Accumulated liquid cleaning and rust prevention system suitable for gear auxiliary plate with groove

Abstract

The utility model discloses an accumulated liquid cleaning and anti-rust system suitable for a gear auxiliary plate with a groove, and solves the problems that when the gear auxiliary plate with the groove is subjected to anti-rust treatment, cleaning liquid may be accumulated in the cleaned groove auxiliary plate, so that the anti-rust liquid is diluted in the anti-rust liquid spraying process, and the anti-rust effect is poor. The problem that the anti-rust effect of the anti-rust liquid becomes poor is solved. Comprising a cleaning machine body, a drying pretreatment module, a drying module, an anti-rust spraying module, a drying aftertreatment module and a controller. Cleaning liquid accumulated in the gear auxiliary plate with the groove is blow-dried after cleaning, the problem that the anti-rust liquid is diluted in the anti-rust liquid spraying process can be effectively prevented, and then the use efficiency of the anti-rust liquid is improved.

Description

Technical Field

[0001] This utility model relates to gear rust prevention equipment, specifically to a liquid cleaning and rust prevention system suitable for grooved gear auxiliary plates. Background Technology

[0002] In the automotive parts industry, the cleanliness of finished parts must be ensured after processing, making parts cleaning crucial. However, domestic and foreign through-feed cleaning machines often sacrifice the drying performance of parts in order to improve the compatibility of cleaning parts. In particular, they cannot dry gear auxiliary plates with grooves, and cleaning fluid can easily accumulate in the grooves, causing parts to rust easily during storage. Furthermore, due to fluid mixing issues between the cleaning and rinsing stations, the rust inhibitors added in the rinsing station do not have a good rust prevention effect. Especially in the hot and humid summer environment, the parts rust even faster. In summer, the rust prevention period is generally about 5 days. Rust not only affects product quality but also causes assembly line shutdowns and requires a lot of resources for rust removal, increasing processing costs.

[0003] Patent CN109382355A discloses a cleaning and drying device for parts, including a frame, a spiral drum, a rinsing solution tank, a rust-preventive solution tank, and a hot air blower. The spiral drum is mounted on the frame and rotates horizontally. The rinsing solution tank, rust-preventive solution tank, and hot air blower are all mounted on the frame. The spiral drum contains a rinsing zone, a rust-preventive zone, and a drying zone sequentially from the inlet to the outlet. Each rinsing and rust-preventive zone is equipped with a rinsing nozzle connected to the rinsing solution tank and the rust-preventive solution tank, respectively, via pipelines. A water pump is installed on the pipelines connected to the rinsing nozzles. The hot air blower is connected to the drying zone via a pipeline. The spiral drum propels the product parts forward, sequentially passing through the rinsing, rust-preventive, and drying zones, ensuring the product meets the standards required in the cleaning process. This device integrates multiple pieces of equipment into one unit, reducing the space occupied by individual devices, repetitive operations, and increased labor costs.

[0004] Patent CN109382355A discloses a metal parts cleaning system, in which a conveyor belt sequentially passes through a cleaning fluid spraying section, an ultrasonic cleaning section, a rust-preventive liquid spraying section, a high-temperature drying section, a rust-preventive coating section, and a blower. The cleaning fluid spraying section has multiple cleaning fluid spraying units located above and below the conveyor belt; the ultrasonic cleaning section has an ultrasonic cleaning tank for ultrasonic cleaning; the rust-preventive liquid spraying section has multiple rust-preventive liquid spraying units located above and below the conveyor belt; the high-temperature drying section circulates high-temperature gas from the outside; the rust-preventive coating section has two sets of specially designed rust-preventive spray nozzle units; and the blower has a narrow-necked, narrow-mouthed air outlet blower.

[0005] Both of the aforementioned patented rust prevention methods involve cleaning, rust prevention, and drying. However, in actual use, the auxiliary plate with grooved gears can easily accumulate cleaning fluid after cleaning. This fluid is diluted during the spraying of the rust-preventive liquid, resulting in a decrease in its rust-preventive effect. Utility Model Content

[0006] The purpose of this invention is to solve the problem that when performing rust prevention treatment on auxiliary plates with grooved gears, the cleaning fluid may accumulate in the grooved auxiliary plates after cleaning, which will dilute the rust-preventive liquid during the spraying process, thus reducing the rust prevention effect of the rust-preventive liquid. Therefore, this invention provides a system for cleaning and preventing rust accumulation in auxiliary plates with grooved gears.

[0007] To achieve the above objectives, the present invention adopts the following technical solution:

[0008] A system for cleaning and preventing rust accumulation on a grooved gear auxiliary plate is characterized by comprising: a cleaning machine body, a pre-drying treatment module, a drying module, a rust-preventing spray module, a post-drying treatment module, and a controller.

[0009] The cleaning machine body includes a fixed bracket and an electric conveyor chain plate;

[0010] The pre-drying treatment module, drying module, rust-preventing spray module, and post-drying treatment module are sequentially and fixedly connected to the fixed bracket of the cleaning machine body, and the working ends are all set relative to the electric conveyor chain plate.

[0011] The cleaning machine body, pre-drying treatment module, drying module, rust-preventing spray module, and post-drying treatment module are all electrically connected to the controller.

[0012] Furthermore, the pre-drying treatment module includes a cleaning component, a rinsing component, and a drying component. The cleaning component, rinsing component, and drying component are sequentially connected to the fixed bracket of the cleaning machine body via brackets, and the working ends of the cleaning component, rinsing component, and drying component are all set relative to the electric conveyor chain plate of the cleaning machine body; the cleaning component, rinsing component, and drying component are all connected to the controller.

[0013] Furthermore, the cleaning assembly includes a water tank, water pipes, electrically controlled water nozzles, a cleaning box, and a gear auxiliary plate sensor a;

[0014] The water tank is fixedly connected to the fixed bracket of the cleaning machine body. One end of the water pipe is located at the bottom of the water tank, and the other end passes through the cleaning tank and connects to the electrically controlled water nozzle.

[0015] The electrically controlled water nozzle is connected to the fixed bracket of the cleaning machine body via a bracket, and the electrically controlled water nozzle is positioned relative to the electric transmission chain plate of the cleaning machine body.

[0016] The bottom opening of the cleaning tank is fixedly connected to the fixed bracket of the cleaning machine body, and the bottom sides are located on both sides of the electric conveyor chain plate. The water pipe extends through one side wall of the cleaning tank into the interior of the cleaning tank. The electrically controlled water nozzle and bracket are both installed inside the cleaning tank.

[0017] The gear auxiliary plate sensor a is fixedly connected to the inner wall of the cleaning tank, and both the electrically controlled water nozzle and the gear auxiliary plate sensor a are connected to the controller.

[0018] Furthermore, the rinsing assembly includes a cleaning agent solution tank, a cleaning agent solution pipe, an electronically controlled cleaning agent solution nozzle, a rinsing tank, and a gear auxiliary plate sensor b;

[0019] The cleaning agent solution tank is fixedly connected to the fixed bracket of the cleaning machine body. One end of the cleaning agent solution tube is set at the bottom of the cleaning agent solution tank, and the other end passes through the rinsing tank and is connected to the electronically controlled cleaning agent solution nozzle.

[0020] The electrically controlled cleaning agent solution nozzle is connected to the fixed bracket of the cleaning machine body via a bracket, and the electrically controlled cleaning agent solution nozzle is positioned relative to the electric transmission chain plate of the cleaning machine body.

[0021] The bottom opening of the rinsing tank is fixedly connected to the fixed bracket of the cleaning machine body, and the bottom sides are located on both sides of the electric conveyor chain plate. The cleaning agent solution pipe extends through one side wall of the rinsing tank into the interior of the rinsing tank. The electrically controlled cleaning agent solution nozzle and bracket are both set inside the rinsing tank.

[0022] The gear auxiliary plate sensor b is fixedly connected to the inner wall of the cleaning tank, and both the electronically controlled cleaning agent solution nozzle and the gear auxiliary plate sensor b are connected to the controller.

[0023] Furthermore, the drying assembly includes a first high-speed fan, a first air duct, multiple first air knife cavities, and a gear auxiliary plate sensor c;

[0024] The first high-speed fan is fixedly connected to the fixed bracket of the cleaning machine body, and the air outlet end of the first high-speed fan is connected to the input end of the first air supply pipe;

[0025] The first air supply pipe is a pipe with one input end and multiple output ends, and each output end is connected to the air inlet of a first air knife cavity;

[0026] Multiple first air knife chambers and gear auxiliary plate sensors c are connected to the fixed bracket of the cleaning machine body via brackets;

[0027] The air outlet of the first air knife cavity is positioned relative to the electric conveyor chain plate of the cleaning machine body;

[0028] The first high-speed fan and the gear auxiliary plate sensor c are both connected to the controller.

[0029] Furthermore, the air outlets of the multiple first air knife cavities are projected onto the horizontal plane perpendicular to the direction of movement of the moving conveyor chain plate, with an angle of 10° to 20° with the vertical direction, and are relative to the electric conveyor chain plate of the cleaning machine body.

[0030] Furthermore, the drying module includes a drying chamber, a heating element, and a gear auxiliary plate sensor d;

[0031] The bottom opening of the drying chamber is fixedly connected to the fixed bracket of the washing machine body, and the bottom sides are located on both sides of the electric conveyor chain plate. The inner wall of the drying chamber is connected to the heating tube and the gear auxiliary plate sensor d. The heating tube and the gear auxiliary plate sensor d are both connected to the controller.

[0032] Furthermore, the rust-preventive spray module includes a rust-preventive liquid tank, a first rust-preventive liquid delivery pipe, a water pump, a filter, multiple conical nozzles, a drain valve, a second rust-preventive liquid delivery pipe, a return tray, a gear auxiliary plate sensor e, and a rust-preventive spray box;

[0033] The rust-preventive liquid tank is fixedly connected to the fixed bracket of the cleaning machine body. The bottom of the rust-preventive liquid tank is connected to the input end of the water pump through the first rust-preventive liquid delivery pipe. The output end of the water pump is connected in sequence to the filter, the second rust-preventive liquid delivery pipe, and multiple conical nozzles.

[0034] The bottom opening of the rust-proof spray box is fixedly connected to the fixed bracket of the cleaning machine body, and the bottom sides are located on both sides of the electric conveyor chain plate. The multiple conical nozzles and gear auxiliary plate sensors are all fixedly connected to the inner wall of the rust-proof spray box.

[0035] The return liquid tray is mounted on a fixed bracket on the body of the cleaning machine and is positioned relative to the bottom opening of the anti-rust spray box;

[0036] The bottom of the rust-preventive liquid tank is connected to the drain valve;

[0037] The water pump and gear auxiliary plate sensor e are both connected to the controller.

[0038] Furthermore, the drying post-processing module includes a second high-speed fan, a second air duct, multiple second air knife cavities, and a gear auxiliary plate sensor f;

[0039] The second high-speed fan is fixedly connected to the fixed bracket of the cleaning machine body, and the air outlet end of the second high-speed fan is connected to the input end of the second air supply pipe;

[0040] The second air supply pipe is a pipe with one input end and multiple output ends, and each output end is connected to the air inlet of a second air knife cavity;

[0041] Multiple second air knife chambers and gear auxiliary plate sensors are connected to the fixed bracket of the cleaning machine body via brackets;

[0042] The air outlet of the second air knife chamber is positioned relative to the electric conveyor chain plate of the cleaning machine body;

[0043] The second high-speed fan and gear auxiliary plate sensor f are connected to the controller.

[0044] Furthermore, the air outlets of the multiple second air knife cavities are all perpendicular to the direction of movement of the moving conveyor chain plate on the horizontal plane, with an angle of 10° to 20° with the vertical direction, and are relative to the electric conveyor chain plate of the cleaning machine body.

[0045] The beneficial effects of this utility model are:

[0046] This utility model discloses a liquid cleaning and rust prevention system applicable to grooved gear auxiliary plates. After cleaning, the system blows dry the cleaning liquid accumulated in the grooved gear auxiliary plate, which can effectively prevent the rust inhibitor from being diluted during the spraying process, thereby improving the efficiency of the rust inhibitor.

[0047] This utility model provides a liquid cleaning and rust prevention system suitable for grooved gear auxiliary plates, and is also suitable for rust prevention of ordinary gear auxiliary plates. It also has the advantage of high intelligence. Attached Figure Description

[0048] Figure 1 This is a perspective view of an embodiment of the liquid cleaning and rust prevention system applicable to a grooved gear auxiliary plate according to the present invention;

[0049] Figure 2 This is a side view of an embodiment of the liquid cleaning and rust prevention system applicable to a grooved gear auxiliary plate according to the present invention;

[0050] Figure 3 This is a cross-sectional view of an embodiment of the liquid cleaning and rust prevention system applicable to a grooved gear auxiliary plate according to the present invention.

[0051] In the diagram, 1-cleaning machine body; 2-pre-drying treatment module; 201-cleaning component; 202-rinsing component; 203-drying component; 3-drying module; 4-rust-preventive spray module; 401-rust-preventive liquid tank; 402-first rust-preventive liquid delivery pipe; 403-water pump; 404-filter; 405-multiple conical nozzles; 406-drain valve; 407-second rust-preventive liquid delivery pipe; 408-return tray; 409-gear auxiliary plate sensor e; 410-rust-preventive spray box; 5-post-drying treatment module; 6-controller; 7-gear with grooved auxiliary plate. Detailed Implementation

[0052] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings and embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0053] like Figure 1 , Figure 2 As shown in the figure, this embodiment provides a liquid cleaning and rust prevention system suitable for a grooved gear auxiliary plate, including: a cleaning machine body 1, a pre-drying treatment module 2, a drying module 3, a rust prevention spraying module 4, a post-drying treatment module 5, and a controller 6.

[0054] The cleaning machine body 1 includes a fixed bracket and an electric conveyor chain plate; the electric conveyor chain plate is connected to the controller 6, and under the control of the controller 6, it drives the auxiliary plate 7 with grooved gears to move, passing through the pre-drying treatment module 2, the drying module 3, the anti-rust spraying module 4, and the post-drying treatment module 5 in sequence.

[0055] The pre-drying treatment module 2 includes a cleaning component 201, a rinsing component 202, and a drying component 203.

[0056] In this embodiment, the cleaning assembly 201 includes a water tank, a water pipe, an electrically controlled water nozzle, a cleaning chamber, and a gear auxiliary plate sensor a. The water tank is fixedly connected to the fixed bracket of the cleaning machine body 1. One end of the water pipe is connected to the bottom of the water tank, and the other end passes through the cleaning chamber and connects to the electrically controlled water nozzle. The water nozzle is connected to the fixed bracket of the cleaning machine body 1 through the bracket, and the electrically controlled water nozzle is set relative to the electric transmission chain plate of the cleaning machine body 1. The bottom of the cleaning chamber is open, and the bottom is fixedly connected to the fixed bracket of the cleaning machine body 1 and located on both sides of the electric transmission chain plate. The water pipe extends through one side wall of the cleaning chamber into the interior of the cleaning chamber. The electrically controlled water nozzle and the bracket are both located inside the cleaning chamber. The gear auxiliary plate sensor a is fixedly connected to the upper inner wall of the cleaning chamber. The electrically controlled water nozzle and the gear auxiliary plate sensor a are both connected to the controller 6.

[0057] The controller 6 controls the cleaning machine body 1 to move the grooved gear auxiliary plate 7 into the cleaning tank of the cleaning assembly 201. The gear auxiliary plate sensor a can detect the grooved gear auxiliary plate 7 and send the sensed information to the controller 6. The controller 6 sends a control command to the electronically controlled water nozzle to spray water onto the grooved gear auxiliary plate 7. After spraying water for a certain period of time, the controller 6 controls the cleaning machine body 1 to move the grooved gear auxiliary plate 7 to the rinsing assembly 202.

[0058] In this embodiment, the rinsing assembly 202 includes a cleaning solution tank, a cleaning solution pipe, an electrically controlled cleaning solution nozzle, a rinsing tank, and a gear auxiliary plate sensor b. The cleaning solution tank is fixedly connected to the fixed bracket of the cleaning machine body 1. One end of the cleaning solution pipe is connected to the bottom of the cleaning solution tank, and the other end passes through the rinsing tank and connects to the electrically controlled cleaning solution nozzle. The electrically controlled cleaning solution nozzle is connected to the fixed bracket of the cleaning machine body 1 through the bracket, and the electrically controlled cleaning solution nozzle is positioned relative to the electric conveyor chain plate of the cleaning machine body 1. The bottom of the rinsing tank is open, and the bottom is fixedly connected to the fixed bracket of the cleaning machine body 1 and located on both sides of the electric conveyor chain plate. The cleaning solution pipe extends through one side wall of the rinsing tank into the interior of the rinsing tank. The electrically controlled cleaning solution nozzle and the bracket are both located inside the rinsing tank. The gear auxiliary plate sensor b is fixedly connected to the upper inner wall of the rinsing tank, and both the electrically controlled cleaning solution nozzle and the gear auxiliary plate sensor b are connected to the controller 6.

[0059] The grooved gear auxiliary plate 7 is moved into the cleaning agent solution tank of the rinsing assembly 202. The grooved gear auxiliary plate 7 is detected by the gear auxiliary plate sensor b, and the detected information is sent to the controller 6. The controller 6 sends a control command to the electronically controlled cleaning agent solution nozzle, so that the electronically controlled cleaning agent solution nozzle sprays cleaning agent onto the grooved gear auxiliary plate 7. After a certain period of time, the cleaning machine body 1 is controlled to move the grooved gear auxiliary plate 7 to the drying assembly 203.

[0060] In this embodiment, the drying assembly 203 includes a first high-speed fan, a first air supply pipe, multiple first air knife cavities, and a gear auxiliary plate sensor c; the first high-speed fan is fixedly connected to the fixed bracket of the cleaning machine body 1, and the air outlet end of the first high-speed fan is connected to the input end of the first air supply pipe; the first air supply pipe is a pipe with one input end and multiple output ends, and each output end is connected to the air inlet of a first air knife cavity; the multiple first air knife cavities and the gear auxiliary plate sensor c are connected to the fixed bracket of the cleaning machine body 1 through the bracket; the air outlet of the first air knife cavity is set relative to the electric transmission chain plate of the cleaning machine body 1; the first high-speed fan and the gear auxiliary plate sensor c are connected to the controller 6.

[0061] The cleaning machine body 1 moves the grooved gear auxiliary plate 7 to the gear auxiliary plate sensor c of the drying assembly 203. After sensing the grooved gear auxiliary plate 7, the sensor sends the information to the controller 6. The controller 6 sends a control blowing command to the first high-speed fan, causing the first high-speed fan to blow air onto the grooved gear auxiliary plate 7, blowing away all the remaining cleaning liquid, leaving only a water film on the surface of the part. At this time, the gear part with the grooved auxiliary plate has a considerable temperature, and the residual water film on the surface can be evaporated by its own temperature. At this time, a relatively thick protective film is formed on the surface of the part, preventing the metal from reacting with the medium in the outside air. After a certain period of time, the cleaning machine body 1 is controlled to move the grooved gear auxiliary plate 7 to the drying module 3.

[0062] In this embodiment, the air outlets of the multiple first air knife cavities form an angle of 10° to 20° with the vertical direction, and relative to the electric transmission chain plate of the cleaning machine body 1, they can efficiently dry the liquid accumulated in the grooved gear auxiliary plate 7.

[0063] In this embodiment, the drying module 3 includes a drying box, a heating tube, and a gear auxiliary plate sensor d; the bottom opening of the drying box is fixedly connected to the fixed bracket of the washing machine body 1 and located on both sides of the electric transmission chain plate; the inner wall of the drying box is connected to the heating tube and the gear auxiliary plate sensor d, and both the heating tube and the gear auxiliary plate sensor d are connected to the controller 6.

[0064] The cleaning machine body 1 moves the grooved gear auxiliary plate 7 into the drying chamber of the drying module 3. The gear auxiliary plate sensor d senses the grooved gear auxiliary plate 7 and sends the sensed information to the controller 6. The controller 6 sends a heating control command to the heating element, causing it to heat the surface of the grooved gear auxiliary plate within the drying chamber, thereby evaporating the moisture and achieving a drying effect. After a certain period, the cleaning machine body 1 moves the grooved gear auxiliary plate 7 to the rust-preventive spray module 4.

[0065] In this embodiment, as Figure 3As shown, the rust-preventive spray module 4 includes a rust-preventive liquid tank 401, a first rust-preventive liquid delivery pipe 402, a water pump 403, a filter 404, multiple conical nozzles 405, a drain valve 406, a second rust-preventive liquid delivery pipe 407, a return plate 408, a gear auxiliary plate sensor e409, and a rust-preventive spray box 410. The rust-preventive liquid tank 401 is fixedly connected to the fixed bracket of the cleaning machine body 1. The bottom of the rust-preventive liquid tank 401 is connected to the input end of the water pump 403 through the first rust-preventive liquid delivery pipe 402. The output end of the water pump 403 is sequentially connected to the filter 404, the second rust-preventive liquid delivery pipe 407, and multiple... A conical nozzle 405; the bottom opening of the rust-preventive spray box 410 is fixedly connected to the fixed bracket of the cleaning machine body 1 and located on both sides of the electric transmission chain plate; the water pump 403, multiple conical nozzles 405, the second rust-preventive liquid delivery pipe 407, and the gear auxiliary plate sensor e409 are all fixedly connected to the inner wall of the rust-preventive spray box 410; the return liquid tray 408 is set at the bottom of the fixed bracket of the cleaning machine body 1 and is set relative to the multiple conical nozzles 405; the bottom of the rust-preventive liquid tank 401 is connected to the drain valve 406; the water pump 403 and the gear auxiliary plate sensor e409 are both connected to the controller 6.

[0066] The cleaning machine body 1 moves the grooved gear auxiliary plate 7 into the rust-preventive liquid tank 401 of the rust-preventive spray module 4. The gear auxiliary plate sensor e409 senses the grooved gear auxiliary plate 7 and sends the sensed information to the controller 6. The controller 6 sends a control command to spray rust-preventive liquid to multiple conical nozzles 405 and controls the water pump 403 to transport the spray liquid in the rust-preventive liquid tank 401 through the first rust-preventive liquid delivery pipe 402 through the filter 404 and the second rust-preventive liquid delivery pipe 407 to multiple conical nozzles 405 to spray rust-preventive liquid onto the grooved gear auxiliary plate 7. The rust-preventive liquid is then recovered through the return liquid tray 408. After a certain period of time, the cleaning machine body 1 moves the grooved gear auxiliary plate 7 to the drying and post-treatment module 5.

[0067] In this embodiment, the rust inhibitor is a water-soluble liquid mainly composed of 10%-20% polybasic acid, 5%-10% borate ester, 10%-20% alkanolamine, and 5%-10% chelating agent, with a pH value of about 9.37.

[0068] In this embodiment, the drying and post-processing module 5 includes a second high-speed fan, a second air supply pipe, multiple second air knife cavities, and a gear auxiliary plate sensor f; the second high-speed fan is fixedly connected to the fixed bracket of the washing machine body 1, and the air outlet of the second high-speed fan is connected to the input end of the second air supply pipe; the second air supply pipe is a pipe with one input end and multiple output ends, and each output end is connected to the air inlet of a second air knife cavity; the multiple second air knife cavities and the gear auxiliary plate sensor f are connected to the fixed bracket of the washing machine body 1 through the bracket; the air outlet of the second air knife cavity is set relative to the electric transmission chain plate of the washing machine body 1; the second high-speed fan is connected to the controller 6.

[0069] The cleaning machine body 1 moves the grooved gear auxiliary plate 7 to the drying and post-treatment module 5. The grooved gear auxiliary plate 7 is detected by the gear auxiliary plate sensor f, and the sensed information is sent to the controller 6. The controller 6 sends a control blowing command to the second high-speed fan, so that the second high-speed fan blows air onto the grooved gear auxiliary plate 7. After a certain period of time, the cleaning machine body 1 is controlled to stop moving, thus completing the rust prevention of the grooved gear auxiliary plate 7.

[0070] In this embodiment, the air outlets of the multiple second air knife cavities form an angle of 10° to 20° with the vertical direction, and relative to the electric transmission chain plate of the cleaning machine body 1, they can efficiently dry the anti-rust liquid on the surface of the grooved gear auxiliary plate 7.

[0071] Due to the poor drying effect of the original cleaning machine, severe liquid accumulation occurred inside the grooved auxiliary plate gears (type 7). When the parts came off the line, they were blown out manually without any external shielding, resulting in a poor production environment surrounded by cleaning fluid. The solution is to blow out the accumulated liquid from the grooved auxiliary plate gears. After the liquid is removed, the part surface should only have a water film remaining. After drying, a liquid-free state can be achieved before subsequent spraying of water-based rust inhibitor. At the rust inhibitor spraying station, the grooved auxiliary plate gears re-accumulated liquid, requiring re-blowing to remove the water film from the part surface to form a proper coating on the metal parts. A thicker protective film prevents the metal from reacting with the medium in the outside air. This embodiment provides a liquid cleaning and rust prevention system suitable for grooved gear auxiliary plates. Through the cleaning machine body 1, drying pretreatment module 2, drying module 3, rust prevention spraying module 4, drying posttreatment module 5, and controller 6, it can realize a system cleaning and rust prevention solution of powerfully blowing dry the liquid, drying, spraying rust inhibitor, and powerfully blowing dry the liquid again. It is used to extend the rust prevention period of parts during storage and transportation, solve the problem of cleaning fluid splashing when manually blowing water, and improve the efficiency of on-site cleaning. In high temperature and high humidity seasons, it extends the rust prevention period of parts to 20 days, which is nearly 4 times longer.

[0072] The above description is merely a specific embodiment of this utility model and the effects of using such specific embodiments. However, the protection scope of this utility model is not limited thereto. Any changes or substitutions within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.

Claims

1. A system for cleaning and preventing rust accumulation on a grooved gear auxiliary plate, characterized in that, include: The cleaning machine body (1), the pre-drying treatment module (2), the drying module (3), the anti-rust spray module (4), the post-drying treatment module (5), and the controller (6); The cleaning machine body (1) includes a fixed bracket and an electric transmission chain plate; The pre-drying treatment module (2), drying module (3), rust-preventing spray module (4), and post-drying treatment module (5) are sequentially fixedly connected to the fixed bracket of the cleaning machine body (1), and the working ends are all set relative to the electric conveyor chain plate. The cleaning machine body (1), the pre-drying treatment module (2), the drying module (3), the rust prevention spray module (4), and the post-drying treatment module (5) are all electrically connected to the controller (6).

2. The liquid cleaning and rust prevention system for grooved gear auxiliary plates according to claim 1, characterized in that, The pre-drying module (2) includes a cleaning component (201), a rinsing component (202), and a drying component (203). The cleaning component (201), the rinsing component (202), and the drying component (203) are sequentially connected to the fixed bracket of the cleaning machine body (1) via brackets. The working ends of the cleaning component (201), the rinsing component (202), and the drying component (203) are all set relative to the electric conveyor chain plate of the cleaning machine body (1). The cleaning component (201), the rinsing component (202), and the drying component (203) are all connected to the controller (6).

3. The liquid accumulation cleaning and rust prevention system for grooved gear auxiliary plates according to claim 2, characterized in that, The cleaning assembly (201) includes a water tank, water pipes, electrically controlled water nozzles, a cleaning box, and a gear auxiliary plate sensor a; The water tank is fixedly connected to the fixed bracket of the cleaning machine body (1). One end of the water pipe is set at the bottom of the water tank, and the other end passes through the cleaning tank and is connected to the electrically controlled water nozzle. The electrically controlled water nozzle is connected to the fixed bracket of the cleaning machine body (1) via a bracket, and the electrically controlled water nozzle is set relative to the electric transmission chain plate of the cleaning machine body (1). The bottom opening of the cleaning box is fixedly connected to the fixed bracket of the cleaning machine body (1), and the bottom sides are located on both sides of the electric conveyor chain plate. The water pipe extends through one side wall of the cleaning box to the inside of the cleaning box. The electric water spray head and the bracket are both set inside the cleaning box. The gear auxiliary plate sensor a is fixedly connected to the inner wall of the cleaning tank, and the electronically controlled water nozzle and the gear auxiliary plate sensor a are both connected to the controller (6).

4. The liquid accumulation cleaning and rust prevention system for grooved gear auxiliary plates according to claim 3, characterized in that, The rinsing assembly (202) includes a cleaning agent solution tank, a cleaning agent solution tube, an electrically controlled cleaning agent solution nozzle, a rinsing tank, and a gear auxiliary plate sensor b; The cleaning agent solution tank is fixedly connected to the fixed bracket of the cleaning machine body (1). One end of the cleaning agent solution tube is set at the bottom of the cleaning agent solution tank, and the other end passes through the rinsing tank and is connected to the electrically controlled cleaning agent solution nozzle. The electrically controlled cleaning agent solution nozzle is connected to the fixed bracket of the cleaning machine body (1) via a bracket, and the electrically controlled cleaning agent solution nozzle is set relative to the electric transmission chain plate of the cleaning machine body (1). The bottom opening of the rinsing tank is fixedly connected to the fixed bracket of the cleaning machine body (1), and the bottom sides are located on both sides of the electric conveyor chain plate. The cleaning agent solution pipe extends through one side wall of the rinsing tank into the interior of the rinsing tank. The electrically controlled cleaning agent solution nozzle and bracket are both set inside the rinsing tank. The gear auxiliary plate sensor b is fixedly connected to the inner wall of the cleaning tank, and the electronically controlled cleaning agent solution nozzle and the gear auxiliary plate sensor b are both connected to the controller (6).

5. The liquid accumulation cleaning and rust prevention system for grooved gear auxiliary plates according to claim 2, characterized in that, The drying assembly (203) includes a first high-speed fan, a first air supply pipe, multiple first air knife cavities, and a gear auxiliary plate sensor c; The first high-speed fan is fixedly connected to the fixed bracket of the cleaning machine body (1), and the air outlet end of the first high-speed fan is connected to the input end of the first air supply pipe; The first air supply pipe is a pipe with one input end and multiple output ends, and each output end is connected to the air inlet of a first air knife cavity; Multiple first air knife chambers and gear auxiliary plate sensors c are connected to the fixed bracket of the cleaning machine body (1) through brackets; The air outlet of the first air knife cavity is positioned relative to the electric conveyor chain plate of the cleaning machine body (1); The first high-speed fan and the gear auxiliary plate sensor c are both connected to the controller (6).

6. The liquid cleaning and rust prevention system for grooved gear auxiliary plates according to claim 5, characterized in that, The air outlets of the multiple first air knife cavities are projected onto the horizontal plane, and are perpendicular to the direction of movement of the moving conveyor chain plate, with an angle of 10°~20° with the vertical direction, and are relative to the electric conveyor chain plate of the cleaning machine body (1).

7. The liquid cleaning and rust prevention system for grooved gear auxiliary plates according to claim 1, characterized in that, The drying module (3) includes a drying box, a heating tube, and a gear auxiliary plate sensor d; The bottom opening of the drying box is fixedly connected to the fixed bracket of the washing machine body (1), and the bottom sides are located on both sides of the electric transmission chain plate. The inner wall of the drying box is connected to the heating tube and the gear auxiliary plate sensor d. The heating tube and the gear auxiliary plate sensor d are both connected to the controller (6).

8. The liquid cleaning and rust prevention system for grooved gear auxiliary plates according to claim 1, characterized in that, The rust-preventing spray module (4) includes a rust-preventing liquid tank (401), a first rust-preventing liquid delivery pipe (402), a water pump (403), a filter (404), multiple conical nozzles (405), a drain valve (406), a second rust-preventing liquid delivery pipe (407), a return liquid tray (408), a gear auxiliary plate sensor e (409), and a rust-preventing spray box (410). The rust-preventive liquid tank (401) is fixedly connected to the fixed bracket of the cleaning machine body (1). The bottom of the rust-preventive liquid tank (401) is connected to the input end of the water pump (403) through the first rust-preventive liquid delivery pipe (402). The output end of the water pump (403) is connected in sequence to the filter (404), the second rust-preventive liquid delivery pipe (407), and multiple conical nozzles (405). The bottom opening of the rust-proof spray box (410) is fixedly connected to the fixed bracket of the cleaning machine body (1), and the bottom sides are located on both sides of the electric transmission chain plate. The multiple conical nozzles (405) and the gear auxiliary plate sensor e (409) are all fixedly connected to the inner wall of the rust-proof spray box (410). The return liquid tray (408) is mounted on a fixed bracket of the cleaning machine body (1) and is positioned relative to the bottom opening of the anti-rust spray box (410); The bottom of the rust-preventive liquid tank (401) is connected to the drain valve (406). The water pump (403) and the gear auxiliary plate sensor e (409) are both connected to the controller (6).

9. The liquid accumulation cleaning and rust prevention system for grooved gear auxiliary plates according to claim 1, characterized in that, The drying and post-processing module (5) includes a second high-speed fan, a second air duct, multiple second air knife cavities, and a gear auxiliary plate sensor f; The second high-speed fan is fixedly connected to the fixed bracket of the cleaning machine body (1), and the air outlet end of the second high-speed fan is connected to the input end of the second air supply pipe; The second air supply pipe is a pipe with one input end and multiple output ends, and each output end is connected to the air inlet of a second air knife cavity; Multiple second air knife chambers and gear auxiliary plate sensors are connected to the fixed bracket of the cleaning machine body (1) via brackets; The air outlet of the second air knife cavity is positioned relative to the electric conveyor chain plate of the cleaning machine body (1); The second high-speed fan and gear auxiliary plate sensor f are connected to the controller (6).

10. A system for cleaning and preventing rust accumulation on a grooved gear auxiliary plate according to claim 9, characterized in that, The air outlets of the multiple second air knife cavities are projected onto the horizontal plane, and are perpendicular to the direction of movement of the moving conveyor chain plate, with an angle of 10°~20° with the vertical direction, and are relative to the electric conveyor chain plate of the cleaning machine body (1).

Images