod; 14. Rotating sleeve; 15. Limiting block; 16. Limiting hole; 17. Unlocking hole; 18. Inner screen; 19. Slide groove; 20. Push spring; 21. Guide plate; 22. Guide groove; 23. Slide hole; 24. Top block; 25. Compression spring; 26. Tension spring; 27. Connecting ring; 28. Arc-shaped block; 29. ​​Annular groove. Detailed Implementation

[0026] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0028] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0029] Please see Figures 1-5 A filter media that is easy to assemble and disassemble includes a housing 1 and a top cover 2. A quick-assembly mechanism is provided inside the housing 1. The quick-assembly mechanism includes insertion rods 3, filter media bodies 4, fixing sleeves 5, snap-fit ​​rods 6, slots 7, sliders 8, locking blocks 9, push blocks 10, and a limiting mechanism. Multiple sets of insertion rods 3 are fixed inside the housing 1. The filter media bodies 4 are inserted into multiple sets of insertion rods 3. The fixing sleeve 5 is fixed to the top surface of the top rod. The snap-fit ​​rods 6 are fixed to the top ends of the multiple sets of insertion rods 3. Multiple sets of sliders 8 slide on the outer wall of the fixing sleeve 5. The locking blocks 9 are fixed to the bottom ends of the multiple sets of sliders 8. The push blocks 10 are fixed to... The top of the multiple sets of sliders 8 has a limiting mechanism including a limiting sleeve 11, a connecting sleeve 12, a sliding rod 13, a rotating sleeve 14, a limiting block 15, a limiting hole 16, and an unlocking hole 17. The limiting sleeve 11 slides on the outer wall of the fixed sleeve 5, the connecting sleeve 12 is fixed to the bottom end of the limiting sleeve 11, the sliding rod 13 is provided in multiple sets and fixed to the bottom surface of the connecting sleeve 12, the rotating sleeve 14 rotates on the outer wall of the fixed sleeve 5, the limiting block 15 is fixed to the bottom end of the multiple sets of sliding rods 13, the limiting hole 16 is provided in multiple sets and distributed on the top surface of the rotating sleeve 14, and the unlocking hole 17 is provided at one end of the multiple sets of limiting holes 16.

[0030] An inner screen 18 is fixedly installed inside the outer shell 1. The filter media 4 is placed between the inner screen 18 and the outer shell 1 and is inserted into multiple sets of insert rods 3. The inner screen 18 provides structural support for the filter media 4 to prevent the filter media 4 from deforming under working pressure. At the same time, the insert rods 3 ensure that the filter media 4 is accurately positioned, ensuring uniform distribution of the filter medium and improving filtration efficiency.

[0031] The outer wall of the fixed sleeve 5 is provided with a sliding groove 19. Multiple sets of sliding grooves 19 are provided and are slidably connected to multiple sets of push blocks 10 respectively. The multiple sets of sliding grooves 19 form a preset track, constrain the movement direction of the push block 10, ensure that the push block 10 moves smoothly along the fixed track, realize multi-point synchronous engagement, and improve the stability of the locking mechanism.

[0032] The outer walls of multiple push blocks 10 are all set as inclined surfaces, and the top of the limiting sleeve 11 is provided with rounded corners. The inclined surface design of the push block 10 enables the radial force to be converted into the lateral movement of the push block 10 when the limiting sleeve 11 is pressed down, while the rounded corners of the limiting sleeve 11 reduce contact friction, making the sliding smoother and reducing wear.

[0033] Push springs 20 are provided between the inner walls of multiple push blocks 10 and the slide grooves 19. The push springs 20 store energy in the compressed state. When the limit sleeve 11 is released from the constraint, the push springs 20 release energy to push the push blocks 10 back to their original positions, automatically completing the unlocking action, simplifying the operation process and enhancing the reliability of the system.

[0034] The inner wall of the limiting sleeve 11 is fixedly provided with a guide plate 21, and the outer wall of the fixed sleeve 5 is provided with a guide groove 22. Multiple sets of guide plates 21 and guide grooves 22 are provided and slidably connected. The guide plate 21 slides in the guide groove 22 to prevent the limiting sleeve 11 from rotating or deviating during the movement, ensuring that the limiting sleeve 11 moves strictly along the axial direction and improving the accuracy and stability of the overall mechanism.

[0035] The snap-fit ​​rod 6 has a sliding hole 23, and a top block 24 is slidably disposed in the sliding hole 23. A compression spring 25 is connected between the bottom surface of the top block 24 and the bottom surface of the sliding hole 23. During installation, the top block 24 is compressed into the sliding hole 23 and compresses the compression spring 25. During unlocking, the compression spring 25 releases energy to push the top block 24, thereby pushing the snap-fit ​​rod 6 to separate from the fixed sleeve 5, realizing the function of quick and automatic pop-out.

[0036] Multiple sets of slide rods 13 are equipped with tension springs 26 on their outer sides. The top of each set of tension springs 26 is fixedly connected to the bottom surface of the connecting sleeve 12, and the bottom end is connected to a connecting ring 27. The bottom surface of each set of connecting rings 27 is connected to an arc-shaped block 28. The top surface of the rotating sleeve 14 is provided with an annular groove 29. The multiple sets of arc-shaped blocks 28 slide in the annular groove 29. When the rotating sleeve 14 rotates, it drives the arc-shaped blocks 28 to move through the annular groove 29. The arc-shaped blocks 28 pull the slide rods 13 through the connecting rings 27 and tension springs 26, realizing the conversion from rotational motion to linear motion. The tension springs 26 also provide buffering and reset functions.

[0037] In this embodiment, when the filter media 4 needs to be installed, the filter media 4 is inserted with multiple sets of insert rods 3 and placed between the outer shell 1 and the inner screen 18. Then, the top cover 2 is pressed against the top surface of the outer shell 1 and multiple sets of snap-fit ​​rods 6 are inserted into the fixing sleeve 5. The limiting sleeve 11 is pushed against the outer wall of multiple sets of push blocks 10 and the multiple sets of tension springs 26 are stretched, so that the multiple sets of push blocks 10 slide along the slide groove 19 and squeeze the push spring 20. The multiple sets of push blocks 10 push the slider 8 so that the snap-fit ​​block 9 is engaged in the slot 7. At this time, the multiple sets of limiting blocks 15 are in the unlocking hole 17. The rotating sleeve 14 is rotated clockwise so that the multiple sets of slide rods 13 slide into the limiting hole 16. The multiple sets of limiting blocks 15 are pressed against the outer wall of the rotating sleeve 14 to limit the limiting sleeve 11. The filter media 4 can be quickly installed and fixed by operating in sequence.

[0038] More specifically, when the filter body 4 needs to be disassembled, the rotating sleeve 14 is rotated counterclockwise so that multiple sets of limiting blocks 15 slide along the limiting hole 16 into the unlocking hole 17, thereby releasing the multiple sets of limiting blocks 15 from contact with the outer wall of the rotating sleeve 14. Multiple sets of tension springs 26 pull the connecting sleeve 12 and the limiting sleeve 11, and the multiple sets of limiting sleeves 11 release the contact with the multiple sets of push blocks 10. Multiple sets of push springs 20 reset and push the push blocks 10 to slide along the slide groove 19. Multiple sets of push blocks 10 pull the locking block 9 through the slider 8 to disengage it from the locking groove 7, thereby releasing the locking of the locking rod 6. Multiple sets of compression springs 25 reset and push the top block 24. The top block 24 pushes the fixing sleeve 5, thereby separating the locking rod 6 from the fixing sleeve 5, releasing the top cover 2 from fixing the filter body 4, and then the filter body 4 can be disassembled.

[0039] In summary, when using or operating the entire equipment: when it is necessary to install the filter media 4, insert the filter media 4 with the multiple sets of insert rods 3 and place it between the outer shell 1 and the inner screen 18. Then, abut the top cover 2 against the top surface of the outer shell 1 and insert the multiple sets of snap-fit ​​rods 6 into the fixing sleeve 5. Push the limiting sleeve 11 against the outer wall of the multiple sets of push blocks 10 and stretch the multiple sets of tension springs 26, so that the multiple sets of push blocks 10 slide along the slide groove 19 and squeeze the push spring 20. The multiple sets of push blocks 10 push the slider 8 so that the snap-fit ​​block 9 is engaged in the slot 7. At this time, the multiple sets of limiting blocks 15 are in the unlocking hole 17. Rotate the rotating sleeve 14 clockwise so that the multiple sets of slide rods 13 slide into the limiting hole 16. The multiple sets of limiting blocks 15 abut against the outer wall of the rotating sleeve 14 to limit the limiting sleeve 11. By operating in sequence, the filter media 4 can be quickly installed and fixed.

[0040] When the filter body 4 needs to be disassembled, the rotating sleeve 14 is rotated counterclockwise so that multiple sets of limiting blocks 15 slide along the limiting hole 16 into the unlocking hole 17, thereby releasing the multiple sets of limiting blocks 15 from contact with the outer wall of the rotating sleeve 14. Multiple sets of tension springs 26 pull the connecting sleeve 12 and the limiting sleeve 11, and the multiple sets of limiting sleeves 11 release the contact with the multiple sets of push blocks 10. Multiple sets of push springs 20 reset and push the push blocks 10 to slide along the slide groove 19. Multiple sets of push blocks 10 pull the locking block 9 through the slider 8 to disengage it from the locking groove 7, thereby releasing the locking of the locking rod 6. Multiple sets of compression springs 25 reset and push the top block 24. The top block 24 pushes the fixing sleeve 5, thereby separating the locking rod 6 from the fixing sleeve 5, releasing the top cover 2 from fixing the filter body 4, and then the filter body 4 can be disassembled.

[0041] Of all the solutions mentioned above, those involving the connection between two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection, or other known connection methods, which will not be elaborated here. For all the fixed connections mentioned above, welding is preferred. Although embodiments of this utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. A filter media that is easy to disassemble and assemble, comprising a housing (1) and a top cover (2), characterized in that: The outer casing (1) is equipped with a quick-installation mechanism, which includes a rod (3), a filter media body (4), a fixing sleeve (5), a snap-fit ​​rod (6), a slot (7), a slider (8), a locking block (9), a push block (10), and a limiting mechanism. Multiple sets of rods (3) are fixed inside the outer casing (1). The filter media body (4) is inserted into multiple sets of rods (3). The fixing sleeve (5) is fixed to the top surface of the top rod. The snap-fit ​​rod (6) is fixed to the top of multiple sets of rods (3). Multiple sets of sliders (8) slide on the outer wall of the fixing sleeve (5). The locking block (9) is fixed to the bottom of multiple sets of sliders (8). The push block (10) is fixed to the top of multiple sets of sliders (8). The limiting mechanism includes a limiting sleeve (11), a connecting sleeve (12), a sliding rod (13), a rotating sleeve (14), a limiting block (15), a limiting hole (16), and an unlocking hole (17). The limiting sleeve (11) slides on the outer wall of the fixed sleeve (5), the connecting sleeve (12) is fixed to the bottom end of the limiting sleeve (11), the sliding rod (13) is provided with multiple sets fixed to the bottom surface of the connecting sleeve (12), the rotating sleeve (14) rotates on the outer wall of the fixed sleeve (5), the limiting block (15) is fixed to the bottom end of multiple sets of sliding rods (13), the limiting hole (16) is provided with multiple sets distributed on the top surface of the rotating sleeve (14), and the unlocking hole (17) is provided at one end of the multiple sets of limiting holes (16).

2. The filter media that is easy to assemble and disassemble according to claim 1, characterized in that: An inner screen (18) is fixedly provided inside the outer shell (1), and the filter material (4) is disposed between the inner screen (18) and the outer shell (1) and is inserted into multiple sets of insert rods (3).

3. The filter media that is easy to assemble and disassemble according to claim 2, characterized in that: The outer wall of the fixed sleeve (5) is provided with a sliding groove (19), and the sliding groove (19) is provided in multiple sets and is slidably connected to multiple sets of push blocks (10).

4. The filter media for easy assembly and disassembly according to claim 3, characterized in that: multiple sets The outer wall of the push block (10) is set as an inclined surface, and the top of the limiting sleeve (11) is provided with a rounded corner.

5. The filter media that is easy to install and disassemble according to claim 4, characterized in that: Push springs (20) are provided between the inner wall of the multiple push blocks (10) and the slide groove (19).

6. The filter media that is easy to assemble and disassemble according to claim 5, characterized in that: The inner wall of the limiting sleeve (11) is fixedly provided with a guide plate (21), and the outer wall of the fixing sleeve (5) is provided with a guide groove (22). The guide plate (21) and the guide groove (22) are provided in multiple sets and are slidably connected.

7. The filter media that is easy to install and disassemble according to claim 6, characterized in that: The snap-fit ​​rod (6) has a sliding hole (23) inside, and a top block (24) is slidably provided inside the sliding hole (23). A compression spring (25) is connected between the bottom surface of the top block (24) and the bottom surface of the sliding hole (23).

8. The filter media for easy assembly and disassembly according to claim 7, characterized in that: multiple sets The outer side of each slide rod (13) is provided with tension springs (26), the top of each set of tension springs (26) is fixedly connected to the bottom surface of the connecting sleeve (12) and the bottom end is connected to a connecting ring (27), the bottom surface of each set of connecting rings (27) is connected to an arc block (28), the top surface of the rotating sleeve (14) is provided with an annular groove (29), and the arc blocks (28) slide in the annular groove (29).

Images