Production device of microcapsule essence
By designing the crushing and screening components and the brushing components of the microcapsule flavor production device, the heat transfer problem of microcapsule flavor during the drying process was solved, achieving uniform heating and efficient screening and drying of microcapsule flavor. This solved the problem of uneven drying of microcapsule flavor in the existing technology and improved the drying quality and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG SONG DYNASTY ZHENXUAN TECH CO LTD
- Filing Date
- 2025-05-23
- Publication Date
- 2026-05-12
AI Technical Summary
In existing technologies, hot air has difficulty entering the interior of microcapsule flavorings during the drying process, resulting in poor thermal uniformity and powder clumping that is difficult to break up, thus affecting drying quality and efficiency.
A microcapsule flavor production device was designed, comprising a crushing and screening component and a brushing component. Through the cooperation of the rotating processing cylinder, the crushing and screening component and the brushing component, the microcapsule powder is screened, crushed and cleaned, the inner wall is cleaned, the uniformity of hot air contact and powder flowability are enhanced, and the drying effect is improved.
By combining the crushing and screening components and the brushing components, uniform heating and efficient screening of microcapsule powder flavoring raw materials are achieved, thereby improving the drying quality and efficiency of microcapsule flavorings.
Smart Images
Figure CN224221415U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of microcapsule flavor processing technology, and in particular to a microcapsule flavor production apparatus. Background Technology
[0002] Microencapsulation technology is a technique that completely encapsulates uniformly dispersed solid particles, droplets, or gases in a membrane to form microcapsules. Fragrance microcapsules are an important branch of microencapsulation technology. Microcapsule fragrances and aromatic finishing agents not only have the advantages of improving the atmosphere and making people feel comfortable, but also have a variety of psychological and physiological health care functions such as sterilization and refreshing. After production, microcapsule fragrances generally need to be dried to improve their shelf life.
[0003] In the prior art, when drying microcapsule flavorings, the microcapsule powder is usually poured into the heating chamber or laid in the drying oven for heating and drying. However, the microcapsule flavoring powder is in a state of accumulation, making it difficult for hot air to enter the accumulation and to break up the clumps between the flavoring powders. This results in uneven heating of the flavoring raw materials, affecting the drying quality and efficiency. For example, Chinese Patent Publication No. CN218210420U discloses a microcapsule flavoring drying device, which proposes a solution. This application provides a different solution.
[0004] Therefore, it is necessary to provide a production apparatus for microcapsule flavorings to solve the above-mentioned technical problems. Utility Model Content
[0005] The purpose of this invention is to provide a microcapsule flavoring production apparatus to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention provides the following solution to the aforementioned technical problems: A microcapsule flavoring production apparatus includes a base plate, a support plate fixed on the top surface of the base plate, a processing cylinder rotatably connected inside the support plate, one end of the processing cylinder being open and a cover plate hinged to the open end of the processing cylinder, an air inlet pipe rotatably connected to the center of the cover plate and communicating with the interior of the processing cylinder, a gear ring fixed on the outer wall of the processing cylinder, a first motor fixed on the top of the base plate, a gear meshing with the gear ring fixed on the output end of the first motor, a second motor fixed on the outer wall of the closed end of the processing cylinder, a crushing and screening assembly drivenly connected to the second motor being provided inside the processing cylinder, and a brush assembly for cleaning the inner wall of the processing cylinder being connected to the crushing and screening assembly.
[0007] As a further embodiment of this utility model, the crushing and screening assembly includes an end circular plate disposed inside the processing cylinder, a movable grinding plate fixed on the side of the end circular plate, and a plurality of sieve holes b evenly distributed on the side of the movable grinding plate. A fixed grinding plate cooperating with the movable grinding plate is fixed on the inner wall of the processing cylinder, and a plurality of sieve holes a corresponding to the sieve holes b are opened on the side of the fixed grinding plate.
[0008] As a further embodiment of this utility model, a sliding rod is fixed at the center of the end plate, the sliding rod slides through the closed end sidewall of the processing cylinder, a spiral toothed plate is fixed at the end of the sliding rod away from the end plate, and an incomplete gear that meshes with the spiral toothed plate is fixed at the output end of the second motor.
[0009] As a further embodiment of this utility model, the brush assembly includes a brush cylinder fixed to the end circular plate and arranged coaxially with the processing cylinder. A groove b is provided on the side of the brush cylinder to avoid the fixed grinding plate, and densely distributed bristles are fixed on the outer surface of the brush cylinder.
[0010] As a further embodiment of this utility model, the brush cylinder has a groove a on its side, and there are multiple grooves a that are equidistantly distributed.
[0011] As a further embodiment of this utility model, an exhaust port is provided on the outer wall of the processing cylinder and a mesh plate is fixed inside the exhaust port.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1. By combining the set crushing and screening components with the rotating processing cylinder, the microcapsule powder flavor raw materials inside the processing cylinder are continuously screened and ground, which not only fully eliminates the clumping of microcapsule powder flavor raw materials, but also further increases the flowability and refinement of microcapsule powder flavor raw materials, improves the uniformity and fullness of contact between microcapsule powder flavor raw materials and hot air, and further improves the drying effect of microcapsule powder flavor raw materials.
[0014] 2. The crushing and screening assembly drives the brushing assembly to continuously brush and clean the inner wall of the processing cylinder, brushing off some of the raw materials adhering to the inner wall of the processing cylinder for uniform drying, further improving the overall drying of the raw materials and further improving the overall drying effect. Attached Figure Description
[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0016] Figure 1 The overall three-dimensional structure of this utility model Figure 1 ;
[0017] Figure 2The overall three-dimensional structure of this utility model Figure 2 ;
[0018] Figure 3 for Figure 2 Enlarged view of the structure at point A in the middle;
[0019] Figure 4 This is a partial structural diagram of the crushing and screening assembly of this utility model;
[0020] Figure 5 This is a schematic diagram of the internal structure of the processing cylinder of this utility model;
[0021] Figure 6 This is a schematic diagram of the brushing component structure of this utility model.
[0022] The attached diagram lists the components represented by each number as follows:
[0023] 1. Crushing and screening assembly; 101. End circular plate; 102. Fixed grinding plate; 103. Moving grinding plate; 104. Screen hole a; 105. Screen hole b; 106. Slide bar; 107. Recurved toothed plate; 108. Incomplete gear; 2. Brush assembly; 201. Brush cylinder; 202. Groove a; 203. Brush bristles; 204. Groove b; 3. Processing cylinder; 4. Cover plate; 5. Air inlet pipe; 6. Exhaust port; 7. Support plate; 8. Gear ring; 9. Gear; 10. First motor; 11. Base plate; 12. Second motor. Detailed Implementation
[0024] The present invention will be further described below with reference to the embodiments.
[0025] Please see Figure 1-6This utility model provides a microcapsule flavoring production apparatus, including a base plate 11, a support plate 7 fixed on the top surface of the base plate 11, a processing cylinder 3 rotatably connected inside the support plate 7, one end of the processing cylinder 3 being open and a cover plate 4 hinged to the open end of the processing cylinder 3, an air inlet pipe 5 rotatably connected to the center of the cover plate 4 and communicating with the interior of the processing cylinder 3, a gear ring 8 fixed on the outer wall of the processing cylinder 3, a first motor 10 fixed on the top of the base plate 11, and a gear 9 fixed on the output end of the first motor 10 and meshing with the gear ring 8. A second motor 12 is fixed to the outer wall of the closed end of the processing cylinder 3. Inside the processing cylinder 3, a crushing and screening assembly 1 is connected to the second motor 12. A brushing assembly 2 for cleaning the inner wall of the processing cylinder 3 is connected to the crushing and screening assembly 1. In use, the cover plate 4 is opened, and the microcapsule powder flavoring raw material is fed into the processing cylinder 3 through the open end. A hot air blower is connected to the air inlet pipe 5, and hot air is delivered into the processing cylinder 3 through the air inlet pipe 5 to heat the inside of the processing cylinder 3, thereby processing the microcapsule powder flavoring raw material. During the drying process, the output of the first motor 10 drives the gear 9 to rotate, which in turn drives the processing cylinder 3 to rotate through the cooperation of the gear 9 and the gear ring 8. This causes the microcapsule powder flavoring raw materials inside the processing cylinder 3 to be continuously turned over, preventing the accumulation of microcapsule powder flavoring raw materials inside the processing cylinder 3, increasing the uniformity of contact between the microcapsule powder flavoring raw materials and hot air, and improving the overall drying efficiency. At the same time, the set crushing and screening component 1 continuously screens and grinds the microcapsule powder flavoring raw materials inside the processing cylinder 3, which not only fully eliminates the agglomeration of microcapsule powder flavoring raw materials, but also further increases the flowability and refinement of microcapsule powder flavoring raw materials, thereby further improving the uniformity and fullness of contact between microcapsule powder flavoring raw materials and hot air, and further improving the drying effect of microcapsule powder flavoring raw materials. Simultaneously, the crushing and screening component 1 drives the brushing component 2 to continuously brush and clean the inner wall of the processing cylinder 3, brushing off some of the raw materials adhering to the inner wall of the processing cylinder 3 for uniform drying, further improving the overall drying fullness of the raw materials, and further improving the overall drying effect.
[0026] Further as Figure 3 , Figure 4 , Figure 5 and Figure 6As shown, it is worth noting that the crushing and screening assembly 1 includes an end circular plate 101 disposed inside the processing cylinder 3. A movable grinding plate 103 is fixed on the side of the end circular plate 101. A plurality of equidistant sieve holes b105 are opened on the side of the movable grinding plate 103. A fixed grinding plate 102 that cooperates with the movable grinding plate 103 is fixed on the inner wall of the processing cylinder 3. A plurality of sieve holes a104 corresponding to the sieve holes b105 are opened on the side of the fixed grinding plate 102. A sliding rod 106 is fixed at the center of the 101. The sliding rod 106 slides through the closed end sidewall of the processing cylinder 3. A spiral toothed plate 107 is fixed on the end of the sliding rod 106 away from the end circular plate 101. An incomplete gear 108 that meshes with the spiral toothed plate 107 is fixed on the output end of the second motor 12. When the processing cylinder 3 rotates, the output end of the second motor 12 drives the incomplete gear 108 to rotate, thereby driving the incomplete gear 108 and the spiral toothed plate 107 to rotate. The sliding rod 106, in conjunction with the end plate 101 and the movable grinding plate 103, drives the end plate 101 and the movable grinding plate 103 to move back and forth. The movable grinding plate 103 moves back and forth relative to the fixed grinding plate 102. The rotating processing cylinder 3 continuously feeds the microcapsule powder flavoring raw material onto the movable grinding plate 103 or the fixed grinding plate 102. The movable grinding plate 103 and the fixed grinding plate 102 continuously grind the agglomerated microcapsule powder flavoring raw material. The microcapsule powder flavoring raw material is then screened through the sieve holes a104 and b105 on the fixed grinding plate 102 and the movable grinding plate 103. The ground microcapsule powder flavoring raw material is discharged through the sieve holes a104 and b105. This repeated grinding of the microcapsule powder flavoring raw material effectively eliminates agglomeration and further increases its flowability and refinement. This further improves the uniformity and sufficiency of contact between the microcapsule powder flavoring raw material and the hot air, and further improves the drying effect of the microcapsule powder flavoring raw material.
[0027] Further as Figure 4 , Figure 5 and Figure 6 As shown, it is worth noting that the brush assembly 2 includes a brush cylinder 201 fixed to the end circular plate 101 and coaxially arranged with the processing cylinder 3. The side of the brush cylinder 201 is provided with a groove b204 to avoid the fixed grinding plate 102. Densely distributed bristles 203 are fixed on the outer surface of the brush cylinder 201. In actual operation, the reciprocating end circular plate 101 drives the brush cylinder 201 to move synchronously, so that the bristles 203 on the brush cylinder 201 continuously brush and clean the inner wall of the processing cylinder 3, brushing off some of the microcapsule powder fragrance raw materials adhering to the inner wall of the processing cylinder 3 for uniform drying, further improving the overall drying of the raw materials and further improving the overall drying effect.
[0028] This solution includes the following working process: The cover plate 4 is opened, and the microcapsule powder flavoring raw material is introduced into the processing cylinder 3 through its open end. Hot air is delivered into the processing cylinder 3 through the air inlet pipe 5, thereby heating the interior of the processing cylinder 3 and drying the microcapsule powder flavoring raw material. During this process, the output end of the first motor 10 drives the gear 9 to rotate, which in turn drives the processing cylinder 3 to rotate through the cooperation of the gear 9 and the gear ring 8. This causes the microcapsule powder flavoring raw material inside the processing cylinder 3 to continuously tumble, preventing accumulation and increasing the uniformity of contact between the microcapsule powder flavoring raw material and the hot air. Simultaneously, the output end of the second motor 12 drives the incomplete gear 108 to rotate, thereby coordinating the incomplete gear 108, the rotary toothed plate 107, and the slide rod 106... The rotating processing cylinder 3 continuously feeds microcapsule powder flavoring raw materials into the rotating grinding plate 103 or the fixed grinding plate 102, thereby continuously grinding the agglomerated microcapsule powder flavoring raw materials through the rotating grinding plate 103 and the fixed grinding plate 102. The microcapsule powder flavoring raw materials are then continuously ground up by the rotating grinding plate 103 and the fixed grinding plate 102, and screened through the sieve holes a104 and b105 on the fixed grinding plate 102 and the rotating grinding plate 103, thus achieving repeated grinding of the microcapsule powder flavoring raw materials. The reciprocating rotating end plate 101 drives the brush cylinder 201 to move synchronously, so that the bristles 203 on the brush cylinder 201 continuously brush and clean the inner wall of the processing cylinder 3, brushing off some of the microcapsule powder flavoring raw materials adhering to the inner wall of the processing cylinder 3 for uniform drying.
[0029] Further as Figure 6 As shown, it is worth noting that the brush cylinder 201 has a groove a202 on its side, and there are multiple grooves a202 that are equidistantly distributed. The multiple grooves a202 allow some of the microcapsule powder fragrance raw materials brushed off the inner wall of the processing cylinder 3 to quickly fall into the processing cylinder 3 for drying.
[0030] Further as Figure 1 and Figure 2 As shown, it is worth noting that an exhaust port 6 is provided on the outer wall of the processing cylinder 3, and a mesh plate is fixed inside the exhaust port 6. In actual operation, the exhaust port 6 allows the air containing water vapor inside the processing cylinder 3 to be discharged. The filter holes of the mesh plate are smaller than the particle size of the raw material powder. The mesh plate blocks the microcapsule powder fragrance raw material inside the processing cylinder 3, preventing it from falling out.
[0031] In summary: The output of the first motor 10 drives the gear 9 to rotate, which in turn drives the processing cylinder 3 to rotate through the cooperation of the gear 9 and the gear ring 8. This causes the microcapsule powder flavoring raw materials inside the processing cylinder 3 to be continuously turned over, preventing the accumulation of microcapsule powder flavoring raw materials inside the processing cylinder 3, increasing the uniformity of contact between the microcapsule powder flavoring raw materials and hot air, and improving the overall drying efficiency. At the same time, the set crushing and screening component 1 continuously screens and grinds the microcapsule powder flavoring raw materials inside the processing cylinder 3, which not only completely eliminates the agglomeration of microcapsule powder flavoring raw materials, but also further increases the flowability and refinement of microcapsule powder flavoring raw materials, thereby further improving the uniformity and fullness of contact between microcapsule powder flavoring raw materials and hot air, and further improving the drying effect of microcapsule powder flavoring raw materials. Meanwhile, the crushing and screening component 1 drives the brushing component 2 to continuously brush and clean the inner wall of the processing cylinder 3, brushing off some of the raw materials adhering to the inner wall of the processing cylinder 3 for uniform drying, further improving the overall drying fullness of the raw materials, and further improving the overall drying effect.
[0032] The first motor 10 and the second motor 12 can be purchased from the market. The first motor 10 and the second motor 12 are equipped with power supplies. This is a mature technology in the field and has been fully disclosed. Therefore, it will not be repeated in the specification.
Claims
1. A production apparatus for microcapsule flavorings, comprising a base plate, characterized in that, A support plate is fixed on the top surface of the base plate. A processing cylinder is rotatably connected inside the support plate. One end of the processing cylinder is open, and a cover plate is hinged to the open end of the processing cylinder. An air inlet pipe communicating with the inside of the processing cylinder is rotatably connected to the center of the cover plate. A gear ring is fixed on the outer wall of the processing cylinder. A first motor is fixed on the top of the base plate. A gear that meshes with the gear ring is fixed on the output end of the first motor. A second motor is fixed on the outer wall of the closed end of the processing cylinder. A crushing and screening assembly that is driven and connected to the second motor is provided inside the processing cylinder. A brush assembly for cleaning the inner wall of the processing cylinder is connected to the crushing and screening assembly.
2. The microcapsule flavoring production apparatus according to claim 1, characterized in that, The crushing and screening assembly includes an end circular plate disposed inside the processing cylinder. A movable grinding plate is fixed on the side of the end circular plate. A plurality of equidistant sieve holes b are opened on the side of the movable grinding plate. A fixed grinding plate that cooperates with the movable grinding plate is fixed on the inner wall of the processing cylinder. A plurality of sieve holes a corresponding to the sieve holes b are opened on the side of the fixed grinding plate.
3. The microcapsule flavoring production apparatus according to claim 2, characterized in that, A sliding rod is fixed at the center of the end plate. The sliding rod slides through the closed end sidewall of the processing cylinder. A spiral toothed plate is fixed at the end of the sliding rod away from the end plate. An incomplete gear that meshes with the spiral toothed plate is fixed at the output end of the second motor.
4. The microcapsule flavoring production apparatus according to claim 2, characterized in that, The brush assembly includes a brush cylinder fixed to the end plate and coaxially arranged with the processing cylinder. The side of the brush cylinder is provided with a groove b to avoid the fixed grinding plate. Densely distributed bristles are fixed on the outer side of the brush cylinder.
5. The microcapsule flavoring production apparatus according to claim 4, characterized in that, The brush cylinder has a groove a on its side, and there are multiple grooves a that are equidistantly distributed.
6. The microcapsule flavoring production apparatus according to claim 1, characterized in that, An exhaust port is provided on the outer wall of the processing cylinder, and a mesh plate is fixed inside the exhaust port.