Sorting device facilitating waste treatment
By combining transmission, meat stripping, visual inspection, and crushing and screening mechanisms, the stability of the material selection device and waste disposal issues in cured meat production have been solved, achieving efficient, precise, and resource-based processing in cured meat production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- MIANYANG XIANGLONG BIOTECHNOLOGY CO LTD
- Filing Date
- 2025-05-20
- Publication Date
- 2026-05-12
AI Technical Summary
In the current production of cured meat, the stability of traditional material selection devices is insufficient, which can easily lead to misjudgment and mis-grabbing. The raw materials of cured meat are prone to sticking together and forming blind spots in the detection. Furthermore, the sorting of unqualified raw materials relies on manual labor, resulting in low positioning accuracy and a high rate of missed grabs. The lack of waste disposal facilities makes it difficult to utilize waste resources.
By combining a conveying mechanism, a meat-picking mechanism, a vision camera, a lifting robotic arm, a crushing mechanism, and a screening mechanism, the system achieves stable conveying, separation, precise positioning, automatic grasping, and efficient crushing of raw materials. Combined with visual inspection and vibrating screening, it ensures that waste materials are treated without omission and are utilized as resources.
It improves the processing efficiency and accuracy of cured meat production, ensures the automatic sorting of substandard raw materials and the efficient crushing and screening of waste materials, realizes the resource utilization of waste materials, and reduces manual intervention and the rate of missed detection.
Smart Images
Figure CN224222035U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cured meat production technology, specifically to a material selection device that facilitates waste disposal. Background Technology
[0002] The production of cured meat involves pre-treatment, marinating, cooking, drying, and finishing of fresh meat. Strict control of parameters such as hygiene, salt content, temperature, and humidity is required to ensure flavor, safety, and shelf life. The process combines traditional techniques with modern standardization, resulting in diverse regional flavors. Long-term preservation is achieved through physical dehydration and antibacterial treatment, giving it both cultural characteristics and market value.
[0003] During the design process of this utility model, the following problems were discovered in the existing technology:
[0004] In the current production of cured meat, the stability of traditional material selection devices is insufficient, which can easily lead to misjudgment and mis-grabbing. Furthermore, due to the characteristics of the raw materials, cured meat is prone to sticking together and forming blind spots in the detection. The sorting of unqualified raw materials relies on manual labor, which has low positioning accuracy and a high rate of missed grabs. At the same time, there is a lack of waste disposal facilities, making it difficult to utilize waste as a resource. Utility Model Content
[0005] The purpose of this invention is to provide a material selection device that facilitates waste treatment, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a material selection device for easy waste treatment, comprising a transmission mechanism, the two ends of which are rotatably connected to the inner walls of opposite sides of a support baffle, a support frame at the top center of the support baffle, a cross slide at the top center of the support frame, a lifting mechanical arm at the bottom of the cross slide, a receiving mechanism at the top of the support baffle directly below the support frame, a waste bin at the side of the transmission mechanism near the receiving mechanism, a crushing mechanism rotatably connected to the inner walls of both sides of the waste bin, a screening mechanism slidably connected to the inner wall of the waste bin directly below the crushing mechanism, a discharge channel at the bottom of the waste bin, a meat-removing mechanism at the top side of the support baffle, a feeding hopper at the top center of the waste bin, and vision cameras at the inner walls of both sides of the support frame.
[0007] More preferably, the transmission mechanism includes a transmission main shaft, and the transmission main shaft and the transmission slave shaft are rotatably connected to the inner walls of opposite sides of the support baffle. A transmission belt is sleeved on the outer walls of the transmission main shaft and the transmission slave shaft, and a drive motor is inserted into one end of the transmission main shaft.
[0008] More preferably, the meat-dispensing mechanism includes a support frame, the bottom end of which is located on the top of the support baffle near the transmission main shaft. A connecting rod is inserted into the inner wall of one side of the support frame, and a meat-dispensing roller is provided at the tail end of the connecting rod. A first vibration motor is screwed into the inner wall of the meat-dispensing roller, and a plurality of silicone protrusions are provided on the outer wall of the meat-dispensing roller.
[0009] More preferably, the cross slide includes an x-axis slide groove, with a first screw rotatably connected to the inner walls of the left and right sides of the x-axis slide groove. A first motor is inserted into one end of the first screw, and a first screw seat is screwed onto the outer wall of the first screw. A y-axis slide groove is provided at the bottom end of the first screw seat. A second screw is rotatably connected to the inner walls of the two sides of the y-axis slide groove, with a second motor inserted into one end of the second screw. A second screw seat is screwed onto the outer wall of the second screw, and a lifting mechanical arm is screwed into the middle of the bottom of the second screw seat. The top end of the second screw seat is located at the bottom end of the first screw seat.
[0010] More preferably, the receiving mechanism includes a shovel disc, the tail end of which is screwed to the drive end of an electric telescopic rod, the tail end of which is screwed to one side of a rotating block, the outer wall of which is rotatably connected to the inner wall of a rotating base, a turntable at the bottom of the rotating base, a rotary motor inserted at the bottom of which is screwed to the bottom wall of the base, the turntable and the base forming a rotatable connection, and a stepper motor inserted at the other side of the rotating block.
[0011] More preferably, the crushing mechanism includes a servo motor, the output end of which is connected to a main rotating rod, a drive gear is sleeved on the outer wall of the end of the main rotating rod, a driven gear meshes on one side of the drive gear, a driven rotating rod is sleeved on the inner wall of the driven gear, and a plurality of crushing blades are sleeved on the outer walls of the main rotating rod and the driven rotating rod.
[0012] More preferably, the screening mechanism includes a screen plate, with a second vibration motor screwed to the inner walls of the left and right sides of the screen plate, and the screen plate is slidably connected to the inner wall of the waste bin.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] The conveying mechanism can stably transport raw materials, while the meat-splitting mechanism separates and adheres raw materials through vibration. The flexible contact formed by its silicone protrusions does not damage the materials and allows for individual distribution of raw materials for easy detection. The cross slide can achieve precise positioning and automatically grab unqualified raw materials in conjunction with a vision camera, improving processing efficiency. The receiving mechanism receives and transfers waste materials without omission through multi-directional movements, ensuring clean unloading. The crushing mechanism can efficiently crush raw materials in both directions, thereby uniformly processing materials with different characteristics. The screening mechanism uses vibrating screens to classify waste materials, preventing blockages and improving efficiency. Together with the crushing mechanism, it achieves recycling and provides conditions for resource utilization. Attached Figure Description
[0015] Figure 1 This is a side view sectional structural diagram of the present invention;
[0016] Figure 2 This is a three-dimensional structural diagram of the present invention;
[0017] Figure 3 This is a schematic diagram of the meat-removing mechanism of this utility model;
[0018] Figure 4 This is a schematic diagram of the cross slide structure of this utility model;
[0019] Figure 5 This is a schematic diagram of the screening mechanism of this utility model.
[0020] In the diagram: 1. Transmission mechanism; 101. Transmission main shaft; 102. Transmission slave shaft; 103. Conveyor belt; 104. Drive motor; 2. Support baffle; 3. Support frame; 4. Cross slide; 401. X-axis slide groove; 402. First screw; 403. First motor; 404. First screw seat; 405. Y-axis slide groove; 406. Second screw; 407. Second motor; 408. Second screw seat; 5. Lifting robotic arm; 6. Receiving mechanism; 601. Shovel; 602. Electric telescopic rod; 603. Rotary block; 604. Rotary seat; 605. Turntable; 60 6. Rotary motor; 607. Base; 608. Stepper motor; 7. Waste bin; 8. Crushing mechanism; 801. Servo motor; 802. Main rotating rod; 803. Driven gear; 804. Driven gear; 805. Driven rotating rod; 806. Crushing blade; 9. Screening mechanism; 901. Screen plate; 902. Second vibration motor; 10. Discharge channel; 11. Meat-dispensing mechanism; 1101. Support frame; 1102. Connecting rod; 1103. Meat-dispensing roller; 1104. First vibration motor; 1105. Silicone protrusion; 12. Feed hopper; 13. Vision camera. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figures 1 to 5This utility model provides a technical solution: a material selection device for easy waste treatment, including a transmission mechanism 1. The two ends of the transmission mechanism 1 are rotatably connected to the inner walls of the opposite sides of the support baffle 2. The top of the support baffle 2 is provided with a support frame 3. The top wall of the support frame 3 is provided with a cross slide 4. The bottom of the cross slide 4 is provided with a lifting mechanical arm 5. The top of the support baffle 2 is provided with a receiving mechanism 6 directly below the support frame 3. The side of the transmission mechanism 1 near the receiving mechanism 6 is provided with a waste bin 7. The inner walls of both sides of the waste bin 7 are rotatably connected with a crushing mechanism 8. The inner wall of the waste bin 7 directly below the crushing mechanism 8 is slidably connected with a screening mechanism 9. The bottom of the waste bin 7 is provided with a discharge channel 10. The top side of the support baffle 2 is provided with a meat-removing mechanism 11. The top of the waste bin 7 is provided with a feeding hopper 12. The inner walls of both sides of the support frame 3 are provided with vision cameras 13.
[0023] In this embodiment, as Figure 2 and Figure 3 As shown, the transmission mechanism 1 includes a transmission main shaft 101. The transmission main shaft 101 and the transmission slave shaft 102 are rotatably connected to the inner walls of the opposite sides of the support baffle 2. A transmission belt 103 is sleeved on the outer walls of the transmission main shaft 101 and the transmission slave shaft 102. A drive motor 104 is inserted into one end of the transmission main shaft 101.
[0024] In this embodiment, as Figure 1 and Figure 3 As shown, the meat-dispensing mechanism 11 includes a support frame 1101. The bottom end of the support frame 1101 is located on the top of the support baffle 2 near the transmission main shaft 101. A connecting rod 1102 is inserted into the inner wall of one side of the support frame 1101. A meat-dispensing roller 1103 is provided at the tail end of the connecting rod 1102. A first vibration motor 1104 is screwed into the inner wall of the meat-dispensing roller 1103. A number of silicone protrusions 1105 are provided on the outer wall of the meat-dispensing roller 1103.
[0025] In this embodiment, as Figure 4 As shown, the cross slide table 4 includes an x-axis slide groove 401. The inner walls of the left and right sides of the x-axis slide groove 401 are rotatably connected to a first screw 402. One end of the first screw 402 is inserted into a first motor 403. The outer wall of the first screw 402 is screwed to a first screw seat 404. The bottom end of the first screw seat 404 is provided with a y-axis slide groove 405. The inner walls of the two sides of the y-axis slide groove 405 are rotatably connected to a second screw 406. One end of the second screw 406 is inserted into a second motor 407. The outer wall of the second screw 406 is screwed to a second screw seat 408. The bottom center of the second screw seat 408 is screwed to a lifting mechanical arm 5. The top end of the second screw seat 408 is located at the bottom end of the first screw seat 404.
[0026] In this embodiment, as Figure 5As shown, the receiving mechanism 6 includes a shovel 601, the tail end of which is screwed to the drive end of an electric telescopic rod 602. The tail end of the electric telescopic rod 602 is screwed to one side of a rotating block 603. The outer wall of the rotating block 603 is rotatably connected to the inner wall of a rotating base 604. A turntable 605 is provided at the bottom of the rotating base 604. A rotary motor 606 is inserted into the bottom of the turntable 605. The bottom of the rotary motor 606 is screwed to the bottom wall of a base 607. The turntable 605 and the base 607 form a rotatable connection. A stepper motor 608 is inserted into the other side of the rotating block 603.
[0027] In this embodiment, as Figure 5 As shown, the crushing mechanism 8 includes a servo motor 801. The output end of the servo motor 801 is connected to a main rotating rod 802. A drive gear 803 is sleeved on the outer wall of the end of the main rotating rod 802. A driven gear 804 meshes on one side of the drive gear 803. A driven rotating rod 805 is sleeved on the inner wall of the driven gear 804. A plurality of crushing blades 806 are sleeved on the outer walls of the main rotating rod 802 and the driven rotating rod 805.
[0028] In this embodiment, as Figure 5 As shown, the screening mechanism 9 includes a screen plate 901, and a second vibration motor 902 is screwed to the inner walls of the left and right sides of the screen plate 901. The screen plate 901 is slidably connected to the inner wall of the waste bin 7.
[0029] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the material sorting device for facilitating waste disposal operates as follows:
[0030] First, the operator can place the cured meat raw material on the top of the conveyor belt 103, and then start the drive motor 104 to drive the main transmission shaft 101 connected to it to start rotating. The conveyor belt 103, which is sleeved on the outer wall of the main transmission shaft 101, drives the transmission slave shaft 102 on the other side to rotate synchronously. At this time, the rotating conveyor belt 103 will transport the cured meat raw material placed on its top to the designated area. At the same time, the first vibration motor 1104 is started to drive the entire meat-pulling roller 1103 to vibrate, so that the silicone protrusions 1105 on its outer wall can contact the cured meat raw material on the conveyor belt 103, and separate the sticky cured meat through vibration and friction.
[0031] After separation, the cured meat raw materials will continue to be transported to the underside of the cross slide table 4 by the conveyor belt 103. At this time, the vision camera 13 will visually inspect the cured meat raw materials on the conveyor belt 103, identify the position and state of unqualified raw materials, and transmit the identification information to the external controller, so that the first motor 403 is started to drive the first screw 402 to rotate, so that the first screw seat 404 screwed to the outer wall of the first screw 402 can move in the x-axis direction along with the y-axis slide 405 and the lifting mechanical arm 5. Then, the second motor 407 is started to drive the second screw 406 to rotate, so that the lifting mechanical arm 5 screwed to the bottom end of the second screw seat 408 can move in the y-axis direction, adjusting the position of the lifting mechanical arm 5 in the x-axis and y-axis directions.
[0032] After determining its position, the lifting robotic arm 5 can descend and grab both qualified and unqualified cured meat raw materials. After grabbing the unqualified raw materials, the lifting robotic arm 5 moves again via the cross slide 4 to directly above the receiving mechanism 6. During this process, the electric telescopic rod 602 is activated by the external controller to push the shovel plate 601 to extend directly below the lifting robotic arm 5. At this time, the lifting robotic arm 5 can release the raw materials, allowing them to fall onto the top of the shovel plate 601 for receiving. Simultaneously, the electric telescopic rod 602 is driven to retract the shovel plate 601, and the rotary motor 606 is activated to drive the turntable 605 to rotate. Rotate the shovel 601 to directly above the feed hopper 12, then start the stepper motor 608 to rotate the entire shovel 601, causing the unqualified raw materials on top to fall into the feed hopper 12 directly below and into the waste bin 7. At this time, drive the servo motor 801 to rotate the main rotating rod 802, and through the active gear 803 meshing with the driven gear 804, drive the driven rod 805 to rotate synchronously. During this time, several crushing blades 806 sleeved on the outer walls of the main rotating rod 802 and the driven rod 805 will cut and crush the raw meat slices.
[0033] The crushed waste falls onto the screen plate 901. At this time, the second vibration motor 902 is started to vibrate and screen the crushed material. Fine material that meets the particle size requirements passes through the screen plate 901 and is discharged through the discharge channel 10 at the bottom of the waste box 7, which can be used as raw material or by-product for subsequent processing.
[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A material sorting device for easy waste disposal, comprising a conveying mechanism (1), characterized in that: The two ends of the transmission mechanism (1) are rotatably connected to the inner walls of the opposite sides of the support baffle (2). A support frame (3) is provided at the middle of the top of the support baffle (2). A cross slide (4) is provided at the middle of the top wall of the support frame (3). A lifting mechanical arm (5) is provided at the bottom of the cross slide (4). A receiving mechanism (6) is provided on the side of the top of the support baffle (2) directly below the support frame (3). A receiving mechanism (6) is provided on the side of the transmission mechanism (1) near the receiving mechanism (6). Waste bin (7), the inner walls of the two sides of the waste bin (7) are rotatably connected to a crushing mechanism (8), the inner wall of the waste bin (7) located directly below the crushing mechanism (8) is slidably connected to a screening mechanism (9), the bottom end of the waste bin (7) is provided with a discharge channel (10), the top side of the support baffle (2) is provided with a meat-removing mechanism (11), the middle of the top of the waste bin (7) is provided with a feeding hopper (12), and the inner walls of the two sides of the support frame (3) are provided with vision cameras (13).
2. The material selection device for facilitating waste treatment according to claim 1, characterized in that: The transmission mechanism (1) includes a transmission main shaft (101), and the transmission main shaft (101) and the transmission slave shaft (102) are rotatably connected to the inner wall of the opposite side of the support baffle (2). The outer walls of the transmission main shaft (101) and the transmission slave shaft (102) are fitted with a transmission belt (103), and a drive motor (104) is inserted into one end of the transmission main shaft (101).
3. The material selection device for facilitating waste treatment according to claim 2, characterized in that: The meat-dispensing mechanism (11) includes a support frame (1101). The bottom end of the support frame (1101) is located on the top of the support baffle (2) near the transmission main shaft (101). A connecting rod (1102) is inserted into the inner wall of one side of the support frame (1101). The tail end of the connecting rod (1102) is provided with a meat-dispensing roller (1103). A first vibration motor (1104) is screwed into the inner wall of the meat-dispensing roller (1103). The outer wall of the meat-dispensing roller (1103) is provided with a plurality of silicone protrusions (1105).
4. The material selection device for facilitating waste treatment according to claim 1, characterized in that: The cross slide (4) includes an x-axis slide groove (401). The inner walls of the left and right sides of the x-axis slide groove (401) are rotatably connected to a first screw (402). One end of the first screw (402) is inserted into a first motor (403). The outer wall of the first screw (402) is screwed with a first screw seat (404). The bottom end of the first screw seat (404) is provided with a y-axis slide groove (405). The inner walls of the two sides of the y-axis slide groove (405) are rotatably connected to a second screw (406). One end of the second screw (406) is inserted into a second motor (407). The outer wall of the second screw (406) is screwed with a second screw seat (408). The middle part of the bottom of the second screw seat (408) is screwed with a lifting mechanical arm (5). The top end of the second screw seat (408) is located at the bottom end of the first screw seat (404).
5. The material sorting device for facilitating waste treatment according to claim 1, characterized in that: The receiving mechanism (6) includes a shovel (601), the tail end of which is screwed to the drive end of an electric telescopic rod (602), the tail end of which is screwed to one side of a rotating block (603), the outer wall of which is rotatably connected to the inner wall of a rotating base (604), the bottom end of which is provided with a turntable (605), the bottom end of which is inserted with a rotary motor (606), the bottom end of which is screwed to the bottom wall of a base (607), the turntable (605) and the base (607) forming a rotatable connection, and the other side of which is inserted with a stepper motor (608).
6. The material selection device for facilitating waste treatment according to claim 1, characterized in that: The crushing mechanism (8) includes a servo motor (801), the output end of which is connected to a main rotating rod (802). A drive gear (803) is sleeved on the outer wall of the end of the main rotating rod (802). A driven gear (804) meshes with one side of the drive gear (803). A driven rod (805) is sleeved on the inner wall of the driven gear (804). A plurality of crushing blades (806) are sleeved on the outer walls of the main rotating rod (802) and the driven rod (805).
7. The material sorting device for facilitating waste treatment according to claim 1, characterized in that: The screening mechanism (9) includes a screen plate (901), and a second vibration motor (902) is screwed to the inner walls of the left and right sides of the screen plate (901). The screen plate (901) is slidably connected to the inner wall of the waste bin (7).