Cutting device for aluminum alloy tray machining

Abstract

The utility model discloses a cutting device for aluminum alloy tray processing, which belongs to the technical field of aluminum alloy tray processing, and comprises a base mechanism and a push plate mechanism, a top cover mechanism for blocking saw dust and providing protection is fixed at the top end of the base mechanism, and the push plate mechanism is fixed at the top end of the base mechanism. Two plate pushing mechanisms used for pushing aluminum plates are fixed to the inner wall of the base mechanism. Through the arrangement of the base mechanism, the top cover mechanism and the plate pushing mechanism, the aluminum alloy plate cutting device can automatically push aluminum alloy plates to a cutting area, so that the hands of personnel are prevented from being cut, saw dust generated by cutting can be prevented from flying into the eyes of the personnel, the machining quality is effectively improved, and the production cost is reduced. Through the arrangement of the cutting mechanism and the limiting mechanism, high-precision adjustment of the position of the cutting mechanism is achieved, so that plates of different specifications can be machined through the device, and convenience and applicability of the device are effectively improved.

Description

Technical Field

[0001] This utility model relates to the field of aluminum alloy pallet processing technology, and in particular to a cutting device for processing aluminum alloy pallets. Background Technology

[0002] Aluminum alloy pallets are pallets made from aluminum alloy. They have a low density, are lightweight, and are easy to handle, effectively reducing labor intensity. They also have good corrosion resistance, making them less prone to rust and damage in humid or corrosive environments, thus extending their service life. Their smooth surface provides better protection for the items they carry. During the production of aluminum alloy pallets, cutting equipment is often used to cut and process the raw aluminum alloy sheets.

[0003] Existing aluminum alloy pallet sheet cutting devices mostly consist of a worktable, motor, and cutting blade. When cutting aluminum alloy sheets, people first draw cutting lines on the sheet, then turn on the cutting machine, align the cutting lines with the cutting blade, and push the plate towards the blade to cut the aluminum alloy sheet. Although this type of cutting device can effectively cut aluminum alloy sheets, it is easy to accidentally injure hands because the operator needs to manually push the plate during use, resulting in low safety. Furthermore, it is difficult to ensure that the cutting line is straight enough when manually pushing the plate, and there is also the problem of uneven pushing speed, which leads to uneven cuts and affects the quality of cutting.

[0004] Therefore, there is an urgent need to provide a cutting device for processing aluminum alloy pallets to solve the above problems. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a cutting device for processing aluminum alloy pallets.

[0006] To solve the above-mentioned technical problems, the present invention adopts a technical solution as follows: a cutting device for processing aluminum alloy pallets is provided, including a base mechanism and a push plate mechanism. The top of the base mechanism is fixed with a top cover mechanism for blocking sawdust and providing protection, and the inner wall of the base mechanism is fixed with two push plate mechanisms for pushing aluminum plates.

[0007] The base mechanism also has a cutting mechanism fixed inside;

[0008] The inner top wall of the top cover mechanism is fixed with a limiting mechanism for limiting the top of the saw blade.

[0009] The present invention is further configured such that: the base mechanism includes a base body, a plurality of supporting feet are welded and fixed to the bottom end of the base body, a connecting strip is fixed to the inner wall of the base mechanism, a plurality of supporting pulleys are rotatably connected to the connecting strip, and a reinforcing cross brace is also welded to the base body.

[0010] Through the above technical solution, the base body is made of stainless steel, which has good corrosion resistance and high strength. The supporting pulleys are horizontally linearly distributed, and the reinforced cross braces can effectively improve the strength of the base body.

[0011] The present invention is further configured such that: the top cover mechanism includes a cover body fixed to the top of the base body, an observation window is embedded and fixed on the cover body, and an industrial control computer is also fixed on the cover body.

[0012] Through the above technical solution, the linear motor, synchronous cylinder, electric guide rail, drive motor one, band saw, synchronous slide rail and drive motor two are all electrically connected to the industrial control computer. The operator can observe the operation of the device through the observation window. The cover and observation window can effectively block sawdust and prevent aluminum slag from splashing into the operator's eyes.

[0013] The present invention is further configured such that: the push plate mechanism includes a linear motor fixed to the inner wall of the base body, a linear slide is slidably connected to the linear motor, a plate frame is fixed on the linear slide, a synchronous cylinder is fixed on the plate frame, and an anti-slip pad is fixed to the output end of the synchronous cylinder.

[0014] Through the above technical solution, two sets of push plate mechanisms are set up. The two sets of push plate mechanisms are fixed to the inner walls of both sides of the base body, and the two sets of push plate mechanisms are arranged opposite each other. The two sets of push plate mechanisms are at the same height. The linear motors of the two sets of push plate mechanisms are synchronous servo linear motors. The plate frame is U-shaped. When the operator needs to cut the aluminum alloy plate, the two sides of the plate can be placed inside the two plate frames respectively, and the plate is clamped by the synchronous cylinder. The linear motor can drive the plate frame and the aluminum alloy plate to move in the direction of the saw blade. By operating the linear motor, the speed of the plate can be controlled, and the uniform speed movement of the plate can be achieved, thereby eliminating the need for manual pushing of the plate. It can also improve the aesthetics and uniformity of the processed cross-section, thereby improving the processing quality. The anti-slip pad can effectively improve the clamping friction of the synchronous cylinder, and the support pulley can provide rolling support for the plate frame, improving the load-bearing capacity of the plate frame, while also reducing the lateral pressure on the linear motor.

[0015] The present invention is further configured such that: the cutting mechanism includes an electric guide rail fixed to the bottom wall of one end of the base body, a drive motor is fixed to one end of the electric guide rail, and a guide rail slide is slidably connected on the electric guide rail.

[0016] Through the above technical solution, the electric guide rail is a lead screw guide rail, which has a strong lateral load capacity. The first drive motor is a servo motor, which can drive the first guide rail slide to move along the electric guide rail.

[0017] The present invention is further configured such that: a band saw is fixed on the guide rail slide, a linear saw blade is movably mounted on the band saw, a limit rod is welded and fixed to the top of the linear saw blade, and a slider is integrally fixed to the top of the limit rod.

[0018] With the above technical solution, when the band saw is started, the band saw will drive the linear saw blade to move up and down at high speed. When the aluminum alloy plate comes into contact with the linear saw blade, it will be cut by the linear saw blade, thus realizing the cutting and processing of the aluminum alloy plate. The position of the band saw can be adjusted by the drive motor, electric guide rail and guide rail slide, so that the device can cut plates of different specifications.

[0019] The present invention is further configured such that: the limiting mechanism includes a synchronous slide rail fixed to the top wall inside the cover, a second drive motor is fixed to one end of the synchronous slide rail, a second guide rail slide is slidably connected to the synchronous slide rail, a limiting sleeve is fixed to the bottom end of the second guide rail slide, and a sliding groove is provided on the limiting sleeve.

[0020] Through the above technical solution, the second drive motor is also a servo motor. The second drive motor operates synchronously with the first drive motor, so that the second guide rail slide is always kept on the same vertical line. The limiting rod and the limiting sleeve are slidably connected. The limiting sleeve can limit the limiting rod, thereby limiting the top of the linear saw blade and ensuring the stability of the linear saw blade during the cutting process. The slide groove can limit the slider, preventing relative rotation between the limiting rod and the limiting sleeve, further improving the stability of the linear saw blade. When the limiting rod moves up and down, the slide groove can expel the air inside the limiting sleeve or draw in the external air, ensuring the air pressure balance inside and outside the limiting sleeve and improving the smoothness of the limiting rod.

[0021] The beneficial effects of this utility model are as follows:

[0022] 1. This utility model, through the setting of a base mechanism, a top cover mechanism and a push plate mechanism, enables the device to automatically push aluminum alloy plates to the cutting area, thereby avoiding cuts to personnel's hands, preventing sawdust from flying into people's eyes, and effectively improving processing quality.

[0023] 2. By setting up a cutting mechanism and a limiting mechanism, this utility model achieves high-precision adjustment of the position of the cutting mechanism, thereby enabling the device to process plates of different specifications, effectively improving the convenience and applicability of the device. Attached Figure Description

[0024] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0025] Figure 2 This is a structural diagram of the base mechanism of this utility model;

[0026] Figure 3 This is a structural diagram of the push plate mechanism of this utility model;

[0027] Figure 4 This is a structural diagram of the cutting mechanism of this utility model;

[0028] Figure 5 This is a structural diagram of the limiting mechanism of this utility model.

[0029] In the diagram: 1. Base mechanism; 101. Base body; 102. Support leg; 103. Connecting strip; 104. Support pulley; 105. Reinforcing cross brace; 2. Top cover mechanism; 201. Cover body; 202. Observation window; 203. Industrial control computer; 3. Push plate mechanism; 301. Linear motor; 302. Linear slide table; 303. Plate frame; 304. Synchronous cylinder; 305. Anti-slip pad; 4. Cutting mechanism; 401. Electric guide rail; 402. Drive motor one; 403. Guide rail slide table one; 404. Band saw; 405. Linear saw blade; 406. Limiting rod; 407. Slider; 5. Limiting mechanism; 501. Synchronous slide rail; 502. Drive motor two; 503. Guide rail slide table two; 504. Limiting sleeve; 505. Slide groove. Detailed Implementation

[0030] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.

[0031] Please see Figures 1-5A cutting device for processing aluminum alloy pallets includes a base mechanism 1 and a pusher mechanism 3. The base mechanism 1 includes a base body 101, with multiple support feet 102 welded and fixed to the bottom end of the base body 101. A connecting strip 103 is fixed to the inner wall of the base mechanism 1, and multiple support pulleys 104 are rotatably connected to the connecting strip 103. A reinforcing cross brace 105 is also welded to the base body 101. The base body 101 is made of stainless steel, which has good corrosion resistance and high strength. The support pulleys 104 are horizontally linearly distributed. The reinforcing cross brace 105 can effectively improve the strength of the base body 101. A cutting device for processing aluminum alloy pallets is fixed to the top end of the base mechanism 1. The top cover mechanism 2, which blocks sawdust and provides protection, includes a cover 201 fixed to the top of the base body 101. An observation window 202 is embedded in the cover 201. An industrial control computer 203 is also fixed on the cover 201. A linear motor 301, a synchronous cylinder 304, an electric guide rail 401, a drive motor 402, a band saw 404, a synchronous slide rail 501, and a drive motor 502 are all electrically connected to the industrial control computer 203. The operator can observe the operation of the device through the observation window 202. The cover 201 and the observation window 202 can effectively block sawdust and prevent aluminum slag from splashing into the operator's eyes.

[0032] like Figure 1 and Figure 3 As shown, the inner wall of the base mechanism 1 is fixed with two pusher mechanisms 3 for pushing aluminum plates. Each pusher mechanism 3 includes a linear motor 301 fixed to the inner wall of the base body 101. A linear slide 302 is slidably connected to the linear motor 301. A plate frame 303 is fixed to the linear slide 302. A synchronous cylinder 304 is fixed to the plate frame 303. An anti-slip pad 305 is fixed to the output end of the synchronous cylinder 304. Two sets of pusher mechanisms 3 are provided, each fixed to one of the inner walls of the base body 101, and are arranged opposite to each other. The two sets of pusher mechanisms 3 have the same height. The linear motors 301 of the two sets of pusher mechanisms 3 are synchronous servo linear motors 301. The plate frame 303 is U-shaped. When the operator... When cutting aluminum alloy sheets, the two sides of the sheet can be placed inside the two plate holders 303 respectively, and the sheet can be clamped by the synchronous cylinder 304. The linear motor 301 can drive the plate holder 303 and the aluminum alloy sheet to move in the direction of the saw blade. By operating the linear motor 301, the speed of the sheet can be controlled and the uniform movement of the sheet can be achieved, thus eliminating the need for manual pushing of the sheet. It can also improve the aesthetics and uniformity of the processed section, thereby improving the processing quality. The anti-slip pad 305 can effectively improve the clamping friction of the synchronous cylinder 304. The support pulley 104 can provide rolling support for the plate holder 303, improving the load-bearing capacity of the plate holder 303, while also reducing the lateral pressure on the linear motor 301.

[0033] like Figure 1 and Figure 4 As shown, a cutting mechanism 4 is also fixed inside the base mechanism 1. The cutting mechanism 4 includes an electric guide rail 401 fixed to the bottom wall of one end of the base body 101. A drive motor 402 is fixed to one end of the electric guide rail 401. A guide rail slide 403 is slidably connected to the electric guide rail 401. A band saw 404 is fixed to the guide rail slide 403. A linear saw blade 405 is movably mounted on the band saw 404. A limit rod 406 is welded to the top of the linear saw blade 405. A slider 407 is integrally fixed to the top of the limit rod 406. The electric guide rail 401 is a lead screw guide rail, and its lateral load capacity is... With strong force, the drive motor 402 is a servo motor, which can drive the guide slide 403 to move along the electric guide rail 401. When the band saw 404 is started, the band saw 404 will drive the linear saw blade 405 to move up and down at high speed. When the aluminum alloy plate comes into contact with the linear saw blade 405, it will be cut by the linear saw blade 405, realizing the cutting and processing of the aluminum alloy plate. The position of the band saw 404 can be adjusted by the drive motor 402, the electric guide rail 401 and the guide slide 403, so that the device can cut plates of different specifications.

[0034] like Figure 1 and Figure 5 As shown, the inner top wall of the top cover mechanism 2 is fixed with a limiting mechanism 5 for limiting the top of the saw blade. The limiting mechanism 5 includes a synchronous slide rail 501 fixed to the inner top wall of the cover body 201. A second drive motor 502 is fixed to one end of the synchronous slide rail 501. A second guide rail slide 503 is slidably connected to the synchronous slide rail 501. A limiting sleeve 504 is fixed to the bottom end of the second guide rail slide 503. A groove 505 is provided on the limiting sleeve 504. The second drive motor 502 is also a servo motor. The second drive motor 502 runs synchronously with the first drive motor 402, so that the second guide rail slide 503 and the first guide rail slide 402 are always kept in the same position. On the vertical line, the limiting rod 406 and the limiting sleeve 504 are slidably connected. The limiting sleeve 504 can limit the limiting rod 406, thereby limiting the top of the linear saw blade 405 and ensuring the stability of the linear saw blade 405 during the cutting process. The sliding groove 505 can limit the slider 407, preventing relative rotation between the limiting rod 406 and the limiting sleeve 504, further improving the stability of the linear saw blade 405. When the limiting rod 406 moves up and down, the sliding groove 505 can expel the air inside the limiting sleeve 504 or draw in the external air, ensuring the air pressure balance inside and outside the limiting sleeve 504 and improving the smoothness of the limiting rod 406.

[0035] When using this utility model, the worker fixes the aluminum alloy sheet to be processed on the push plate mechanism 3, adjusts the position of the cutting mechanism 4, and then turns on the cutting mechanism 4. Then, the push plate mechanism 3 is turned on. At this time, the push plate mechanism 3 drives the sheet to move towards the cutting mechanism 4, and the cutting mechanism 4 can then cut the sheet.

[0036] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A cutting device for processing aluminum alloy pallets, comprising a base mechanism (1) and a pusher mechanism (3), characterized in that: The top of the base mechanism (1) is fixed with a top cover mechanism (2) for blocking sawdust and providing protection, and the inner wall of the base mechanism (1) is fixed with two push plate mechanisms (3) for pushing aluminum plates. The base mechanism (1) also has a cutting mechanism (4) fixed inside. The top wall of the top cover mechanism (2) is fixed with a limiting mechanism (5) for limiting the top of the saw blade. The limiting mechanism (5) includes a synchronous slide rail (501) fixed to the top wall inside the cover (201). One end of the synchronous slide rail (501) is fixed with a second drive motor (502). A second guide rail slide (503) is slidably connected to the synchronous slide rail (501). A limiting sleeve (504) is fixed to the bottom end of the second guide rail slide (503). A groove (505) is provided on the limiting sleeve (504).

2. The cutting device for processing aluminum alloy pallets according to claim 1, characterized in that: The base mechanism (1) includes a base body (101), a plurality of support feet (102) are welded and fixed to the bottom end of the base body (101), a connecting strip (103) is fixed to the inner wall of the base mechanism (1), a plurality of support pulleys (104) are rotatably connected to the connecting strip (103), and a reinforcing cross brace (105) is also welded to the base body (101).

3. The cutting device for processing aluminum alloy pallets according to claim 2, characterized in that: The top cover mechanism (2) includes a cover (201) fixed to the top of the base body (101), an observation window (202) is embedded and fixed on the cover (201), and an industrial control computer (203) is also fixed on the cover (201).

4. A cutting device for processing aluminum alloy pallets according to claim 2, characterized in that: The push plate mechanism (3) includes a linear motor (301) fixed to the inner wall of the base body (101), a linear slide (302) slidably connected to the linear motor (301), a plate frame (303) fixed on the linear slide (302), a synchronous cylinder (304) fixed on the plate frame (303), and an anti-slip pad (305) fixed at the output end of the synchronous cylinder (304).

5. A cutting device for processing aluminum alloy pallets according to claim 2, characterized in that: The cutting mechanism (4) includes an electric guide rail (401) fixed to the bottom wall of one end of the base body (101), a drive motor (402) is fixed to one end of the electric guide rail (401), and a guide rail slide (403) is slidably connected on the electric guide rail (401).

6. A cutting device for processing aluminum alloy pallets according to claim 5, characterized in that: A band saw (404) is fixed on the guide rail slide (403). A straight saw blade (405) is movably mounted on the band saw (404). A limit rod (406) is welded and fixed to the top of the straight saw blade (405). A slider (407) is integrally fixed to the top of the limit rod (406).

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