Burr trimming device for nodular cast iron pipe fitting production

By designing a deburring device that includes a pipe-laying tube, a positioning ring, an adjusting frame, and a deburring knife, the problem of the deburring angle of ductile iron pipe fittings being difficult to adjust automatically was solved, thus improving the efficiency and stability of deburring.

CN224222870UActive Publication Date: 2026-05-12CANGZHOU PROSPERITY CASTING CASTING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CANGZHOU PROSPERITY CASTING CASTING CO LTD
Filing Date
2025-06-06
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

In the existing technology, when deburring ductile iron pipe fittings, it is not convenient to automatically adjust the deburring angle, resulting in low efficiency.

Method used

A deburring device was designed, comprising a pipe-laying tube, a positioning ring, an adjusting frame, a deburring knife, and an adjusting assembly. Through the cooperation of a motor and an electric cylinder, it achieves stable clamping, angle adjustment, and position rotation of ductile iron pipe fittings, thereby improving the automation level of deburring.

Benefits of technology

It achieves stable clamping and angle adjustment of ductile iron pipe fittings, improves the efficiency and stability of deburring, and reduces debris contamination.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a burr trimming device for nodular cast iron pipe fitting production, which comprises a bottom plate, a pipe placing barrel, a positioning ring, a positioning component, an adjusting frame, a burr trimming cutter and an adjusting component, the pipe placing barrel is rotatably arranged on the upper side of the bottom plate through a rotating seat, and a pipe placing groove is formed in the inner bottom wall of the pipe placing barrel; the nodular cast iron pipe fittings of different specifications can be stably placed conveniently, the two positioning rings are arranged in the pipe placing barrel in an opposite moving mode, the positioning assembly is installed between the two positioning rings, the adjusting frame is arranged on one side of the pipe placing barrel in a lifting mode through the supporting assembly, and the burr trimming cutter is rotationally arranged on one side of the adjusting frame. The adjusting assembly is arranged between the burr trimming cutter and the adjusting frame, the pipe containing barrel is detachably sleeved with a collecting frame, and a penetrating opening matched with the pipe containing barrel is formed in the collecting frame. According to the burr trimming device for nodular cast iron pipe fitting production, the burr trimming angle of the nodular cast iron pipe fitting can be automatically adjusted conveniently.
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Description

Technical Field

[0001] This utility model relates to the field of deburring technology, specifically to a deburring device for the production of ductile iron pipe fittings. Background Technology

[0002] Ductile iron pipe fittings are a type of cast iron pipe fittings. The main material is ductile iron, which can withstand greater external forces and pressures, has good toughness, high elongation, is not prone to brittle fracture, can adapt to a certain degree of deformation and vibration, and has strong impact resistance. During the casting process, due to casting, demolding and other processes, burrs will be generated at the edges of the socket, flange interface, casting parting surface, etc., which need to be deburred.

[0003] In the existing technology, when deburring ductile iron pipe fittings, a lathe is usually used to machine the burrs on the circular interface (such as the pipe end) to ensure concentricity. The ductile iron pipe fitting needs to be fixed during deburring to prevent vibration from affecting the accuracy. However, it is not convenient to automatically adjust the deburring angle of the ductile iron pipe fitting. When deburring other positions, the ductile iron pipe fitting needs to be disassembled, adjusted and then fixed again. The efficiency of deburring ductile iron pipe fittings is low. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a deburring device for the production of ductile iron pipe fittings, thereby solving the problem mentioned in the background technology of the inconvenience in automatically adjusting the deburring angle of ductile iron pipe fittings.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a deburring device for the production of ductile iron pipe fittings, comprising a base plate, a pipe-laying cylinder, a positioning ring, a positioning assembly, an adjusting frame, a deburring knife, and an adjusting assembly;

[0008] The tube-laying cylinder is rotatably mounted on the upper side of the base plate via a rotating seat, and a tube-laying groove is provided on the inner bottom wall of the tube-laying cylinder.

[0009] Two positioning rings are provided, and the two positioning rings are moved towards each other and disposed inside the tube;

[0010] The positioning component is installed between the two positioning rings;

[0011] The adjusting frame is vertically mounted on one side of the tube-laying cylinder via a support assembly;

[0012] The deburring knife is rotatably mounted on one side of the adjusting frame;

[0013] The adjustment component is disposed between the deburring knife and the adjustment frame.

[0014] Furthermore, the adjustment component includes:

[0015] A first motor is mounted on one side of the adjustment frame;

[0016] An adjusting rod is fixedly connected to the output end of the first motor, and the adjusting rod is rotatably connected to the adjusting frame through it.

[0017] An adjusting cylinder is fixedly connected to the adjusting rod, and the adjusting frame has an adjusting port for the adjusting cylinder to rotate.

[0018] The second motor is installed inside the adjusting cylinder, and its output end is fixedly connected to the deburring knife.

[0019] Furthermore, the positioning component includes:

[0020] A positioning frame is disposed on one side of the tube-laying cylinder;

[0021] The first electric cylinder is mounted on the positioning frame;

[0022] Positioning plates, wherein two positioning plates are provided, and the two positioning plates are symmetrically connected to the output end of the first electric cylinder;

[0023] A positioning rod is fixedly connected between each positioning plate and the adjacent positioning ring, and the tube is provided with a positioning port for the positioning rod to slide.

[0024] Furthermore, the support component includes:

[0025] A support frame, which is fixedly connected to the top of the base plate;

[0026] The second electric cylinder is mounted on the support frame;

[0027] A connecting frame is fixedly connected between the output end of the second electric cylinder and the adjusting frame.

[0028] Furthermore, the rotating seat includes:

[0029] The third motor is mounted on the base plate, and its output end is fixedly connected to the bottom end of the tube-laying cylinder.

[0030] A plurality of rotating rods are provided, which are arranged in a circular array and connected to the bottom end of the tube-laying cylinder. The bottom plate is provided with a rotating port for the plurality of rotating rods to rotate.

[0031] Furthermore, a positioning strip is fixedly connected to one side of the positioning plate, and a positioning groove is provided on the positioning frame for the positioning strip to slide.

[0032] Furthermore, a stabilizing frame is fixedly connected to one side of the adjusting frame, and a stabilizing groove is provided on the supporting frame for the stabilizing frame to slide.

[0033] Furthermore, a collection rack is detachably mounted on the tube, and the collection rack has a through-hole that matches the tube.

[0034] (III) Beneficial Effects

[0035] Compared with the prior art, this utility model provides a deburring device for the production of ductile iron pipe fittings, which has the following beneficial effects:

[0036] 1. In this utility model, the pipe-laying cylinder and pipe-laying groove facilitate the placement of ductile iron pipe fittings of different specifications. The positioning component enables the two positioning rings to stably clamp the ductile iron pipe fittings of different specifications, thereby improving the stability of the ductile iron pipe fittings placed in the pipe-laying cylinder and further improving the stability when deburring the ductile iron pipe fittings.

[0037] 2. In this utility model, the support component facilitates the raising and lowering of the adjustment frame, which in turn facilitates the raising and lowering of the adjustment component and the deburring knife. This allows for the adjustment of the height of the deburring knife according to the length of the ductile iron pipe fitting, thereby improving the deburring effect on the ductile iron pipe fitting.

[0038] 3. In this utility model, the rotating seat rotates the tube, which facilitates the rotation of the ductile iron pipe fitting, thereby allowing adjustment of the trimming position of the ductile iron pipe fitting. At the same time, the adjusting frame and adjusting components facilitate the rotation of the trimming knife, thereby facilitating automatic adjustment of the trimming angle of the ductile iron pipe fitting. Attached Figure Description

[0039] Figure 1 This is a schematic diagram of the overall structure of this application;

[0040] Figure 2 This is a schematic diagram of the structure of the positioning ring, positioning rod, and positioning strip in this application.

[0041] Figure 3 This is a schematic diagram of the structure of the adjusting frame, adjusting cylinder and stabilizing frame in this application;

[0042] Figure 4This is a top view of the planar structure of the tube in this application.

[0043] In the diagram: 1. Base plate; 2. Tube placement cylinder; 3. Positioning ring; 4. Adjusting frame; 5. Deburring knife; 6. First motor; 7. Adjusting rod; 8. Adjusting cylinder; 9. Second motor; 10. Positioning frame; 11. First electric cylinder; 12. Positioning plate; 13. Positioning rod; 14. Support frame; 15. Second electric cylinder; 16. Connecting frame; 17. Third motor; 18. Rotating rod; 19. Positioning strip; 20. Stabilizing frame; 21. Collection frame. Detailed Implementation

[0044] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0045] Please see Figures 1 to 4 A deburring device for producing ductile iron pipe fittings includes a base plate 1, a pipe-laying cylinder 2, positioning rings 3, positioning components, an adjusting frame 4, a deburring knife 5, and an adjusting component. The pipe-laying cylinder 2 is rotatably mounted on the upper side of the base plate 1 via a rotating seat, and a pipe-laying groove is provided on the inner bottom wall of the pipe-laying cylinder 2 to facilitate the stable placement of ductile iron pipe fittings of different specifications. Two positioning rings 3 are provided, which are moved towards each other inside the pipe-laying cylinder 2. The positioning component is installed between the two positioning rings 3. The adjusting frame 4 is raised and lowered on one side of the pipe-laying cylinder 2 via a support component. The deburring knife 5 is rotatably mounted on one side of the adjusting frame 4. The adjusting component is located between the deburring knife 5 and the adjusting frame 4. A collection frame 21 is detachably mounted on the pipe-laying cylinder 2. The collection frame 21 has a through-hole that matches the pipe-laying cylinder 2. By installing the collection frame 21 on the pipe-laying cylinder 2 through the through-hole, the debris generated during deburring can be collected, reducing the pollution of the working environment caused by debris falling.

[0046] refer to Figure 3 The adjustment assembly includes a first motor 6, an adjustment rod 7, an adjustment cylinder 8, and a second motor 9. The first motor 6 is installed on one side of the adjustment frame 4. The adjustment rod 7 is fixedly connected to the output end of the first motor 6 and is rotatably connected to the adjustment frame 4. The adjustment cylinder 8 is fixedly connected to the adjustment rod 7. The adjustment frame 4 has an adjustment port for the adjustment cylinder 8 to rotate. The second motor 9 is installed inside the adjustment cylinder 8, and the output end of the second motor 9 is fixedly connected to the deburring knife 5.

[0047] When the deburring angle needs to be adjusted according to the deburring requirements of ductile iron pipe fittings, the first motor 6 is started, causing the adjusting rod 7 to drive the adjusting cylinder 8 to rotate, so that the adjusting cylinder 8 drives the second motor 9 to rotate. At the same time, the second motor 9 is started, causing the second motor 9 to drive the deburring knife 5 to rotate, thereby enabling the deburring work of ductile iron pipe fittings.

[0048] refer to Figure 1 as well as Figure 2 The positioning assembly includes a positioning frame 10, a first electric cylinder 11, a positioning plate 12, and a positioning rod 13. The positioning frame 10 is located on one side of the tube 2. The first electric cylinder 11 is mounted on the positioning frame 10. There are two positioning plates 12, which are symmetrically connected to the output end of the first electric cylinder 11. A positioning strip 19 is fixedly connected to one side of the positioning plate 12. The positioning frame 10 has a positioning groove for the positioning strip 19 to slide, which improves the stability of the positioning plate 12 moving on the positioning frame 10. The positioning rod 13 is fixedly connected between each positioning plate 12 and the adjacent positioning ring 3. The tube 2 has a positioning port for the positioning rod 13 to slide, which can limit the movement of the positioning rod 13 and make the positioning rod 13 drive the positioning ring 3 to move stably.

[0049] After placing ductile iron pipe fittings of different specifications into the pipe-laying cylinder 2, the first electric cylinder 11 is activated, causing the two positioning plates 12 to move towards the two positioning rods 13. This allows the two positioning rings 3 to abut and clamp the ductile iron pipe fittings of different specifications, thereby improving the stability of the ductile iron pipe fittings placed in the pipe-laying cylinder 2 and also improving the stability of the ductile iron pipe fittings during deburring.

[0050] refer to Figure 3 The support assembly includes a support frame 14, a second electric cylinder 15, and a connecting frame 16. The support frame 14 is fixedly connected to the top of the base plate 1. The second electric cylinder 15 is mounted on the support frame 14. The connecting frame 16 is fixedly connected between the output end of the second electric cylinder 15 and the adjusting frame 4. A stabilizing frame 20 is fixedly connected to one side of the adjusting frame 4. A stabilizing groove is provided on the support frame 14 for the stabilizing frame 20 to slide, so that the adjusting frame 4 can move smoothly on the support frame 14, thereby allowing the height of the deburring knife 5 to be adjusted smoothly.

[0051] When the second electric cylinder 15 is started, the connecting frame 16 will drive the adjusting frame 4 to rise and fall. At the same time, the adjusting frame 4 will drive the first motor 6, the adjusting cylinder 8, and the second motor 9 to rise and fall, thereby allowing the deburring knife 5 to rise and fall, making it convenient to adjust the position of the deburring knife 5 according to the length of the ductile iron pipe fitting.

[0052] refer to Figure 1The rotating base includes a third motor 17 and a rotating rod 18. The third motor 17 is mounted on the base plate 1, and the output end of the third motor 17 is fixedly connected to the bottom end of the pipe-laying cylinder 2. Multiple rotating rods 18 are arranged in a circular array at the bottom end of the pipe-laying cylinder 2. The base plate 1 has a rotating opening for the multiple rotating rods 18 to rotate. When the pipe-laying cylinder 2 rotates, the multiple rotating rods 18 will also rotate in the rotating opening. This can improve the stability of the pipe-laying cylinder 2 in driving the ductile iron pipe fitting to rotate while supporting the pipe-laying cylinder 2.

[0053] Starting the third motor 17 can cause the pipe-laying cylinder 2 to rotate the ductile iron pipe fitting, so that different positions of the ductile iron pipe fitting can be rotated to the position of the deburring knife 5, thereby facilitating the deburring work of the ductile iron pipe fitting at different positions and improving the deburring efficiency of the ductile iron pipe fitting.

[0054] In summary, the process involves first placing the ductile iron pipe fitting to be deburred into the pipe-laying cylinder 2, then activating the first electric cylinder 11. This causes the two positioning plates 12 to move towards each other, along with the two positioning rods 13, and the two positioning rings 3 to clamp and position the ductile iron pipe fitting. Next, the second electric cylinder 15 is activated, causing the connecting frame 16 to move the adjusting frame 4 and the deburring knife 5. Once the deburring knife 5 has reached a suitable height, the first motor 6 is activated, causing the rotating rod 18 to rotate the adjusting cylinder 8, thus rotating the deburring knife 5 to a suitable deburring angle. The second motor 9 is then activated, allowing the deburring knife 5 to deburr the pipe opening of the ductile iron pipe fitting. Simultaneously, the third motor 17 is activated, causing the pipe-laying cylinder 2 to rotate the ductile iron pipe fitting. This allows for deburring at different positions on the pipe opening of the ductile iron pipe fitting, improving the deburring effect.

[0055] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A deburring device for the production of ductile iron pipe fittings, comprising a base plate (1), characterized in that, Also includes: The tube-laying cylinder (2) is rotatably mounted on the upper side of the base plate (1) via a rotating seat, and a tube-laying groove is provided on the inner bottom wall of the tube-laying cylinder (2). Positioning rings (3), wherein two positioning rings (3) are provided, and the two positioning rings (3) are arranged in opposite directions within the tube (2); A positioning component is installed between the two positioning rings (3); Adjustment frame (4), which is raised and lowered on one side of the tube-laying cylinder (2) by a support assembly; A deburring knife (5) is rotatably mounted on one side of the adjusting frame (4); An adjustment component is disposed between the deburring knife (5) and the adjustment frame (4).

2. The deburring device for producing ductile iron pipe fittings according to claim 1, characterized in that, The adjustment component includes: The first motor (6) is mounted on one side of the adjusting frame (4); Adjusting rod (7), the adjusting rod (7) is fixedly connected to the output end of the first motor (6), and the adjusting rod (7) is rotatably connected to the adjusting frame (4); An adjusting cylinder (8) is fixedly connected to the adjusting rod (7), and the adjusting frame (4) has an adjusting port for the adjusting cylinder (8) to rotate. The second motor (9) is installed inside the adjusting cylinder (8), and the output end of the second motor (9) is fixedly connected to the deburring knife (5).

3. The deburring device for producing ductile iron pipe fittings according to claim 2, characterized in that, The positioning component includes: Positioning frame (10), the positioning frame (10) is disposed on one side of the tube laying cylinder (2); The first electric cylinder (11) is mounted on the positioning frame (10); Positioning plate (12), wherein two positioning plates (12) are provided, and the two positioning plates (12) are symmetrically connected to the output end of the first electric cylinder (11); The positioning rod (13) is fixedly connected between each positioning plate (12) and the adjacent positioning ring (3), and the tube (2) is provided with a positioning port for the positioning rod (13) to slide.

4. The deburring device for producing ductile iron pipe fittings according to claim 3, characterized in that, The support components include: A support frame (14) is fixedly connected to the top of the base plate (1); The second electric cylinder (15) is mounted on the support frame (14); A connecting frame (16) is fixedly connected between the output end of the second electric cylinder (15) and the adjusting frame (4).

5. The deburring device for producing ductile iron pipe fittings according to claim 4, characterized in that, The rotating seat includes: The third motor (17) is mounted on the base plate (1), and the output end of the third motor (17) is fixedly connected to the bottom end of the tube (2); Rotating rod (18), wherein multiple rotating rods (18) are arranged in a circular array connected to the bottom end of the tube (2), and the bottom plate (1) is provided with a rotating port for the multiple rotating rods (18) to rotate.

6. The deburring device for producing ductile iron pipe fittings according to claim 5, characterized in that, A positioning strip (19) is fixedly connected to one side of the positioning plate (12), and a positioning groove for the positioning strip (19) to slide is provided on the positioning frame (10).

7. The deburring device for producing ductile iron pipe fittings according to claim 6, characterized in that, A stabilizing frame (20) is fixedly connected to one side of the adjusting frame (4), and a stabilizing groove is provided on the support frame (14) for the stabilizing frame (20) to slide.

8. The deburring device for producing ductile iron pipe fittings according to claim 7, characterized in that, A collection rack (21) is detachably mounted on the tube (2), and the collection rack (21) has a through-hole that matches the tube (2).