High-pressure homogenizer with automatic cleaning function

Abstract

The utility model discloses a high-pressure homogenizer with an automatic cleaning function, and relates to the technical field of high-pressure homogenizers. The device comprises a transverse plate, one side of the top of the transverse plate is fixedly connected with a tank body, an inner cavity of the tank body is provided with a homogeneous mixing mechanism, and the top of the inner cavity of the tank body is movably connected with a linkage cleaning mechanism through a bearing; the homogeneous mixing mechanism comprises a motor; and the motor is fixed at the top of the tank body. Through cooperative operation of the tank body, the homogenizing and mixing mechanism and the linkage cleaning mechanism, the two functions of material homogenizing and equipment cleaning are integrated, the tedious mode that traditional equipment depends on manual disassembly and cleaning is thoroughly changed, the operation convenience is greatly improved, meanwhile, a first gear is driven by means of a motor, and the material homogenizing and cleaning efficiency is improved. Power transmission of the cleaning mechanism is achieved through gear meshing, cleaning operation is completed by ingeniously utilizing kinetic energy generated in the homogenizing process, extra power configuration is not needed, energy consumption is effectively reduced, and the advantages of being efficient and saving energy are achieved.

Description

Technical Field

[0001] This utility model belongs to the field of high pressure homogenizer technology, and in particular relates to a high pressure homogenizer with automatic cleaning function. Background Technology

[0002] High-pressure homogenizers, as key equipment capable of refining and uniformly mixing materials, have wide and indispensable applications in numerous industries such as food, pharmaceuticals, and chemicals. In food processing, they can improve the taste and stability of dairy products and beverages; in the pharmaceutical industry, they help prepare high-quality pharmaceuticals, ensuring the efficacy and safety of drugs. By applying high pressure to materials, they achieve refined processing through shearing and impact, meeting the stringent quality requirements of various industries.

[0003] However, existing high-pressure homogenizers have many drawbacks in terms of cleaning. After homogenization, traditional equipment makes it difficult to clean material residues on the inner wall of the tank and components. Manual disassembly and cleaning is not only cumbersome, time-consuming, and labor-intensive, but also may damage the equipment due to frequent disassembly, affecting its service life and work efficiency, and cannot meet the needs of today's market.

[0004] To address these issues, we provide a high-pressure homogenizer with an automatic cleaning function. Utility Model Content

[0005] The purpose of this invention is to provide a high-pressure homogenizer with an automatic cleaning function. By coordinating the tank, the homogenizing and mixing mechanism, and the linkage cleaning mechanism, the problem that existing high-pressure homogenizers do not have an automatic cleaning function is solved.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution.

[0007] This utility model relates to a high-pressure homogenizer with an automatic cleaning function, comprising a horizontal plate, a tank fixedly connected to the top side of the horizontal plate, a homogenizing mixing mechanism disposed within the inner cavity of the tank, and a linkage cleaning mechanism movably connected to the top of the inner cavity of the tank via a bearing; the homogenizing mixing mechanism includes a motor fixed to the top of the tank, a spiral homogenizing roller fixedly connected to the output end of the motor, a first gear and a turntable sequentially fixedly mounted on the output end of the motor, and uniformly distributed mixing blades fixedly connected to the bottom of the turntable; the linkage cleaning mechanism includes an annular toothed plate and a second gear, the top of the annular toothed plate being movably connected to the top of the inner cavity of the tank via a bearing, the top of the second gear being movably connected to the top of the tank via a bearing, one side of the second gear meshing with the inner wall of the annular toothed plate, the first gear... The second gear meshes with the first gear on the other side. The bottom of the annular toothed plate is fixedly connected with cleaning nozzles and cleaning scrapers at intervals. Through the cooperation of the tank, homogenizing and mixing mechanism and linkage cleaning mechanism, homogenization and cleaning are integrated, solving the cumbersome problem of manual disassembly and cleaning required by traditional equipment. The motor drives the first gear, which drives the cleaning mechanism to rotate through gear meshing. No additional power source is required. The cleaning is completed synchronously using the kinetic energy of the homogenization process, reducing energy consumption. The cleaning nozzle sprays cleaning liquid to rinse the inner wall and components. The cleaning scraper rotates close to the inner wall to scrape off the residue, covering the entire circumference of the tank, avoiding material retention, and improving cleaning efficiency and cleanliness. The mixing blade stirs the material to ensure uniform distribution. The spiral homogenizing roller refines the material under high pressure. When the cleaning scraper rotates, it can assist in moving the material, further enhancing the homogenization efficiency.

[0008] The present invention is further configured such that a control box is fixedly connected to the top of the horizontal plate, and a pressurizing mechanism is fixedly connected between the top of the horizontal plate and the control box. The control box uniformly regulates the operation of the equipment, making operation convenient. The pressurizing mechanism is combined with the tank to form a complete high-pressure homogenization system, which meets the high-pressure environment requirements of different industries.

[0009] The present invention is further configured such that the pressurizing mechanism includes a nitrogen storage tank, the bottom of which is fixedly connected to the top of the horizontal plate, and a pressurizing pump is fixedly connected to the top of the control box. One side of the pressurizing pump is connected to the nitrogen storage tank, and the other side is connected to the tank body. By combining the nitrogen storage tank and the pressurizing pump, and pressurizing with inert gas, the corrosion risk of traditional liquid pressurization is avoided, ensuring equipment safety and material quality. The pressurization process is controllable, and the pressure inside the tank can be precisely adjusted to adapt to the homogenization requirements of different materials.

[0010] The present invention is further configured such that a control panel is fixedly connected to the top front of the control box, and a nameplate is fixedly connected to one side of the bottom front of the control box. The control panel facilitates the operator to set parameters and improves the ease of use of the equipment; the nameplate indicates the equipment information and facilitates maintenance and management.

[0011] The present invention is further configured such that a feed pipe is connected to the top of one side of the tank and a discharge pipe is connected to the bottom of one side of the tank. A pressure-resistant sealing cap is provided at the top of the feed pipe and a solenoid valve is sleeved on the surface of the discharge pipe. The pressure-resistant sealing cap on the feed pipe ensures that the material does not leak out under high pressure and ensures operational safety. The solenoid valve on the discharge pipe can precisely control the material discharge and, in conjunction with the cleaning process, improve the degree of automation.

[0012] The present invention is further configured such that a uniformly distributed bracket is fixedly connected to the bottom of the horizontal plate, and a base plate is fixedly connected to the bottom of the bracket. The horizontal plate is connected to the base plate through the bracket, which enhances the overall support of the equipment, avoids shaking or displacement during high-pressure operation, and extends the service life of the equipment.

[0013] The present invention is further provided that anti-slip pads are fixedly connected to both sides of the bottom of the base plate, and the bottom of the anti-slip pads is provided with anti-slip patterns. The anti-slip pads and anti-slip patterns of the base plate increase the friction between the equipment and the ground, prevent slippage during operation, and at the same time reduce vibration transmission and improve stability.

[0014] The present invention has the following beneficial effects.

[0015] 1. This utility model combines material homogenization and equipment cleaning into one through the coordinated operation of the tank, homogenization mixing mechanism and linkage cleaning mechanism. It completely changes the cumbersome mode of traditional equipment that relies on manual disassembly and cleaning, greatly improving the convenience of operation. At the same time, the first gear is driven by a motor, and the power transmission of the cleaning mechanism is realized through gear meshing. The kinetic energy generated in the homogenization process is cleverly used to complete the cleaning operation. No additional power configuration is required, which effectively reduces energy consumption and has the advantages of high efficiency and energy saving.

[0016] 2. In terms of cleaning, this utility model uses a cleaning nozzle to spray cleaning fluid to thoroughly rinse the inside of the tank. Combined with a cleaning scraper that rotates close to the inner wall, it achieves thorough cleaning of the entire tank without dead angles, eliminating material residue and significantly improving cleaning efficiency and cleanliness. In the homogenization stage, the mixing blades fully stir the material to ensure its uniform distribution, and the spiral homogenizing roller performs fine processing on the material under high pressure. The cleaning scraper can also assist in moving the material while rotating, further enhancing the homogenization effect and achieving a dual improvement in cleaning and homogenization efficiency. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0018] Figure 1 This is a three-dimensional view of a high-pressure homogenizer with an automatic cleaning function.

[0019] Figure 2 This is a three-dimensional cross-sectional view of the tank in a high-pressure homogenizer with automatic cleaning function.

[0020] Figure 3 This is a three-dimensional view of the homogenization mixing mechanism and the linkage cleaning mechanism in a high-pressure homogenizer with automatic cleaning function.

[0021] Figure 4 This is a three-dimensional view of the pressurization mechanism in a high-pressure homogenizer with automatic cleaning function.

[0022] Figure 5 This is a perspective view of the connection between the first gear, the ring gear plate, and the second gear in a high-pressure homogenizer with automatic cleaning function.

[0023] In the attached diagram: 1. Horizontal plate; 2. Tank body; 3. Homogenizing mixing mechanism; 4. Linked cleaning mechanism; 31. Motor; 32. Spiral homogenizing roller; 33. First gear; 34. Turntable; 35. Mixing blade; 41. Annular toothed plate; 42. Second gear; 43. Cleaning nozzle; 44. Cleaning scraper; 5. Control box; 6. Pressurizing mechanism; 61. Nitrogen storage tank; 62. Pressurizing pump; 7. Support; 8. Base plate. Detailed Implementation

[0024] The technical solutions of the present utility model will be described below with reference to the accompanying drawings. The described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0025] Example 1

[0026] Please see Figure 1-5 This utility model is a high-pressure homogenizer with automatic cleaning function, including a horizontal plate 1, a tank 2 fixedly connected to one side of the top of the horizontal plate 1, a homogenizing mixing mechanism 3 provided in the inner cavity of the tank 2, and a linkage cleaning mechanism 4 movably connected to the top of the inner cavity of the tank 2 through a bearing; the homogenizing mixing mechanism 3 includes a motor 31, which is fixed to the top of the tank 2, and a spiral homogenizing roller 32 is fixedly connected to the output end of the motor 31. A first gear 33 and a turntable 34 are sequentially fixedly sleeved on the output end of the motor 31, and uniformly distributed mixing blades 35 are fixedly connected to the bottom of the turntable 34; the linkage cleaning mechanism 4 includes an annular toothed plate 41 and a second gear 42. The top of the annular toothed plate 41 is movably connected to the top of the inner cavity of the tank 2 through a bearing, and the top of the second gear 42 is movably connected to the top of the tank 2 through a bearing. One side of the second gear 42 meshes with the inner wall of the annular toothed plate 41, and the other side of the second gear 42 meshes with the first gear 33. A cleaning nozzle 43 and a cleaning scraper 44 are sequentially fixedly connected at intervals to the bottom of the annular toothed plate 41.

[0027] Specifically: Through the cooperation of tank 2, homogenizing mixing mechanism 3 and linkage cleaning mechanism 4, homogenization and cleaning are integrated, solving the cumbersome problem of traditional equipment requiring manual disassembly and cleaning. Motor 31 drives the first gear 33, which drives the cleaning mechanism to rotate through gear meshing. No additional power source is needed. The cleaning is completed synchronously using the kinetic energy of the homogenization process, reducing energy consumption. The cleaning nozzle 43 sprays cleaning fluid to rinse the inner wall and components. The cleaning scraper 44 rotates close to the inner wall to scrape off the residue, covering the entire circumference of tank 2, avoiding material retention, and improving cleaning efficiency and cleanliness. The mixing blade 35 stirs the material to ensure uniform distribution. The spiral homogenizing roller 32 refines the material under high pressure. When the cleaning scraper 44 rotates, it can assist in moving the material, further enhancing the homogenization efficiency.

[0028] Example 2

[0029] Please see Figure 1-5 Based on Embodiment 1, a control box 5 is fixedly connected to the top of the horizontal plate 1, and a pressurizing mechanism 6 is fixedly connected between the top of the horizontal plate 1 and the control box 5. The pressurizing mechanism 6 includes a nitrogen storage tank 61, the bottom of which is fixedly connected to the top of the horizontal plate 1. A pressurizing pump 62 is fixedly connected to the top of the control box 5. One side of the pressurizing pump 62 is connected to the nitrogen storage tank 61, and the other side is connected to the tank body 2. A control panel is fixedly connected to the top of the front of the control box 5, and a nameplate is fixedly connected to one side of the bottom of the front of the control box 5. A feed pipe is connected to the top of one side of the tank body 2, and a discharge pipe is connected to the bottom of one side of the tank body 2. A pressure-resistant sealing cap is provided at the top of the feed pipe, and a solenoid valve is sleeved on the surface of the discharge pipe. A uniformly distributed support 7 is fixedly connected to the bottom of the horizontal plate 1, and a base plate 8 is fixedly connected to the bottom of the support 7. Anti-slip pads are fixedly connected to both sides of the bottom of the base plate 8, and anti-slip textures are provided on the bottom of the anti-slip pads.

[0030] Specifically: Control box 5 provides unified control of equipment operation, making it convenient to use; pressurization mechanism 6, combined with tank 2, forms a complete high-pressure homogenization system, meeting the high-pressure environment requirements of different industries; a nitrogen storage tank 61 and pressurization pump 62 are combined, using inert gas pressurization to avoid the corrosion risks of traditional liquid pressurization, ensuring equipment safety and material quality; the pressurization process is controllable, allowing precise adjustment of the tank pressure to adapt to the homogenization requirements of different materials; the control panel facilitates parameter setting by operators, improving equipment usability; a nameplate displays equipment information for easy maintenance and management; a pressure-resistant sealing cap on the feed pipe ensures no material leakage under high pressure, guaranteeing operational safety; the solenoid valve on the discharge pipe precisely controls material discharge, enhancing automation in conjunction with the cleaning process; the horizontal plate 1 is connected to the base plate 8 via bracket 7, strengthening the overall support of the equipment, preventing shaking or displacement during high-pressure operation, and extending the equipment's service life; the anti-slip pads and anti-slip textures on the base plate 8 increase friction between the equipment and the ground, preventing slippage during operation and reducing vibration transmission, thus improving stability.

[0031] The working principle of this utility model is as follows: The motor 31 is fixed to the top of the tank 2. After starting, it drives the spiral homogenizing roller 32 to rotate through the output end, performing preliminary homogenization treatment on the material in the tank 2. The output end of the motor 31 simultaneously drives the first gear 33 and the turntable 34 to rotate. The first gear 33 is then used to drive the linkage cleaning mechanism 4 to work. The mixing blade 35 at the bottom of the turntable 34 rotates with the turntable 34 to stir the material, ensuring its uniform distribution and improving the homogenization efficiency. The control box 5 starts the pressurization mechanism 6. Nitrogen in the nitrogen storage tank 61 is injected into the tank 2 through the pressurization pump 62 to form a high-pressure environment. Under high pressure, the material is further refined and uniformly mixed by the shearing and impact of the spiral homogenizing roller 32. The material is finally discharged from the discharge pipe at the bottom of the tank 2. When the motor 31 is running, the first gear 33 rotates synchronously and drives the second gear 42 meshing with it to rotate. The other side of the second gear 42 meshes with the inner wall of the annular toothed plate 41, causing the annular toothed plate 41 to rotate around the central axis of the tank 2. The cleaning nozzle 43 and the cleaning scraper 44 fixed at the bottom of the annular toothed plate 41 rotate with it. The cleaning nozzle 43 is connected to an external water source and sprays cleaning liquid to rinse the inner wall and internal components of the tank 2. The cleaning scraper 44 is close to the inner wall of the tank 2 and removes the attached material residue by rotating, avoiding manual disassembly and cleaning. In addition, during homogenization, the rotation of the cleaning scraper 44 can move the material, further enhancing the homogenization effect and efficiency.

[0032] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific implementation methods described. The present specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present utility model, so that those skilled in the art can better understand and utilize the present utility model.

Claims

1. A high-pressure homogenizer with automatic cleaning function, comprising a horizontal plate (1), characterized in that: A tank (2) is fixedly connected to one side of the top of the horizontal plate (1). A homogenizing mixing mechanism (3) is provided in the inner cavity of the tank (2). A linkage cleaning mechanism (4) is movably connected to the top of the inner cavity of the tank (2) through a bearing. The homogenizing mixing mechanism (3) includes a motor (31), which is fixed to the top of the tank (2). A spiral homogenizing roller (32) is fixedly connected to the output end of the motor (31). A first gear (33) and a turntable (34) are fixedly sleeved on the output end of the motor (31) in sequence. A uniformly distributed mixing blade (35) is fixedly connected to the bottom of the turntable (34). The linkage cleaning mechanism (4) includes an annular toothed plate (41) and a second gear (42). The top of the annular toothed plate (41) is movably connected to the top of the inner cavity of the tank (2) through a bearing. The top of the second gear (42) is movably connected to the top of the tank (2) through a bearing. One side of the second gear (42) meshes with the inner wall of the annular toothed plate (41), and the other side of the second gear (42) meshes with the first gear (33). The bottom of the annular toothed plate (41) is fixedly connected with a cleaning nozzle (43) and a cleaning scraper (44) at intervals.

2. The high-pressure homogenizer with automatic cleaning function according to claim 1, characterized in that: A control box (5) is fixedly connected to the top of the horizontal plate (1), and a pressure mechanism (6) is fixedly connected between the top of the horizontal plate (1) and the control box (5).

3. A high-pressure homogenizer with automatic cleaning function according to claim 2, characterized in that: The pressurizing mechanism (6) includes a nitrogen storage tank (61), the bottom of which is fixedly connected to the top of the horizontal plate (1), and a pressurizing pump (62) is fixedly connected to the top of the control box (5). One side of the pressurizing pump (62) is connected to the nitrogen storage tank (61), and the other side of the pressurizing pump (62) is connected to the tank body (2).

4. A high-pressure homogenizer with automatic cleaning function according to claim 2, characterized in that: The control box (5) has a control panel fixedly connected to the top front and a nameplate fixedly connected to the bottom side of the front.

5. A high-pressure homogenizer with automatic cleaning function according to claim 1, characterized in that: The top of one side of the tank (2) is connected to a feed pipe, and the bottom of one side of the tank (2) is connected to a discharge pipe. The top of the feed pipe is equipped with a pressure-resistant sealing cap, and the surface of the discharge pipe is fitted with a solenoid valve.

6. A high-pressure homogenizer with automatic cleaning function according to claim 1, characterized in that: The bottom of the horizontal plate (1) is fixedly connected to a uniformly distributed bracket (7), and the bottom of the bracket (7) is fixedly connected to a base plate (8).

7. A high-pressure homogenizer with automatic cleaning function according to claim 6, characterized in that: Anti-slip pads are fixedly connected to both sides of the bottom of the base plate (8), and anti-slip patterns are provided on the bottom of the anti-slip pads.

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