Anode plate pressure shaping machine

Abstract

The utility model relates to the technical field of anode plate shaping, and discloses an anode plate pressure shaping machine which comprises a shaping mechanism, a lifting module and a conveying unit, a gap is formed in the shaping mechanism, the conveying unit is used for conveying an anode plate in the direction of the gap, the lifting module comprises a lifting piece, a rotating shaft and a first driving unit, and a fixing piece is arranged on the shaping mechanism. The rotating shaft is horizontally arranged and rotationally connected with the fixing part, the lifting parts are connected to the two ends of the rotating shaft, and the first driving unit is connected with the lifting parts and used for driving the rotating shaft to rotate in the fixing part, enabling the lifting parts to swing in the gap direction and lifting the anode plate located in the gap. The first half part is arranged on the shaping mechanism, the second half part is detachably connected to the first half part, a first groove is formed in the first half part, a second groove is formed in the second half part, the first groove and the second groove are combined to form a connecting part for rotating connection of the rotating shaft, and the rotating shaft can be conveniently detached.

Description

Technical Field

[0001] This utility model relates to the field of anode plate shaping technology, specifically to an anode plate pressure shaping machine. Background Technology

[0002] The shaping process of copper anode plates generally involves using a press to shape the copper anode plates that have been fed to the press station. After shaping, the copper anode plates can meet the designed size standards. The shaping process is essential in the entire process of copper anode plate production. After the shaping process, the shape accuracy and surface quality of the copper anode plates can be improved; the structural density can be enhanced; the electrolytic performance can be improved; and production efficiency and cost can be optimized.

[0003] When using a press to shape copper anode plates, the copper anode plates are transported to the press station via a conveyor. However, some copper anode plates may shift, causing them to collide and jam during the lifting phase. This can eventually lead to the breakage of the press's support arm rotating shaft. The fracture occurs at the connection between the swing arm and the support seat. When replacing the anode plates, the entire support seat needs to be disassembled and replaced, which is cumbersome, inefficient, and inconvenient for maintenance.

[0004] In the prior art, the utility model patent (CN218059257U) discloses a copper electrolytic anode plate shaping unit, which belongs to the field of copper smelting hydrometallurgical equipment. The copper electrolytic anode plate shaping unit includes a plate receiving device, a plate receiving chain conveyor, a vertical straightening mechanism, a weighing mechanism, a sloping conveyor mechanism, a stepping device, a horizontal press, a milling device, a flipping mechanism, a plate stacking chain conveyor, and a waste plate removal device. When the horizontal press of this unit is used to shape copper anode plates, it is inconvenient to inspect and replace the rotating shaft of the press's support arm.

[0005] Therefore, the technical problem to be solved in this case is: how to conveniently inspect and replace the support arm rotating shaft of the press. Utility Model Content

[0006] To solve the above-mentioned technical problems, this utility model provides an anode plate pressure shaping machine. During the anode plate shaping process, if there is a deviation between the conveying unit's position and the shaping station, it will cause interference due to different lifting positions during the lifting process of the lifting component. When interference occurs, the rotating shaft will be subjected to greater stress, which may lead to breakage. The rotating shaft needs to be removed and replaced. The second half can be disassembled through the first half and the second half, and then the rotating shaft can be removed for replacement. On the other hand, it also facilitates the maintenance of the rotating shaft by the staff.

[0007] The technical solution of this utility model is:

[0008] An anode plate pressure shaping machine includes a shaping mechanism, a lifting module, and a conveying unit. The shaping mechanism has a gap, and the conveying unit is used to convey the anode plate along the gap direction. The lifting module includes a lifting component, a rotating shaft, and a first drive unit. The shaping mechanism is provided with a fixing component. The rotating shaft is horizontally arranged and rotatably connected to the fixing component. The lifting component is connected to both ends of the rotating shaft. The first drive unit is connected to the lifting component and is used to drive the rotating shaft to rotate within the fixing component, causing the lifting component to swing in the gap direction and lift the anode plate located in the gap. The fixing component includes a first half and a second half. The first half is disposed on the shaping mechanism, and the second half is detachably connected to the first half. The first half is provided with a first groove, and the second half is provided with a second groove. The first groove and the second groove combine to form a connecting part for the rotating shaft to rotate.

[0009] Preferably, there are two fixing members, the rotating shaft includes a first shaft and a second shaft, the first shaft is connected to both ends of the second shaft, the diameter of the first shaft is smaller than the diameter of the second shaft, the first shaft is connected in the connecting part, and the second shaft is located between the two fixing members.

[0010] Preferably, there are two first grooves and two second grooves, and the first grooves and second grooves arranged opposite to each other on the two fixing members form the connecting part. There are two rotating shafts, namely the first rotating shaft and the second rotating shaft.

[0011] The lifting component includes a first connecting block connected to both ends of a first rotating shaft, a second connecting block connected to both ends of a second rotating shaft, and symmetrically arranged lifting blocks. The first connecting block and the second connecting block at the corresponding ends of the first rotating shaft and the second rotating shaft are both hinged to the lifting blocks. One end of the first driving unit is hinged to the second connecting block, and the other end is hinged to the shaping mechanism. The first driving unit is used to drive the second connecting block to swing so as to drive the lifting blocks to swing in the gap direction and lift the anode plate located in the gap.

[0012] Preferably, the first drive unit is a symmetrically arranged hydraulic cylinder, the shaping mechanism is provided with symmetrically arranged support blocks, the support blocks are located at both ends of the shaping mechanism, the support blocks are hinged to the cylinder body of the hydraulic cylinder, and the power output part of the hydraulic cylinder is hinged to the second connecting block.

[0013] Preferably, the top of the lifting block is provided with a first platform and a second platform, the height of the first platform is higher than that of the second platform, and the first platform and the second platform form a lifting part for lifting the anode plate.

[0014] Preferably, the conveying unit includes a chain conveyor and guide rails symmetrically arranged on both sides of the chain conveyor. The chain conveyor passes through the gap. Rolling wheels are provided on both sides of the chain of the chain conveyor. The rolling wheels are tumblingly connected to the guide rails. The top of the chain conveyor is provided with symmetrically arranged fixing blocks. The symmetrically arranged fixing blocks form a placement part for placing the anode plate. The symmetrically arranged fixing blocks are used to drive the anode plate to move along the conveying direction of the chain conveyor.

[0015] Preferably, it also includes symmetrically arranged limiting rods, which are connected to the ground and located at both ends of the shaping mechanism. The limiting rods are used to prevent the anode plate from tipping over.

[0016] Preferably, the first half is provided with a first fixing hole, and the second half is provided with a second fixing hole arranged opposite to the first fixing hole. The first fixing hole and the second fixing hole are connected by an external bolt to fix the first half and the second half.

[0017] Preferably, the second half is provided with an oil filling port that communicates with the second groove.

[0018] One of the above-described technical solutions of this utility model has at least one of the following advantages or beneficial effects:

[0019] During the shaping of anode plates using a pressure shaping machine, if there is a deviation between the conveying unit's position and the shaping station, it can lead to interference due to different lifting positions during the lifting process. When interference occurs, the rotating shaft will be subjected to significant stress, which can cause it to break, requiring the rotating shaft to be removed and replaced. This invention, with its first and second halves, allows for the disassembly of the second half, enabling the removal and replacement of the rotating shaft. Furthermore, it facilitates maintenance of the rotating shaft by the workers. Attached Figure Description

[0020] Figure 1 This is a perspective view of Embodiment 1 of the present utility model;

[0021] Figure 2 This is a side view of the limit rod in Embodiment 1 of this utility model;

[0022] Figure 3 This is a front view of Embodiment 1 of the present invention;

[0023] Figure 4 for Figure 3 AA sectional view.

[0024] The reference numerals in the accompanying drawings are as follows: 1. Shaping mechanism; 2. Lifting module; 3. Fixing component; 4. Conveying unit; 5. Limiting rod; 6. Lifting part; 7. Placement part; 11. Gap; 21. Lifting component; 22. Rotating shaft; 23. First drive unit; 31. First half; 32. Second half; 33. Connecting part; 41. Chain conveyor; 42. Guide rail; 43. Rolling wheel; 44. Fixing block; 211. First connecting block; 212. Second connecting block; 213. Lifting block; 221. First rotating shaft; 222. Second rotating shaft; 223. First shaft body; 224. Second shaft body; 311. First groove; 312. First fixing hole; 321. Second groove; 322. Second fixing hole; 323. Oil filling port; 2131. First platform; 2132. Second platform. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example 1

[0027] Please see Figure 1-4 An anode plate pressure shaping machine includes a shaping mechanism 1, a lifting module 2, and a conveying unit 4. The shaping mechanism 1 has a gap 11. The conveying unit 4 is used to convey the anode plate along the gap 11. The lifting module 2 includes a lifting component 21, a rotating shaft 22, and a first drive unit 23. The shaping mechanism 1 is provided with a fixing component 3. The rotating shaft 22 is horizontally arranged and rotatably connected to the fixing component 3. The lifting component 21 is connected to both ends of the rotating shaft 22. The first drive unit 23 is connected to the lifting component 21 and is used to drive the rotating shaft. 22 rotates in the fixing member 3, causing the lifting member 21 to swing towards the gap 11, lifting the anode plate located in the gap 11. The fixing member 3 includes a first half 31 and a second half 32. The first half 31 is disposed on the shaping mechanism 1, and the second half 32 is detachably connected to the first half 31. The first half 31 is provided with a first groove 311, and the second half 32 is provided with a second groove 321. The first groove 311 and the second groove 321 are combined to form a connecting part 33 for the rotating shaft 22 to be rotatably connected.

[0028] In practical applications, the anode plate is conveyed to the shaping mechanism 1 via the conveying unit 4 for shaping. It should be noted that the shaping part of the shaping mechanism 1 in this embodiment can refer to the pressure plate device in Chinese patent document (CN118403924A). When the anode plate is conveyed to the correct position, it is lifted by the lifting member 21 for shaping. Specifically, during the lifting process, the lifting member 21 is driven by the first driving unit 23 to swing towards the gap 11, thereby lifting the anode plate located within the gap 11 for easier shaping. When the first driving unit 23 drives the lifting member 21 to swing, the lifting member 21 will drive the rotating shaft 22 to rotate. Furthermore, because the rotating shaft 22 is restricted by the connecting part 33, the lifting member 21... The lifting member 21 swings around the axis of the rotating shaft 22, thereby lifting the anode plate. During the lifting process, when the conveying unit 4 transports the anode plate into the gap 11, but there is a deviation from the normal shaping station, the lifting will cause interference, which will lead to the rotating shaft 22 being subjected to greater stress and breaking. At this time, the operator can disassemble the second half 32 to directly replace the rotating shaft 22, avoiding the use of the broken rotating shaft 22 for lifting work, which poses an unsafe factor. On the other hand, if the operator needs to repair the rotating shaft 22, the second half 32 can also be directly disassembled for repair work. The first half 31 and the second half 32 make it convenient for the operator to repair or replace the rotating shaft 22.

[0029] Preferably, there are two fixing members 3. The rotating shaft 22 includes a first shaft body 223 and a second shaft body 224. The first shaft body 223 is connected to both ends of the second shaft body 224. The diameter of the first shaft body 223 is smaller than the diameter of the second shaft body 224. The first shaft body 223 is connected in the connecting part 33, and the second shaft body 224 is located between the two fixing members 3.

[0030] Through the above design, the two fixing parts 3 respectively fix the first shaft body 223 of the rotating shaft 22, which can improve the stability of the rotating shaft 22. In this embodiment, a bushing is also provided between the second shaft body 224 and the fixing part 3. In this way, the rotating shaft 22 can be better connected to the connecting part 33, which is beneficial for the lifting part 21 to swing around the axis of the rotating shaft 22 when driven by the first driving unit 23. There will be no deviation during the lifting process, which can better protect the rotating shaft 22.

[0031] Preferably, there are two first grooves 311 and two second grooves 321, and the first grooves 311 and two second grooves 321 arranged opposite to each other on the two fixing members 3 form the connecting part 33. There are two rotating shafts 22, namely the first rotating shaft 221 and the second rotating shaft 222.

[0032] The lifting component 21 includes a first connecting block 211 connected to both ends of the first rotating shaft 221, a second connecting block 212 connected to both ends of the second rotating shaft 222, and symmetrically arranged lifting blocks 213. The first connecting block 211 and the second connecting block 212 at the corresponding ends of the first rotating shaft 221 and the second rotating shaft 222 are both hinged to the lifting blocks 213. One end of the first driving unit 23 is hinged to the second connecting block 212, and the other end is hinged to the shaping mechanism 1. The first driving unit 23 is used to drive the second connecting block 212 to swing so as to drive the lifting blocks 213 to swing in the direction of the gap 11 and lift the anode plate located in the gap 11.

[0033] In the above design, the two rotating shafts 22 can better distribute the pressure, and the first connecting block 211 and the second connecting block 212 can make the swing of the lifting member 21 more stable when the first driving unit 23 drives it to swing. Specifically, when the first driving unit 23 drives the second connecting block 212 to move, due to the hinge, the second connecting block 212 will swing, and the second connecting block 212 will drive the lifting block 213 to swing, and the lifting block 213 will drive the first connecting block 211 to swing. During the swing, under the action of the two rotating shafts 22, the first connecting block 211 and the second connecting block 212 will swing around the axis of the rotating shaft 22, which can limit the swing of the lifting block 213 towards the gap 11, thereby lifting the anode plate. On the other hand, the symmetrically arranged lifting blocks 213 can lift the ears at both ends of the anode plate, thereby lifting the anode plate more stably.

[0034] Preferably, the first drive unit 23 is a symmetrically arranged hydraulic cylinder, and the shaping mechanism 1 is provided with symmetrically arranged support blocks. The support blocks are located at both ends of the shaping mechanism 1. The support blocks are hinged to the cylinder body of the hydraulic cylinder, and the power output part of the hydraulic cylinder is hinged to the second connecting block 212.

[0035] In this embodiment, the support block can prevent the hydraulic cylinder from moving, and the hydraulic cylinder is hinged to the support block, which can also better drive the second connecting block 212 to swing. The hydraulic cylinder in this embodiment can be replaced by a pneumatic cylinder or an electric cylinder, but the hydraulic cylinder can withstand a larger load and is more stable and safer than a pneumatic cylinder or an electric cylinder.

[0036] Preferably, the top of the lifting block 213 is provided with a first platform 2131 and a second platform 2132, the height of the first platform 2131 is higher than that of the second platform 2132, and the first platform 2131 and the second platform 2132 form a lifting part 6 for lifting the anode plate.

[0037] In the above design, the lifting part 6 can lift the anode plate. During the lifting process, the second platform 2132 will contact the ear of the anode plate. On the other hand, since the lifting member 21 lifts the anode plate in a swinging manner, during the process of contacting and lifting the anode plate, the lifting member 21 will drive the anode plate to be lifted in the swinging direction. The anode plate may move in the swinging direction of the lifting block 213 due to inertia. At this time, the first platform 2131 can limit the distance of movement of the anode plate, thereby lifting the anode plate more stably.

[0038] Preferably, the conveying unit 4 includes a chain conveyor 41 and guide rails 42 symmetrically arranged on both sides of the chain conveyor 41. The chain conveyor 41 passes through the gap 11. Rolling wheels 43 are provided on both sides of the chain of the chain conveyor 41. The rolling wheels 43 are tumblingly connected to the guide rails 42. The top of the chain conveyor 41 is provided with symmetrically arranged fixing blocks 44. The symmetrically arranged fixing blocks 44 form a placement part 7 for placing the anode plate. The symmetrically arranged fixing blocks 44 are used to drive the anode plate to move along the conveying direction of the chain conveyor 41.

[0039] In this embodiment, the chain conveyor 41 can withstand a large load and provides a more stable operation through the guide rail 42 and the roller 43. The anode plate can be placed in the placement part 7, and the anode plate on the placement part 7 can be moved in the conveying direction of the chain conveyor 41, so that it can be moved to the shaping station and lifted by the lifting member 21 for the shaping process. Specifically, the fixing block 44 fixes the bottom of the anode plate. In this embodiment, the fixing block 44 has a stepped structure, which can prevent the anode plate from shifting in the conveying direction and can better fix the anode plate for conveying.

[0040] Preferably, it also includes symmetrically arranged limiting rods 5, which are connected to the ground and located at both ends of the shaping mechanism 1. The limiting rods 5 are used to prevent the anode plate from tipping over.

[0041] Through the above design, the limiting rod 5 can prevent the anode plate from tipping over and causing a safety accident in the event of an accident. On the other hand, in this embodiment, the limiting rod 5 is connected to the ground. Preferably, the limiting rod 5 can be connected to the fixed part of the chain conveyor 41, so that the spacing of the limiting rod 5 can be better controlled, and the anode plate can be contacted and prevented from tipping over in a shorter time when it tipps over.

[0042] Preferably, the first half 31 is provided with a first fixing hole 312, and the second half 32 is provided with a second fixing hole 322 arranged opposite to the first fixing hole 312. The first fixing hole 312 and the second fixing hole 322 are connected by an external screw to fix the first half 31 and the second half 32.

[0043] In this embodiment, the first half 31 and the second half 32 can be connected together by screws to the first fixing hole 312 and the second fixing hole 322. When disassembly is required, the screws can be removed to remove the second half 32 from the first half 31, and the rotating shaft 22 can be inspected or replaced.

[0044] Preferably, the second half 32 is provided with an oil filling port 323 that communicates with the second groove 321.

[0045] In this embodiment, the operator can add lubricating oil through the filler port 323 to avoid mechanical wear between the rotating shaft 22 and the connecting part 33. The operator can add lubricating oil through the filler port 323 periodically, and the lubricating oil will then cover the rotating shaft 22, the first groove 311 and the second groove 321, which is beneficial to protect the rotating shaft 22.

[0046] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. An anode plate pressure shaping machine, comprising a shaping mechanism, a lifting module, and a conveying unit, wherein the shaping mechanism has a gap, the conveying unit is used to convey the anode plate along the gap direction, the lifting module includes a lifting component, a rotating shaft, and a first drive unit, the shaping mechanism is provided with a fixing component, the rotating shaft is horizontally arranged and rotatably connected to the fixing component, the lifting component is connected to both ends of the rotating shaft, and the first drive unit is connected to the lifting component and is used to drive the rotating shaft to rotate within the fixing component, causing the lifting component to swing in the gap direction to lift the anode plate located in the gap, characterized in that... The fastener includes a first half and a second half. The first half is disposed on the shaping mechanism, and the second half is detachably connected to the first half. The first half is provided with a first groove, and the second half is provided with a second groove. The first groove and the second groove are combined to form a connecting part for the rotating shaft to rotate.

2. The anode plate pressure shaping machine according to claim 1, characterized in that, The number of fixing components is two. The rotating shaft includes a first shaft and a second shaft. The first shaft is connected to both ends of the second shaft. The diameter of the first shaft is smaller than the diameter of the second shaft. The first shaft is connected inside the connecting part, and the second shaft is located between the two fixing components.

3. The anode plate pressure shaping machine according to claim 2, characterized in that, There are two first grooves and two second grooves. The first grooves and second grooves arranged opposite to each other on the two fixing members form the connecting part. There are two rotating shafts, namely the first rotating shaft and the second rotating shaft. The lifting component includes a first connecting block connected to both ends of a first rotating shaft, a second connecting block connected to both ends of a second rotating shaft, and symmetrically arranged lifting blocks. The first connecting block and the second connecting block at the corresponding ends of the first rotating shaft and the second rotating shaft are both hinged to the lifting blocks. One end of the first driving unit is hinged to the second connecting block, and the other end is hinged to the shaping mechanism. The first driving unit is used to drive the second connecting block to swing so as to drive the lifting blocks to swing in the gap direction and lift the anode plate located in the gap.

4. The anode plate pressure shaping machine according to claim 3, characterized in that, The first drive unit is a symmetrically arranged hydraulic cylinder. The shaping mechanism is provided with symmetrically arranged support blocks. The support blocks are located at both ends of the shaping mechanism. The support blocks are hinged to the cylinder body of the hydraulic cylinder. The power output part of the hydraulic cylinder is hinged to the second connecting block.

5. The anode plate pressure shaping machine according to claim 3, characterized in that, The top of the lifting block is provided with a first platform and a second platform. The height of the first platform is higher than that of the second platform. The first platform and the second platform form a lifting part for lifting the anode plate.

6. The anode plate pressure shaping machine according to claim 1, characterized in that, The conveying unit includes a chain conveyor and guide rails symmetrically arranged on both sides of the chain conveyor. The chain conveyor passes through the gap. Rolling wheels are provided on both sides of the chain of the chain conveyor. The rolling wheels are rotatably connected to the guide rails. The top of the chain conveyor is provided with symmetrically arranged fixing blocks. The symmetrically arranged fixing blocks form a placement part for placing the anode plate. The symmetrically arranged fixing blocks are used to drive the anode plate to move along the conveying direction of the chain conveyor.

7. The anode plate pressure shaping machine according to claim 6, characterized in that, It also includes symmetrically arranged limiting rods, which are connected to the ground and located at both ends of the shaping mechanism. The limiting rods are used to prevent the anode plate from tipping over.

8. The anode plate pressure shaping machine according to claim 1, characterized in that, The first half is provided with a first fixing hole, and the second half is provided with a second fixing hole arranged opposite to the first fixing hole. The first fixing hole and the second fixing hole are connected by external bolts to fix the first half and the second half.

9. The anode plate pressure shaping machine according to claim 1, characterized in that, The second half is provided with an oil filling port that communicates with the second groove.

Images