Fan cover machining equipment
By introducing an adjustable-spacing liner assembly and an inclined welding head into the fan cover welding equipment, combined with rotational motion, the fitting problem when adapting to welding different specifications of fan covers and curved surfaces was solved, achieving efficient and stable welding results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZIBOQIAN VENTILATOR CO LTD
- Filing Date
- 2025-06-10
- Publication Date
- 2026-05-12
AI Technical Summary
Existing fan cover welding equipment is not good at adapting to different specifications of fan covers. It is difficult to accurately correspond to various welding points by flexibly adjusting the component positions. Furthermore, the welding head cannot fit tightly when facing curved surfaces, resulting in uneven heat transfer and reduced weld quality.
The system adopts a combined structure including a processing table, column, reverse screw, push cylinder and welding components. Through the cooperation of the reverse screw and push cylinder, the adjustable spacing and flexible positioning of the inner lining components are achieved. Combined with the tilting welding head and rotational motion, the welding head is ensured to fit tightly with the curved surface, so as to achieve uniform heat transfer.
It improves the versatility and welding quality of the fan cover welding equipment, ensures the stability and consistency of the weld, reduces welding defects, and improves welding efficiency and positional accuracy.
Smart Images
Figure CN224223049U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fan cover welding technology, specifically to fan cover processing equipment. Background Technology
[0002] Welding equipment for fan cover processing refers to specialized equipment used to connect and fix fan covers to other components, achieving a reliable bond through welding processes to meet the production needs of fan cover processing.
[0003] During the design process of this utility model, the following problems were discovered in the existing technology:
[0004] Existing fan cover welding equipment is not good at adapting to different specifications of fan covers. It is difficult to accurately correspond to various welding points by flexibly adjusting the component positions. When facing curved surfaces, the welding heads cannot fit tightly to ensure uniform heat transfer and weld quality. Utility Model Content
[0005] The purpose of this invention is to provide a fan cover processing equipment to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a fan cover processing equipment, including a processing table and a column. A first reverse lead screw and a second reverse lead screw are rotatably connected inside the processing table. The first reverse lead screw is located below the second reverse lead screw. A first inner liner assembly is threaded onto the outer wall of the first reverse lead screw, and a second inner liner assembly is threaded onto the outer wall of the second reverse lead screw. A driving gear and a driven gear are rotatably connected below the processing table, meshing with each other. A horizontal lead screw is rotatably connected to one side of the processing table, passing through a corresponding through hole at the bottom of the column and threaded thereto. A first pushing cylinder and a second pushing cylinder are fixedly connected to the top and one side of the column, respectively. A top welding assembly is fixedly connected to the power output end of the first pushing cylinder, and an edge welding assembly is fixedly connected to the power output end of the second pushing cylinder. The top welding assembly and the edge welding assembly are located above the processing table.
[0007] More preferably, each end of the horizontal lead screw on one side of the processing table is fixedly connected to a sliding rod, and the bottom of the column is provided with a through hole for sliding connection to the outer wall of the sliding rod. The column forms a horizontal transmission structure on one side of the processing table through the helical transmission structure with the horizontal lead screw.
[0008] More preferably, the shaft at the center of the driven gear is fixedly connected to the center of the bottom of the processing table, and the processing table rotates horizontally around the center of the driven gear below the top welding assembly and the edge welding assembly through the meshing transmission of the driving gear and the driven gear.
[0009] More preferably, the first reverse lead screw and the second reverse lead screw are arranged in a cross shape in the horizontal plane, and there is a gap between the first reverse lead screw and the second reverse lead screw above it.
[0010] More preferably, both the first inner liner assembly and the second inner liner assembly are composed of two symmetrically distributed metal parts, the bottom of the metal parts are strip-shaped and one end of the top is semi-circular, and the top heights of the first inner liner assembly and the second inner liner assembly are at the same horizontal height. At the same time, the metal parts of the first inner liner assembly and the second inner liner assembly move relative to each other along the top of the processing table through the first reverse screw and the second reverse screw, respectively.
[0011] More preferably, both the top welding assembly and the edge welding assembly consist of an electrode chuck and a metal welding head. The welding head is strip-shaped and connected to the electrode chuck by bolts. The welding heads of both the top welding assembly and the edge welding assembly are distributed in an inclined manner.
[0012] The column is fixedly connected to gas spring hydraulic support rods at both ends of the corresponding positions of the first and second push cylinders. The output ends of the gas spring hydraulic support rods are fixedly connected to the electrode clamps of the top welding assembly and the edge welding assembly on the corresponding sides, respectively. The top welding assembly and the edge welding assembly are vertically distributed, and the top welding assembly is located above the processing table and the edge welding assembly.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] Firstly, the structural forms of the first and second inner lining components better adapt to the circular edge of the fan shroud, achieving precise positioning and stable support. The adjustable spacing greatly enhances the versatility for fan shrouds of different specifications. Secondly, the positions of the top and edge welding components on the columns can be flexibly adjusted to precisely correspond to various welding points. Furthermore, the inclined welding heads can fit tightly against the curved surfaces of the top or edge of the fan shroud, ensuring uniform heat transfer, effectively reducing welding defects, and significantly improving weld quality and connection stability. In addition, the rotating processing table enables automatic switching of welding areas, which not only improves welding efficiency but also ensures the accuracy and consistency of welding positions, comprehensively optimizing the fan shroud welding process. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the main structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the internal structure of the processing table of this utility model;
[0017] Figure 3This is a schematic diagram of the distribution structure of the driving gear and driven gear of this utility model;
[0018] Figure 4 This is a schematic diagram of the column structure of this utility model.
[0019] In the diagram: 1. Machining table; 2. Column; 3. First reverse lead screw; 4. Second reverse lead screw; 5. First inner liner assembly; 6. Second inner liner assembly; 7. Drive gear; 8. Driven gear; 9. Horizontal lead screw; 10. First push cylinder; 11. Second push cylinder; 12. Top welding assembly; 13. Edge welding assembly; 14. Gas spring hydraulic support rod. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figures 1 to 4 This utility model provides a technical solution: a fan cover processing equipment, including a processing table 1 and a column 2. A first reverse screw 3 and a second reverse screw 4 are rotatably connected inside the processing table 1. The first reverse screw 3 is located below the second reverse screw 4. A first inner liner assembly 5 is threadedly connected to the outer wall of the first reverse screw 3. A second inner liner assembly 6 is threadedly connected to the outer wall of the second reverse screw 4. A driving gear 7 and a driven gear 8 are rotatably connected below the processing table 1. The driving gear 7 and the driven gear 8 are meshed together. A horizontal screw 9 is rotatably connected to one side of the processing table 1. The horizontal screw 9 passes through a corresponding through hole at the bottom of the column 2 and is threadedly connected to it. A first push cylinder 10 and a second push cylinder 11 are fixedly connected to the top and one side of the column 2, respectively. A top welding assembly 12 is fixedly connected to the power output end of the first push cylinder 10. An edge welding assembly 13 is fixedly connected to the power output end of the second push cylinder 11. The top welding assembly 12 and the edge welding assembly 13 are located above the processing table 1.
[0022] In this embodiment, as Figure 1 and Figure 3 As shown, slide rods are fixedly connected to both ends of the horizontal lead screw 9 on one side of the processing table 1, and a through hole is opened at the bottom of the column 2 for sliding connection to the outer wall of the slide rod. The column 2 forms a horizontal transmission structure on one side of the processing table 1 through the helical transmission structure with the horizontal lead screw 9.
[0023] In this embodiment, as Figure 3As shown, the shaft at the center of the driven gear 8 is fixedly connected to the center of the bottom of the processing table 1, and the processing table 1 rotates horizontally around the center of the driven gear 8 below the top welding assembly 12 and the edge welding assembly 13 through the meshing transmission of the driving gear 7 and the driven gear 8.
[0024] In this embodiment, as Figure 2 As shown, the first reverse lead screw 3 and the second reverse lead screw 4 are arranged in a cross shape in the horizontal plane, and there is a gap between the first reverse lead screw 3 and the second reverse lead screw 4 above it.
[0025] In this embodiment, as Figure 1 , Figure 2 and Figure 3 As shown, the first inner liner assembly 5 and the second inner liner assembly 6 are both composed of two symmetrically distributed metal parts. The bottom of the metal parts is strip-shaped and the top end is semi-circular. The top heights of the first inner liner assembly 5 and the second inner liner assembly 6 are at the same horizontal height. At the same time, the metal parts of the first inner liner assembly 5 and the second inner liner assembly 6 move relative to each other along the top of the processing table 1 through the first reverse lead screw 3 and the second reverse lead screw 4, respectively.
[0026] In this embodiment, as Figure 4 As shown, both the top welding assembly 12 and the edge welding assembly 13 are composed of an electrode chuck and a metal welding head. The welding head is strip-shaped and connected to the electrode chuck by bolts. The welding heads of both the top welding assembly 12 and the edge welding assembly 13 are distributed in an inclined manner.
[0027] In this embodiment, as Figure 4 As shown, the column 2 is fixedly connected to the corresponding ends of the first push cylinder 10 and the second push cylinder 11 at the installation positions of the two ends. The output ends of the gas spring hydraulic support rods 14 are fixedly connected to the electrode clamps of the top welding assembly 12 and the edge welding assembly 13 on the corresponding sides, respectively. The top welding assembly 12 and the edge welding assembly 13 are vertically distributed, and the top welding assembly 12 is located above the processing table 1 and the edge welding assembly 13.
[0028] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the working process of this fan cover processing equipment is as follows:
[0029] First, the operator arranges the fan cover and the coiled components to be welded to it. These are then clamped and secured using the first inner lining assembly 5 and the second inner lining assembly 6. The semi-circular ends of the first and second inner lining assemblies 5 and 6 can be aligned with the circular edge of the fan cover, better adapting to its shape and providing stable support and reliable clamping. The spacing between the first and second inner lining assemblies 5 and 6 is adjusted via the first reverse screw 3 and the second reverse screw 4 to accommodate different sizes of fan covers, enhancing the equipment's versatility. The first and second reverse screws 3 and 4 are arranged in a cross shape with intervals in the horizontal plane, allowing for more flexible adjustment of the two inner lining assemblies in different directions. After precisely positioning and supporting the fan cover, and fixing it in place, the position of the column 2 is adjusted using the horizontal screw 9 according to the size and specifications of the workpiece and the welding location. This ensures that the top welding assembly 12 and the edge welding assembly 13 are better aligned with the welding points. During welding, the power output end of the first push cylinder 10 moves the top welding assembly 12 vertically to weld the fan cover to the top component. The power output end of the second push cylinder 11 moves the edge welding assembly 13 horizontally to weld the fan cover to the corner of the component. The column 2 is fixedly connected to the corresponding ends of the first and second push cylinders 10 and 11 using a pneumatic spring hydraulic system. Support rod 14 provides stability in the running direction for the top welding assembly 12 and the edge welding assembly 13, ensuring the stability of the welding process. The welding heads of both the top welding assembly 12 and the edge welding assembly 13 are inclined. Since most fan covers are welded to curved metal columns, there will be a certain degree of curvature at the top or edge. Inclined welding heads, compared to ordinary vertical or horizontal welding heads, achieve a closer fit with the curved surface. This allows heat to be evenly transferred to the welding area during the welding process, avoiding welding defects such as porosity and cracks caused by localized overheating or undercooling. This significantly improves the quality and strength of the weld, ensuring the stability and reliability of the connection between the fan cover and the curved metal column. Both the top welding assembly 12 and the edge welding assembly 13 are equipped with electrode clamps and... The welding head is made of metal. During welding, the electrode chuck is connected to the welding power source, and the current is conducted to the metal welding head through the electrode chuck. The welding head can be changed according to the specifications of the workpiece. After welding at each position is completed, the top welding assembly 12 and the edge welding assembly 13 reset. At this time, the drive gear 7 rotates via a stepper motor and meshes with the driven gear 8. Since the shaft at the center of the driven gear 8 is fixedly connected to the center of the bottom of the processing table 1, the processing table 1 rotates horizontally below the top welding assembly 12 and the edge welding assembly 13 around the axis of the driven gear 8 through the meshing transmission of the drive gear 7 and the driven gear 8. The first inner liner assembly 5 and the second inner liner assembly 6 on the surface of the processing table 1 drive the workpiece to rotate horizontally.The rotating structure allows for continuous welding by rotating another untouched area to the welding angle, facilitating the welding process again. This improves welding efficiency while ensuring the accuracy and consistency of the welding position.
[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A fan cover processing equipment, comprising a processing table (1) and a column (2), characterized in that: The machining table (1) is internally connected to a first reverse lead screw (3) and a second reverse lead screw (4). The first reverse lead screw (3) is located below the second reverse lead screw (4). The outer wall of the first reverse lead screw (3) is threaded with a first inner liner assembly (5), and the outer wall of the second reverse lead screw (4) is threaded with a second inner liner assembly (6). A driving gear (7) and a driven gear (8) are rotatably connected below the machining table (1). The driving gear (7) and the driven gear (8) are meshed together. One side of the machining table (1) A horizontal lead screw (9) is rotatably connected to the column (2), which passes through a corresponding through hole at the bottom of the column (2) and is threaded to it. A first push cylinder (10) and a second push cylinder (11) are fixedly connected to the top and one side of the column (2), respectively. A top welding assembly (12) is fixedly connected to the power output end of the first push cylinder (10), and an edge welding assembly (13) is fixedly connected to the power output end of the second push cylinder (11). The top welding assembly (12) and the edge welding assembly (13) are located above the processing table (1).
2. The fan cover processing equipment according to claim 1, characterized in that: The processing table (1) has slide rods fixedly connected to both ends of the horizontal lead screw (9) on one side, and the bottom of the column (2) has a through hole for sliding connection to the outer wall of the slide rod. The column (2) forms a horizontal transmission structure on one side of the processing table (1) through the helical transmission structure with the horizontal lead screw (9).
3. The fan cover processing equipment according to claim 1, characterized in that: The shaft at the center of the driven gear (8) is fixedly connected to the center of the bottom of the processing table (1), and the processing table (1) rotates horizontally around the center of the driven gear (8) below the top welding assembly (12) and the edge welding assembly (13) through the meshing transmission of the driving gear (7) and the driven gear (8).
4. The fan cover processing equipment according to claim 1, characterized in that: The first reverse lead screw (3) and the second reverse lead screw (4) are arranged in a cross shape in the horizontal plane, and there is a gap between the first reverse lead screw (3) and the second reverse lead screw (4) above it.
5. The fan cover processing equipment according to claim 1, characterized in that: The first inner liner assembly (5) and the second inner liner assembly (6) are each composed of two symmetrically distributed metal parts. The bottom of the metal parts is strip-shaped and the top end is semi-circular. The top heights of the first inner liner assembly (5) and the second inner liner assembly (6) are at the same horizontal height. At the same time, the metal parts of the first inner liner assembly (5) and the second inner liner assembly (6) move relative to each other along the top of the processing table (1) through the first reverse screw (3) and the second reverse screw (4).
6. The fan cover processing equipment according to claim 1, characterized in that: The top welding assembly (12) and the edge welding assembly (13) are both composed of an electrode chuck and a metal welding head. The welding head is strip-shaped and connected to the electrode chuck by bolts. The welding heads of the top welding assembly (12) and the edge welding assembly (13) are both distributed in an inclined manner.
7. The fan cover processing equipment according to claim 1, characterized in that: The column (2) is fixedly connected to gas spring hydraulic support rods (14) at both ends of the corresponding installation positions of the first push cylinder (10) and the second push cylinder (11). The output ends of the gas spring hydraulic support rods (14) are fixedly connected to the electrode clamps of the top welding assembly (12) and the edge welding assembly (13) on the corresponding sides. The top welding assembly (12) and the edge welding assembly (13) are vertically distributed. At the same time, the top welding assembly (12) is located above the processing table (1) and the edge welding assembly (13).