Turning terminal visual inspection equipment

By adjusting the position of the vision inspection components through guide rails and sliders, and combining them with air blowing heads and feeding pipes to achieve automatic sorting, the problem of position adjustment and sorting of vision inspection equipment for machined terminals is solved, improving the accuracy and efficiency of inspection and reducing labor costs.

CN224222059UActive Publication Date: 2026-05-12SUZHOU JINDEBAO HARDWARE MASCH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU JINDEBAO HARDWARE MASCH CO LTD
Filing Date
2025-05-12
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

Existing visual inspection equipment for machined terminals has inconvenient adjustment of the inspection structure position, making it difficult to adapt to machined terminals of different sizes and shapes. In addition, it has low sorting efficiency, high labor costs, and a high error rate.

Method used

The system uses horizontal and vertical guide rails, sliders, and positioning bolts to adjust the position of the vision inspection components, and automatically sorts products through air blowing heads and feeding pipes, conveying good products, defective products, and re-inspection products separately.

Benefits of technology

It improves the accuracy and versatility of testing, realizes automated sorting, reduces labor costs, enhances the flexibility and sorting efficiency of testing equipment, and reduces the error rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a turning terminal visual inspection device, which relates to the technical field of turning terminal detection and comprises a box body, a tray, a detector and a visual inspection assembly are arranged on the upper surface of the box body, and a plurality of turning terminal bodies are arranged on the upper surface of the tray. The outer surface of the box body is provided with a good product discharging port, a defective product discharging pipe and a heavy product discharging port, a transverse guide rail is fixedly arranged on one side of the upper surface of the box body, a transverse sliding block is arranged on the upper surface of the transverse guide rail in a sliding mode, a vertical guide rail is fixedly arranged on the upper surface of the transverse sliding block, and a vertical sliding block is arranged on one side of the vertical guide rail in a sliding mode. According to the turning terminal visual inspection equipment provided by the utility model, the adjusting structure can flexibly adjust the position of the visual inspection assembly according to the size and the shape of the turning terminal, so that the detection is accurate and comprehensive, and the universality of the equipment is improved; the discharging assembly is matched with a plurality of blowing heads and pipelines, automatic sorting is achieved, the detection efficiency is improved, and the labor cost and the error rate are reduced.
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Description

Technical Field

[0001] This utility model relates to the field of machining terminal inspection technology, specifically to a visual inspection device for machining terminals. Background Technology

[0002] A machined terminal is a component used for electrical connections. It is typically made of metal and machined using a turning process. It is generally cylindrical or block-shaped, with specific dimensional and shape precision requirements. It usually has one or more connection holes for inserting wires or other conductive parts to achieve an electrical connection. The shape and size of the connection holes vary depending on the application requirements; common shapes include round, square, or oval.

[0003] However, existing technologies still have the following problems:

[0004] First, existing vision inspection equipment for machined terminals typically has inconvenient adjustment of the inspection structure position. In terms of inspection position adjustment, most equipment structures are fixed, making it difficult to flexibly adjust the vision inspection components for machined terminals of different sizes and shapes. This results in blind spots in the inspection, affecting accuracy and comprehensiveness, and has poor versatility.

[0005] Secondly, most existing visual inspection equipment for machined terminals is not convenient for sorting. The sorting process relies heavily on manual operation or simple mechanical sorting, which is inefficient, has a high error rate, and high labor costs, making it difficult to meet the rapid sorting needs of large-scale production.

[0006] To address the aforementioned problems, the inventors have proposed a visual inspection device for machined terminals. Utility Model Content

[0007] In order to solve the problems of inconvenient position adjustment and sorting of the inspection structure in the visual inspection equipment for machined terminals, the purpose of this utility model is to provide a visual inspection equipment for machined terminals.

[0008] To solve the above technical problems, the present invention adopts the following technical solution: a visual inspection device for machined terminals, including a housing, the upper surface of which is provided with a tray, a detector and a visual inspection component, and the upper surface of the tray is provided with a plurality of machined terminal bodies, and the outer surface of the housing is provided with a good product outlet, a defective product outlet and a re-inspection product outlet.

[0009] Preferably, a horizontal guide rail is fixedly provided on one side of the upper surface of the housing, and a horizontal slider is slidably provided on the upper surface of the horizontal guide rail. A vertical guide rail is fixedly provided on the upper surface of the horizontal slider, and a vertical slider is slidably provided on one side of the vertical guide rail. A bracket is fixedly provided on the inner side of the vertical slider, and the bracket is fixedly connected to the vision inspection component. A horizontal locking strip is fixedly provided on the upper surface of the guide rail, and the horizontal slider is locked on the horizontal locking strip. A first positioning bolt is threaded through one side of the horizontal slider, and one end of the first positioning bolt is movably fitted with the horizontal locking strip. A vertical locking strip is fixedly provided on the upper surface of the vertical guide rail, and the vertical slider is locked on the vertical locking strip. A second positioning bolt is threaded through one side of the vertical slider, and one end of the second positioning bolt is movably fitted with the vertical locking strip. A knob is fixedly provided on the outer ends of both the first positioning bolt and the second positioning bolt.

[0010] Preferably, a feeding assembly is fixedly provided on the upper surface of the box, and the feeding assembly is provided with a first feeding air head, a second feeding air head and a third feeding air head. The upper surface of the box is provided with a first feeding pipe, a second feeding pipe and a third feeding pipe. The first feeding pipe, the second feeding pipe and the third feeding pipe are used in conjunction with the first feeding air head, the second feeding air head and the third feeding air head, respectively. The lower ends of the first feeding pipe, the second feeding pipe and the third feeding pipe penetrate the box and are respectively connected to the good product outlet, the defective product outlet and the re-inspection product outlet.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] 1. This utility model, through an adjustment structure consisting of a horizontal guide rail, a vertical guide rail, a horizontal slider, a vertical slider, a first positioning bolt, a second positioning bolt, and a knob, can flexibly adjust the position of the vision inspection component according to the different sizes and shapes of the machined terminal body, ensuring the accuracy and comprehensiveness of the inspection, and improving the versatility and adaptability of the equipment.

[0013] 2. This utility model achieves automatic sorting of machined terminals by using a feeding assembly in conjunction with a first feeding air head, a second feeding air head, a third feeding air head, and corresponding feeding pipes. Good products, defective products, and re-inspection products are transported to different outlets, which greatly improves the efficiency of inspection and sorting, reduces manual intervention, and lowers labor costs and error rates. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0016] Figure 2 This is a schematic diagram of the visual inspection component and its related structures of this utility model.

[0017] Figure 3 This is a schematic diagram of the material feeding assembly structure of this utility model.

[0018] In the diagram: 1. Housing; 11. Tray; 12. Detector; 2. Turning terminal body; 21. Horizontal guide rail; 22. Horizontal slider; 23. Vertical guide rail; 24. Vertical slider; 25. Bracket; 26. Horizontal locking strip; 27. First positioning bolt; 28. Knob; 29. ​​Vertical locking strip; 210. First positioning bolt; 211. Reinforcing inclined plate; 3. Vision inspection assembly; 4. Feeding assembly; 41. First feeding air head; 42. Second feeding air head; 43. Third feeding air head; 44. First feeding pipe; 45. Second feeding pipe; 46. Third feeding pipe; 47. Groove; 48. Good product outlet; 49. Defective product outlet; 410. Re-inspection product outlet. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Example: Figure 1-3As shown, this utility model provides a visual inspection device for machined terminals, including a housing 1. The upper surface of the housing 1 is provided with a tray 11, a detector 12, and a visual inspection component 3 (SP-T300 electronic component visual inspection machine from Siputek). The upper surface of the tray 11 is provided with a plurality of machined terminal bodies 2. The outer surface of the housing 1 is provided with a good product outlet 48, a defective product outlet 49, and a re-inspection product outlet 410. After placing a plurality of machined terminal bodies 2 on the tray 11, the detector 12 is activated, and the visual inspection component 3 starts working to acquire and analyze images of the machined terminal bodies 2 on the tray 11. Based on the preset inspection standards, the machined terminal bodies 2 are judged to be good products, defective products, or products requiring re-inspection.

[0021] A horizontal guide rail 21 is fixedly mounted on one side of the upper surface of the housing 1, and a horizontal slider 22 is slidably mounted on the upper surface of the horizontal guide rail 21. A vertical guide rail 23 is fixedly mounted on the upper surface of the horizontal slider 22, and a reinforcing inclined plate 211 is fixedly mounted on the upper surface of the horizontal slider 22. The reinforcing inclined plate 211 is fixedly connected to the vertical guide rail 23. The fixed connection between the reinforcing inclined plate 211 on the horizontal slider 22 and the vertical guide rail 23 enhances the stability of the vertical guide rail 23 installation, making the visual inspection component 3 more stable during the inspection process, avoiding the impact of shaking on the inspection results, and improving the reliability and accuracy of the inspection equipment. A vertical slider 24 is slidably mounted on one side of the vertical guide rail 23, and a bracket 25 is fixedly mounted on the inner side of the vertical slider 24. The bracket 25 is fixedly connected to the visual inspection component 3. A horizontal locking strip 26 is fixedly mounted on the upper surface of the horizontal guide rail 21, and the horizontal slider 22 is locked in the horizontal locking strip 26. On the upper part, a first positioning bolt 27 is threaded through one side of the horizontal slider 22, and one end of the first positioning bolt 27 is movably engaged with the horizontal locking strip 26. A vertical locking strip 29 is fixedly provided on the upper surface of the vertical guide rail 23, and the vertical slider 24 is locked on the vertical locking strip 29. A second positioning bolt 210 is threaded through one side of the vertical slider 24, and one end of the second positioning bolt 210 is movably engaged with the vertical locking strip 29. A knob 28 is fixedly provided on the outer end of the first positioning bolt 27 and the second positioning bolt 210. By rotating the knob 28 on the first positioning bolt 27 and the second positioning bolt 210, the position of the horizontal slider 22 on the horizontal guide rail 21 and the position of the vertical slider 24 on the vertical guide rail 23 can be adjusted, thereby adjusting the position of the vision inspection component 3 to be at a suitable inspection angle and height, so as to achieve comprehensive inspection of the machined terminal body 2 on the tray 11.

[0022] A feeding assembly 4 is fixedly installed on the upper surface of the housing 1, and the feeding assembly 4 is equipped with a first feeding air head 41, a second feeding air head 42, and a third feeding air head 43. The upper surface of the housing 1 is provided with a first feeding pipe 44, a second feeding pipe 45, and a third feeding pipe 46. The tray 11 has a groove 47 that is used in conjunction with the first feeding pipe 44, the second feeding pipe 45, and the third feeding pipe 46. The first feeding pipe 44, the second feeding pipe 45, and the third feeding pipe 46 are used in conjunction with the first feeding air head 41, the second feeding air head 42, and the third feeding air head 43, respectively. The lower ends of the first feeding pipe 44, the second feeding pipe 45, and the third feeding pipe 46 are connected through. The housing 1 is connected to the good product outlet 48, the defective product outlet 49, and the re-inspection product outlet 410 respectively. If the visual inspection component 3 determines that it is a good product, the first feeding air head 41 on the feeding component 4 is activated, and the good product is blown to the good product outlet 48 through the first feeding pipe 44. If it is determined to be a defective product, the second feeding air head 42 is activated, and the defective product is sent to the defective product outlet 49 through the second feeding pipe 45. If it is determined to be a re-inspection product, the third feeding air head 43 is activated, and the re-inspection product is transported to the re-inspection product outlet 410 through the third feeding pipe 46. The groove 47 opened on the tray 11 cooperates with the feeding pipe to provide guidance for the falling of the machined terminal and ensure that the sorting process is accurate.

[0023] Working principle: Several machined terminal bodies 2 are placed on the tray 11. By rotating the knob 28 on the first positioning bolt 27 and the second positioning bolt 210, the position of the horizontal slider 22 on the horizontal guide rail 21 and the position of the vertical slider 24 on the vertical guide rail 23 can be adjusted, thereby adjusting the position of the vision inspection component 3 so that it is at a suitable inspection angle and height, so as to achieve comprehensive inspection of the machined terminal bodies 2 on the tray 11.

[0024] After the detector 12 is started, the vision inspection component 3 starts to work, and performs image acquisition and analysis on the machined terminal body 2 on the tray 11. According to the preset inspection standards, the machined terminal body 2 is judged to be a good product, a defective product, or a product that needs to be re-inspected.

[0025] If the visual inspection component 3 determines that the product is good, the first feeding air head 41 on the feeding component 4 is activated, and the good product is blown to the good product outlet 48 through the first feeding pipe 44. If the product is determined to be defective, the second feeding air head 42 is activated, and the defective product is sent to the defective product outlet pipe 49 through the second feeding pipe 45. If the product is determined to be re-inspected, the third feeding air head 43 is activated, and the re-inspected product is transported to the re-inspected product outlet 410 through the third feeding pipe 46. The groove 47 opened on the tray 11 cooperates with the feeding pipe to provide guidance for the falling of the machined terminal and ensure that the sorting process is accurate.

[0026] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A visual inspection device for machined terminals, comprising a housing (1), characterized in that: The upper surface of the housing (1) is provided with a tray (11), a detector (12) and a vision inspection component (3), and the upper surface of the tray (11) is provided with a number of machining terminal bodies (2). The outer surface of the housing (1) is provided with a good product outlet (48), a defective product outlet pipe (49) and a re-inspection product outlet (410).

2. The visual inspection equipment for machined terminals as described in claim 1, characterized in that: A horizontal guide rail (21) is fixedly provided on one side of the upper surface of the housing (1), and a horizontal slider (22) is slidably provided on the upper surface of the horizontal guide rail (21). A vertical guide rail (23) is fixedly provided on the upper surface of the horizontal slider (22), and a vertical slider (24) is slidably provided on one side of the vertical guide rail (23). A bracket (25) is fixedly provided on the inner side of the vertical slider (24), and the bracket (25) is fixedly connected to the vision inspection component (3).

3. The visual inspection equipment for machined terminals as described in claim 1, characterized in that: The upper surface of the box (1) is fixedly provided with a feeding assembly (4), and the feeding assembly (4) is provided with a first feeding air head (41), a second feeding air head (42) and a third feeding air head (43). The upper surface of the box (1) is provided with a first feeding pipe (44), a second feeding pipe (45) and a third feeding pipe (46).

4. The visual inspection equipment for machined terminals as described in claim 2, characterized in that: A transverse locking strip (26) is fixedly provided on the upper surface of the transverse guide rail (21). The transverse slider (22) is locked on the transverse locking strip (26). A first positioning bolt (27) is threaded through one side of the transverse slider (22), and one end of the first positioning bolt (27) is movably fitted with the transverse locking strip (26).

5. The visual inspection equipment for machined terminals as described in claim 4, characterized in that: A vertical guide rail (23) is fixedly provided with a vertical locking strip (29) on its upper surface. The vertical slider (24) is locked on the vertical locking strip (29). A second positioning bolt (210) is threaded through one side of the vertical slider (24), and one end of the second positioning bolt (210) is movably fitted with the vertical locking strip (29). A knob (28) is fixedly provided at the outer ends of the first positioning bolt (27) and the second positioning bolt (210).

6. The visual inspection equipment for machined terminals as described in claim 2, characterized in that: The upper surface of the horizontal slider (22) is fixedly provided with a reinforcing inclined plate (211), and the reinforcing inclined plate (211) is fixedly connected to the vertical guide rail (23).

7. The visual inspection equipment for machined terminals as described in claim 3, characterized in that: The first discharge pipe (44), the second discharge pipe (45), and the third discharge pipe (46) are used in conjunction with the first discharge air head (41), the second discharge air head (42), and the third discharge air head (43), respectively. The lower ends of the first discharge pipe (44), the second discharge pipe (45), and the third discharge pipe (46) pass through the box body (1) and are connected to the good product outlet (48), the defective product outlet (49), and the re-inspection product outlet (410), respectively.

8. The visual inspection equipment for machined terminals as described in claim 3, characterized in that: The tray (11) has grooves (47) for use with the first discharge pipe (44), the second discharge pipe (45) and the third discharge pipe (46).