Double-station welding table

Abstract

The utility model discloses a double-station welding table which comprises a welding station table and a welding manipulator, the welding manipulator is arranged at the side end of the welding station table, the double-station welding table further comprises a protection mechanism and an auxiliary mechanism, the protection mechanism is arranged on the welding station table, and the auxiliary mechanism is arranged on the lower side; the protection mechanism comprises a safety door, and the safety door is rotationally connected to the welding station table. A double-station welding table is provided with an electric push rod, an electric disc, a connecting block and a hydraulic rod, the hydraulic rod extends to drive a push plate to push a driving motor, and the position of a workpiece storage box on a belt is adjusted. The diversified requirements are met through flexible fine adjustment of the position of the storage box, the universality and adaptability of production equipment are enhanced, products in the workpiece storage box are welded through cooperation of extension of an electric push rod and rotation of an electric disc with a welding manipulator, welding dead corners are avoided, welding is firmer, and welding defects are reduced.

Description

Technical Field

[0001] This utility model relates to the field of welding station technology, specifically a dual-station welding station. Background Technology

[0002] In modern industrial manufacturing, welding is a key processing technology widely used in many industries such as automobile manufacturing, machining, and electronic equipment production. With the continuous growth of market demand and the increasing requirements of enterprises for production efficiency and product quality, dual-station welding stations are being used to meet the diverse needs of welding production.

[0003] Many existing welding equipment uses fixed or simple positioning methods and lacks precise and flexible adjustment mechanisms. Even when using welding robots to deal with different and complex workpieces, it is impossible to flexibly adjust the position of the workpiece so that the welding robot can cover the welding area in all directions, resulting in some areas not being welded well and thus causing welding defects.

[0004] Furthermore, existing welding processes often generate a large amount of harmful gases. Over time, the concentration of harmful gases in the workshop gradually increases. During the welding process, intense arc light is generated, and the intensity of its ultraviolet and infrared rays far exceeds the range that the human body can tolerate. This can easily cause damage to the eyes, such as photokeratitis. Over time, this seriously affects the health of the workers.

[0005] To address these issues, this invention provides a dual-station welding station. Utility Model Content

[0006] To address the shortcomings of existing technologies, this invention provides a dual-station welding station, which solves the aforementioned problems.

[0007] To achieve the above objectives, this utility model is implemented through the following technical solution: a dual-station welding station, including a welding station and a welding robot, wherein the welding robot is disposed on the side of the welding station, and further includes a protective mechanism and an auxiliary mechanism, wherein the protective mechanism is disposed on the welding station and the auxiliary mechanism is disposed on the lower side;

[0008] The protective mechanism includes a safety door, which is rotatably connected to the welding station platform. The welding station platform is provided with an observation window and a connection port. A centrifugal fan is fixedly connected to the bottom of the welding station platform, and slots are provided on the welding station platform.

[0009] The auxiliary mechanism includes a conveyor connecting frame, a drive motor is fixedly connected to the side end of the conveyor connecting frame, a shaft is provided at the output end of the drive motor, a pulley is provided on the outside of the shaft, and a belt is connected to the outside of the pulley for transmission.

[0010] Preferably, the observation window is made of polycarbonate lens, and a safety partition is fixedly connected to the welding station.

[0011] Preferably, the centrifugal fan is connected to a pipe at one end, and the welding station and safety door are both made of fireproof materials.

[0012] Preferably, the auxiliary mechanism further includes a detection frame, on which a camera mechanism is fixedly connected at the bottom, and the camera mechanism is mounted on the conveyor connection frame.

[0013] Preferably, a camera device is fixedly connected to the side end of the conveyor connecting frame, a hydraulic rod is fixedly connected to the side end of the conveyor connecting frame, the hydraulic rod is equipped with a power source, and a push plate is fixedly connected to the output end of the hydraulic rod.

[0014] Preferably, a workpiece storage box is placed on the belt, an electric push rod is fixedly connected to the welding station, an electric disk is provided on the electric push rod, a connecting block is provided at the bottom of the workpiece storage box, and a colored mark is provided on the side of the connecting block.

[0015] Beneficial effects

[0016] This invention provides a dual-station welding station. Compared with the prior art, it has the following advantages:

[0017] (1) A dual-station welding station is equipped with an electric push rod, an electric disk, a connecting block, and a hydraulic rod. The extension of the hydraulic rod drives the push plate to push the drive motor and adjust the position of the workpiece storage box on the belt. By flexibly adjusting the position of the storage box, this diverse need can be met, enhancing the versatility and adaptability of the production equipment. The extension of the electric push rod and the rotation of the electric disk, in conjunction with the welding robot, are used to weld the products in the workpiece storage box, avoiding welding dead angles, thereby making the weld more solid and reducing welding defects.

[0018] (2) A dual-station welding station that, through a centrifugal fan, observation window and pipes, avoids harm to the eyes and face of workers, provides a safe observation environment for workers, reduces the concentration of harmful gases in the workshop, improves the air quality of the working environment, reduces the risk of workers inhaling harmful gases, and protects the health of workers. Attached Figure Description

[0019] Figure 1 This is a side view of the overall device structure of this utility model;

[0020] Figure 2 This is a side view of the overall device of this utility model;

[0021] Figure 3 This is a front view of the overall device of this utility model;

[0022] Figure 4 This is a side view of the auxiliary mechanism structure of this utility model;

[0023] Figure 5 This is a structural diagram of the auxiliary mechanism of this utility model;

[0024] Figure 6 This is a side view of the auxiliary mechanism of this utility model;

[0025] Figure 7 This is a side view of the workpiece storage box structure of this utility model.

[0026] In the diagram: 1. Welding station; 2. Welding robot;

[0027] Protective mechanisms: 31. Safety door; 32. Safety partition; 33. Observation window; 34. Connection port; 35. Centrifugal fan; 36. Pipeline;

[0028] Auxiliary mechanisms: 41. Conveyor connecting frame; 42. Inspection frame; 43. Camera mechanism; 44. Drive motor; 45. Shaft; 46. Pulley; 47. Belt; 48. Hydraulic rod; 49. Push plate; 491. Workpiece storage box; 492. Connecting block; 493. Electric disc; 494. Electric push rod; 495. Camera device. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Example 1:

[0031] Please see Figure 1-7 A dual-station welding station includes a welding station 1 and a welding robot 2. The welding robot 2 is disposed on the side of the welding station 1. It also includes a protective mechanism and an auxiliary mechanism. The protective mechanism is disposed on the welding station 1, and the auxiliary mechanism is disposed on the lower side.

[0032] The protective mechanism includes a safety door 31, which is rotatably connected to the welding station 1. The welding station 1 is provided with an observation window 33, a connection port 34, a centrifugal fan 35 fixedly connected to the bottom of the welding station 1, and slots.

[0033] The auxiliary mechanism includes a conveyor connecting frame 41, a drive motor 44 is fixedly connected to the side of the conveyor connecting frame 41, a shaft 45 is provided at the output end of the drive motor 44, a pulley 46 is provided on the outside of the shaft 45, and a belt 47 is connected to the outside of the pulley 46 for transmission.

[0034] The observation window 33 is made of polycarbonate lens, and a safety partition 32 is fixedly connected to the welding station 1.

[0035] The centrifugal fan 35 is connected to a pipe 36 on its side, and the welding station 1 and safety door 31 are both made of fireproof materials.

[0036] The auxiliary mechanism also includes a detection frame 42, on which a camera mechanism 43 is fixedly connected at the bottom. The camera mechanism 43 is mounted on the conveyor connection frame 41.

[0037] A camera device 495 is fixedly connected to the side end of the conveyor connecting frame 41, and a hydraulic rod 48 is fixedly connected to the side end of the conveyor connecting frame 41. The hydraulic rod 48 is equipped with a power source, and a push plate 49 is fixedly connected to the output end of the hydraulic rod 48.

[0038] A workpiece storage box 491 is placed on the belt 47. An electric push rod 494 is fixedly connected to the welding station 1. An electric disk 493 is installed on the electric push rod 494. A connecting block 492 is installed at the bottom of the workpiece storage box 491. A colored label is installed on the side of the connecting block 492.

[0039] Working principle: The operator places the product to be processed on the workpiece storage box 491, places the workpiece storage box 491 on the belt 47, starts the drive motor 44 to drive the shaft 45 to rotate, causing the pulley 46 to rotate. The rotation of the pulley 46 drives the belt 47 to move, and the belt 47 drives the workpiece storage box 491 to move. The hydraulic rod 48 is activated, and the extension of the hydraulic rod 48 drives the push plate 49 to push the workpiece storage box 491, adjusting the position of the workpiece storage box 491 on the belt 47. The camera device 495 detects the colored mark on the workpiece storage box 491, thereby stopping the drive. The motor 44 operates, causing the workpiece storage box 491 to be placed at the bottom of the electric disk 493. The electric push rod 494 is activated, driving the electric disk 493 to move upward, thereby making the connecting block 492 engage with the slot on the electric disk 493. By flexibly adjusting the position of the storage box 491, this diverse need can be met, enhancing the versatility and adaptability of the production equipment. By using the extension of the electric push rod 494 and the rotation of the electric disk 493 in conjunction with the welding robot 2, the products inside the workpiece storage box 491 are welded, avoiding welding dead angles, thus making the weld more robust and reducing welding defects.

[0040] Staff can observe the welding process through the observation window 33. At the same time, the observation window 33 is made of polycarbonate lens to avoid damage to the staff's eyes and face, providing a safe observation environment for the staff.

[0041] By activating the centrifugal fan 35, the gas generated by the welding robot 2 on the welding station 1 is adsorbed. The centrifugal fan 35 and the pipeline 36 are used to collect and treat the harmful gases, thereby reducing the concentration of harmful gases in the workshop, improving the air quality of the working environment, reducing the risk of workers inhaling harmful gases, and protecting the health of workers.

[0042] Furthermore, after the welding robot 2 completes welding, the electric push rod 494 retracts and rotates back to the electric disk 493. Then, through the drive motor 44, the shaft 45 rotates in the opposite direction and passes through the inspection frame 42 for inspection. If it is qualified, the product is put into the next process; if it is unqualified, it returns to the working area of ​​the welding robot 2 for modification.

[0043] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0044] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0045] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A dual-station welding station, comprising a welding station (1) and a welding robot (2), wherein the welding robot (2) is disposed on the side of the welding station (1), characterized in that, It also includes a protective mechanism and an auxiliary mechanism, wherein the protective mechanism is installed on the welding station (1) and the auxiliary mechanism is installed on the lower side; The protective mechanism includes a safety door (31), which is rotatably connected to the welding station (1). The welding station (1) is provided with an observation window (33), a connection port (34) is provided on the welding station (1), a centrifugal fan (35) is fixedly connected to the bottom of the welding station (1), and slots are provided on the welding station (1). The auxiliary mechanism includes a conveyor connecting frame (41), a drive motor (44) is fixedly connected to the side end of the conveyor connecting frame (41), a shaft (45) is provided at the output end of the drive motor (44), a pulley (46) is provided on the outside of the shaft (45), and a belt (47) is connected to the outside of the pulley (46).

2. The dual-station welding station according to claim 1, characterized in that: The observation window (33) is made of polycarbonate lens, and a safety partition (32) is fixedly connected to the welding station (1).

3. The dual-station welding station according to claim 1, characterized in that: The centrifugal fan (35) is connected to a pipe (36) on its side, and the welding station (1) and safety door (31) are both made of fireproof materials.

4. A dual-station welding station according to claim 1, characterized in that: The auxiliary mechanism also includes a detection frame (42), on which a camera mechanism (43) is fixedly connected at the bottom. The camera mechanism (43) is mounted on the conveyor connection frame (41).

5. A dual-station welding station according to claim 4, characterized in that: A camera device (495) is fixedly connected to the side end of the conveying connecting frame (41), and a hydraulic rod (48) is fixedly connected to the side end of the conveying connecting frame (41). The hydraulic rod (48) is equipped with a power source, and a push plate (49) is fixedly connected to the output end of the hydraulic rod (48).

6. A dual-station welding station according to claim 5, characterized in that: A workpiece storage box (491) is placed on the belt (47), an electric push rod (494) is fixedly connected to the welding station (1), an electric disk (493) is provided on the electric push rod (494), a connecting block (492) is provided at the bottom of the workpiece storage box (491), and a colored mark is provided on the side of the connecting block (492).

Images