Automatic sorting and moving equipment for copper bars

Abstract

The utility model discloses automatic sorting and moving equipment for copper bars, and belongs to the technical field of copper bar processing. The automatic copper bar sorting and moving equipment comprises a feeding device, a cutting device, a discharging device, a first material warehouse, a first carrying device and a visual recognition device, the feeding device, the cutting device and the discharging device are sequentially arranged, one side of the feeding device is a feeding area, the first material warehouse is arranged on the other side of the feeding device, and the first carrying device is arranged on the feeding area. The first carrying device is arranged above the feeding area, the feeding device and the first material warehouse, the visual recognition device is installed on the first carrying device and electrically connected with the first carrying device, the first material warehouse is provided with at least two skip cars, and the visual recognition device is used for recognizing the size of copper bar excess materials on the feeding device. And the first carrying device is used for moving the copper bar excess material into the corresponding skip car of the first material warehouse according to the size of the copper bar excess material on the feeding device. The utility model solves the problems of high labor intensity and low efficiency of manual classification carrying of copper bar excess materials in the prior art.

Description

Technical Field

[0001] This utility model belongs to the field of copper busbar processing technology, specifically an automatic copper busbar sorting and moving equipment. Background Technology

[0002] Copper busbars are a type of high-efficiency power distribution conductor, especially suitable for the increasingly tall buildings and large-scale factories that require economical and rational wiring. They can meet the huge loads of modern high-rise buildings and large workshops that need to conduct powerful currents of hundreds or thousands of amperes.

[0003] In the existing technology, the processing of copper busbars involves cutting long busbars into the required bending lengths and then cutting them into blanks. The cut-off blanks still need to be sorted and handled manually, which results in high labor intensity and low efficiency. Utility Model Content

[0004] The purpose of this utility model is to provide an automatic copper busbar sorting and moving device that uses a first handling device and a visual recognition device to move the cut copper busbar scraps from the unloading device to the corresponding positions in the first material warehouse according to their dimensions. This solves the problems of high labor intensity and low efficiency in the manual sorting and handling of copper busbar scraps in the prior art.

[0005] The technical solution of this utility model is as follows: an automatic copper busbar sorting and moving device includes: a feeding device, a cutting device, a discharging device, a first material storage, a first conveying device, and a visual recognition device.

[0006] The feeding device, cutting device, and unloading device are arranged in sequence. One side of the feeding device is the feeding area, the first material storage is located on the other side of the feeding device, the first conveying device is located above the feeding area, the feeding device, and the first material storage, and the visual recognition device is installed on the first conveying device and is electrically connected to the first conveying device.

[0007] The first silo is equipped with at least two material carts.

[0008] The visual recognition device is used to identify the size of the copper busbar surplus material on the feeding device. The first handling device moves the copper busbar surplus material to the corresponding material car in the first material warehouse according to the size of the copper busbar surplus material on the feeding device.

[0009] In a further embodiment, the automatic copper busbar sorting mobile device also includes a second storage bin and a second handling device.

[0010] The second material storage is located on one side of the unloading device, above the unloading device of the second conveying device and the second material storage.

[0011] The second storage bin is used to hold the cut copper busbars.

[0012] The second conveying device is used to move the cut copper busbars on the unloading device to the second material bin, which enables the automatic unloading of the cut copper busbars on the unloading device.

[0013] In a further embodiment, the transport device includes: a transport frame, a transport moving mechanism, a transport lifting mechanism, and a transport suction cup mechanism connected in sequence.

[0014] In a further embodiment, the suction cups on the conveying suction cup mechanism are distributed along the extension direction of the feeding device.

[0015] In a further embodiment, the feeding device and the unloading device are conveying roller devices.

[0016] In a further embodiment, the cutting device includes: a cutting table, a rotary cutter, and a first pressing mechanism.

[0017] The rotary cutter and the first pressing mechanism are mounted on the cutting table.

[0018] The first pressing mechanism is used to position the copper busbar.

[0019] The rotary cutting machine is used to move the cutting blade to cut the copper busbar.

[0020] In a further embodiment, the automatic copper busbar sorting mobile device also includes a chamfering device.

[0021] The chamfering device is located between the cutting device and the unloading device.

[0022] The chamfering device is used to chamfer the sides of the cut copper busbars, enabling automatic chamfering of the cut copper busbars, reducing subsequent manual chamfering, and further reducing the intensity of manual labor.

[0023] In a further embodiment, the chamfering device includes: a second pressing mechanism, a chamfering displacement mechanism, a chamfering power mechanism, and a chamfering blade.

[0024] The chamfering displacement mechanism is located on one side of the second pressing mechanism, the chamfering power mechanism is installed on the chamfering displacement mechanism, and the chamfering blade is installed on the chamfering power mechanism.

[0025] The second pressing mechanism is used to position the end of the copper busbar.

[0026] The chamfering displacement mechanism is used to drive the chamfering power mechanism and the chamfering cutter to move along the side of the copper busbar.

[0027] The chamfering power mechanism is used to drive the chamfering cutter to rotate.

[0028] In a further embodiment, the chamfering tool includes a tool body, the end of which is provided with a clamping portion.

[0029] The side wall of the blade body is provided with a first groove, which is an annular groove arranged around the central axis of the blade body.

[0030] The first groove includes two annular inclined surfaces, and the included angle between the two annular inclined surfaces matches the chamfer angle of the copper busbar.

[0031] The side wall of the blade body is also provided with a second groove, which intersects with two annular inclined surfaces to form at least two cutting edges, enabling chamfering of two sides at once and improving chamfering efficiency.

[0032] In a further embodiment, the cross-section of the first groove is a "V" shaped structure.

[0033] The depth of the second groove is greater than or equal to the depth of the first groove, so that the second groove penetrates the first groove, making the chamfering tool suitable for thinner copper busbars.

[0034] The beneficial effects of this utility model are as follows: This application, through the cooperation of the first handling device and the visual recognition device, can identify the size of the copper busbar scraps cut by the cutting device on the feeding device, and move the copper busbar to the corresponding material car in the first material warehouse according to the size of the copper busbar. This reduces manual intervention, lowers the intensity of manual labor, improves sorting and handling efficiency, and solves the problem of high labor intensity and low efficiency of manual sorting and handling of copper busbar scraps in the prior art. Attached Figure Description

[0035] Figure 1 This is an isometric schematic diagram of the overall equipment of this utility model.

[0036] Figure 2 This is an independent schematic diagram of the conveying device of this utility model.

[0037] Figure 3 This is an isometric schematic diagram of the feeding device, cutting device, and unloading device of this utility model.

[0038] Figure 4 This is an isometric schematic diagram of the cutting device and chamfering device of this utility model.

[0039] Figure 5 This is an independent schematic diagram of the cutting device of this utility model.

[0040] Figure 6 This is a front axonometric view of the chamfering device of this utility model.

[0041] Figure 7 This is an isometric view of the back of the chamfering device of this utility model.

[0042] Figure 8 This is an isometric schematic diagram of the chamfering tool of this utility model.

[0043] The reference numerals in the figure are as follows: 1. Feeding device; 2. Cutting device; 21. Cutting table; 22. Rotary cutter; 23. First pressing mechanism; 3. Unloading device; 4. First material storage; 5. Vision recognition device; 6. First conveying device; 61. Conveying frame; 62. Conveying moving mechanism; 63. Conveying lifting mechanism; 64. Conveying suction cup mechanism; 7. Second material storage; 8. Second conveying device; 9. Chamfering device; 91. Second pressing mechanism; 92. Chamfering vertical moving mechanism; 921. Chamfering horizontal moving mechanism; 922. Chamfering power mechanism; 93. Chamfering blade; 94. Clamping part; 941. First groove; 942. Second groove; 943. Detailed Implementation

[0044] In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. However, it will be apparent to those skilled in the art that the present invention can be practiced without one or more of these details. In other instances, certain technical features well-known in the art have not been described in order to avoid confusion with the present invention.

[0045] This utility model discloses an automatic copper busbar sorting and moving device, which is equipped with a PLC and other control devices. Each device is connected to the control device, and the automatic coordination of each device is achieved through the control of the control device. The copper busbar scraps cut on the feeding device are moved to the corresponding positions in the first material warehouse according to their size through the first handling device and the vision recognition device. This solves the problem of high labor intensity and low efficiency of manual sorting and handling of copper busbar scraps in the prior art.

[0046] like Figure 1 The copper busbar automatic sorting and moving device shown includes: a feeding device 1, a cutting device 2, a discharging device 3, a first material storage 4, a first conveying device 6, and a vision recognition device 5.

[0047] The feeding device 1, cutting device 2 and unloading device 3 are arranged in sequence. One side of the feeding device 1 is the feeding area. The first material storage 4 is located on the other side of the feeding device 1. The first conveying device 6 is located above the feeding area, the feeding device 1 and the first material storage 4. The visual recognition device 5 is installed on the first conveying device 6 and is electrically connected to the first conveying device 6.

[0048] The first material storage area 4 is equipped with at least two material carts.

[0049] The visual recognition device 5 is used to identify the size of the copper busbar surplus material on the feeding device 1. The first handling device 6 moves the copper busbar surplus material to the corresponding material car in the first material warehouse 4 according to the size of the copper busbar surplus material on the feeding device 1.

[0050] like Figure 1The copper busbar automatic sorting mobile device shown also includes: a second material storage 7 and a second handling device 8.

[0051] The second material storage 7 is located on one side of the unloading device 3, above the unloading device 3 and the second material storage 7 of the second conveying device 8.

[0052] The second storage compartment 7 is used to store the cut copper busbars.

[0053] The second conveying device 8 is used to move the cut copper busbars on the unloading device 3 into the second material storage 7.

[0054] like Figure 2 The conveying device shown includes: a conveying frame 61, a conveying moving mechanism 62, a conveying lifting mechanism 63 and a conveying suction cup mechanism 64 connected in sequence. The conveying moving mechanism 62 can be an electric cylinder, a synchronous belt mechanism, a lead screw mechanism or a gear and rack mechanism, and the conveying lifting mechanism 63 can be a pneumatic cylinder, a hydraulic cylinder or an electric cylinder.

[0055] like Figure 2 The suction cups on the conveying suction cup mechanism 64 shown are distributed along the extension direction of the feeding device 1, and the suction cups are used to connect to the vacuum device.

[0056] like Figure 1 and 3 The feeding device 1 and unloading device 3 shown are conveying roller devices.

[0057] like Figure 4 and 5 The cutting device 2 shown includes: a cutting table 21, a rotary cutter 22, and a first pressing mechanism 23.

[0058] The rotary cutter 22 and the first pressing mechanism 23 are mounted on the cutting table 21.

[0059] The first pressing mechanism 23 is used to position the copper busbar. The first pressing mechanism 23 includes a cylinder and a pressure plate. The cylinder drives the pressure plate to move towards the cutting table 21 so that the copper busbar is clamped between the cutting table 21 and the pressure plate.

[0060] The rotary cutting machine 22 is used to move the cutting blade to cut the copper busbar.

[0061] like Figure 4 and 6 The automatic copper busbar sorting mobile device shown also includes: a chamfering device 9.

[0062] The chamfering device 9 is located between the cutting device 2 and the feeding device 3.

[0063] The chamfering device 9 is used to chamfer the sides of the cut copper busbar.

[0064] like Figure 6The chamfering device 9 shown includes: a second pressing mechanism 91, a chamfering displacement mechanism 92, a chamfering power mechanism 93, and a chamfering blade 94.

[0065] The chamfering displacement mechanism 92 is located on one side of the second pressing mechanism 91, the chamfering power mechanism 93 is installed on the chamfering displacement mechanism 92, and the chamfering cutter 94 is installed on the chamfering power mechanism 93.

[0066] The second pressing mechanism 91 is used to position the end of the copper busbar. The second pressing mechanism 91 includes a cylinder and a pressure plate. The cylinder drives the pressure plate to move towards the cutting table 21, so that the copper busbar is clamped between the cutting table 21 and the pressure plate.

[0067] The chamfering displacement mechanism 92 is used to drive the chamfering power mechanism 93 and the chamfering blade 94 to move along the side of the copper busbar. The chamfering displacement mechanism 92 includes a chamfering vertical moving mechanism 921 mounted on the frame and a chamfering lateral moving mechanism 922 mounted on the chamfering vertical moving mechanism 921. The chamfering power mechanism 93 is mounted on the chamfering lateral moving mechanism 922. The chamfering vertical moving mechanism 921 is used to adjust the height of the chamfering lateral moving mechanism 922, the chamfering power mechanism 93 and the chamfering blade 94 according to the thickness of the copper busbar. The chamfering lateral moving mechanism 922 is used to drive the chamfering power mechanism 93 and the chamfering blade 94 to move along the side of the copper busbar.

[0068] The chamfering power mechanism 93 is used to drive the chamfering cutter 94 to rotate, such as Figure 6 The chamfering power mechanism 93 shown is a motor installed on the chamfering lateral movement mechanism 922. The motor is equipped with a clamp, and the chamfering blade 94 is installed on the clamp of the motor. The chamfering power mechanism 93 drives the chamfering blade 94 to rotate along the vertical axis.

[0069] like Figure 8 The chamfering tool 94 shown includes: a tool body, and a clamping part 941 is provided at the end of the tool body.

[0070] The side wall of the cutter body is provided with a first groove 942, which is an annular groove arranged around the central axis of the cutter body.

[0071] The first groove 942 includes two annular inclined surfaces, the included angle between the two annular inclined surfaces matching the chamfer angle of the copper busbar.

[0072] The side wall of the blade is also provided with a second groove 943, which intersects with two annular inclined surfaces to form at least two cutting edges.

[0073] like Figure 8 The cross-section of the first groove 942 shown is a "V" shaped structure.

[0074] The depth of the second groove 943 is greater than or equal to the depth of the first groove 942, so that the second groove 943 penetrates the first groove 942.

[0075] Working method: The first conveying device 6 moves the copper busbar to be processed in the feeding area to the feeding device 1.

[0076] Then the feeding device 1 moves the copper busbar to be processed through the cutting device 2 and the chamfering device 9 to the unloading device 3.

[0077] When the copper busbar passes through the cutting device 2 and the chamfering device 9, the cutting device 2 and the chamfering device 9 respectively cut and chamfer the copper busbar, processing a part of the copper busbar into a cut copper busbar and the other part as copper busbar scrap.

[0078] The cut copper busbar is then moved to the unloading device 3, and the second conveying device 8 moves the cut copper busbar on the unloading device 3 to the second material storage 7.

[0079] The visual recognition device 5 and the first conveying device 6 work together to move the copper busbar surplus material on the feeding device 1 to the corresponding material car in the first material warehouse 4. After the material car is full, the full material car is moved away, and the empty material car is moved into the first material warehouse 4.

[0080] As described above, although the present invention has been shown and described with reference to specific preferred embodiments, it should not be construed as limiting the present invention itself. Various changes in form and detail may be made to the present invention without departing from the spirit and scope of the appended claims.

Claims

1. An automatic copper busbar sorting and moving device, characterized in that, include: The system includes a feeding device, a cutting device, a discharging device, a first material storage unit, a first conveying device, and a visual recognition device. The feeding device, cutting device and unloading device are arranged in sequence. One side of the feeding device is the feeding area. The first material storage is located on the other side of the feeding device. The first conveying device is located above the feeding area, the feeding device and the first material storage. The visual recognition device is installed on the first conveying device and is electrically connected to the first conveying device. The first material warehouse is equipped with at least two material carts; The visual recognition device is used to identify the size of the copper busbar surplus material on the feeding device. The first handling device moves the copper busbar surplus material to the corresponding material car in the first material warehouse according to the size of the copper busbar surplus material on the feeding device.

2. The automatic copper busbar sorting mobile device according to claim 1, characterized in that, Also includes: Second material warehouse and second handling unit; The second hopper is located on one side of the unloading device, above the unloading device of the second conveying device and the second hopper; The second storage bin is used to house the cut copper busbars; The second conveying device is used to move the cut copper busbars on the unloading device to the second material bin.

3. The automatic copper busbar sorting mobile device according to claim 1 or 2, characterized in that, The transport device includes: a transport frame, a transport moving mechanism, a transport lifting mechanism, and a transport suction cup mechanism connected in sequence.

4. The automatic copper busbar sorting mobile device according to claim 3, characterized in that, The suction cups on the conveying suction cup mechanism are distributed along the extension direction of the feeding device.

5. The automatic copper busbar sorting mobile device according to claim 1, characterized in that, The feeding device and the unloading device are conveying roller devices.

6. The automatic copper busbar sorting mobile device according to claim 1, characterized in that, The cutting device includes: a cutting table, a rotary cutter, and a first pressing mechanism; The rotary cutting machine and the first pressing mechanism are mounted on the cutting table; The first pressing mechanism is used to position the copper busbar; The rotary cutting machine is used to move the cutting blade to cut the copper busbar.

7. The automatic copper busbar sorting mobile device according to claim 1, characterized in that, Also includes: Chamfering device; The chamfering device is disposed between the cutting device and the unloading device; The chamfering device is used to chamfer the sides of the cut copper busbar.

8. The automatic copper busbar sorting mobile device according to claim 7, characterized in that, The chamfering device includes: a second pressing mechanism, a chamfering displacement mechanism, a chamfering power mechanism, and a chamfering blade; The chamfering displacement mechanism is located on one side of the second pressing mechanism, the chamfering power mechanism is installed on the chamfering displacement mechanism, and the chamfering cutter is installed on the chamfering power mechanism; The second pressing mechanism is used to position the end of the copper busbar; The chamfering displacement mechanism is used to drive the chamfering power mechanism and the chamfering cutter to move along the side of the copper busbar; The chamfering power mechanism is used to drive the chamfering cutter to rotate.

9. The automatic copper busbar sorting mobile device according to claim 8, characterized in that, The chamfering tool includes: a tool body, the end of which is provided with a clamping part; The sidewall of the blade body is provided with a first groove, which is an annular groove arranged around the central axis of the blade body. The first groove includes two annular inclined surfaces, the included angle between the two annular inclined surfaces matching the chamfer angle of the copper busbar; The side wall of the blade body is also provided with a second groove, which intersects with two annular inclined surfaces to form at least two cutting edges.

10. The automatic copper busbar sorting mobile device according to claim 9, characterized in that, The cross-section of the first groove is a "V" shaped structure; The depth of the second groove is greater than or equal to the depth of the first groove, so that the second groove penetrates the first groove.

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