High-performance full-automatic numerical control press
By introducing an automated collection system of L-shaped scrapers and rolling rollers into a high-performance fully automatic CNC press, the problem of waste scattering affecting positioning accuracy has been solved, and the rapid collection of waste and cleaning of the worktable have been achieved, thus improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENZHEN DE MADE DAY TECH CO LTD
- Filing Date
- 2025-07-10
- Publication Date
- 2026-05-12
AI Technical Summary
When processing flexible materials on a high-performance fully automatic CNC press, waste materials scattered on the worktable surface affect positioning accuracy. Traditional manual collection is inefficient and cannot meet the need for rapid collection.
An automated collection system including an L-shaped scraper, a rolling roller, and a blower was designed. The scraper pushes the waste onto the rolling roller, which reduces the volume of the waste and blows away the dust. The waste is then collected in a collection box.
It enables rapid and automated collection of waste materials, improves the cleanliness and positioning accuracy of the workbench, reduces manual intervention, and enhances production efficiency.
Smart Images
Figure CN224224083U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of press technology, specifically a high-performance fully automatic CNC press. Background Technology
[0002] High-performance fully automatic CNC presses are automated stamping equipment that precisely controls the movement trajectory, pressure, and duration of the slide block through a digital program control system. They are suitable for stamping, forming, and pressing processes of metal sheets, composite materials, and flexible materials, and are widely used in automobile manufacturing, electronic devices, aerospace, and other fields. They are characterized by high production efficiency, good processing consistency, and high flexibility.
[0003] In the process of processing flexible materials by a high-performance fully automatic CNC press, flexible materials such as rubber and silicone are prone to generating waste such as chips and scraps during stamping due to the elastic deformation of the material and the shearing action of the mold. These wastes are scattered on the surface of the worktable, which will affect the positioning accuracy of subsequent workpieces. Traditional manual collection is inefficient and time-consuming, and cannot meet the need for rapid collection of wastes. Therefore, we propose a high-performance fully automatic CNC press. Summary of the Invention
[0004] The purpose of this invention is to provide a high-performance fully automatic CNC press to solve the problems mentioned in the background art.
[0005] The objective of this utility model can be achieved through the following technical solutions:
[0006] A high-performance fully automatic CNC press includes a press body, a worktable fixedly connected to the surface of the press body, a limit strip fixedly connected to one side of the top surface of the worktable, an L-shaped scraper slidably connected to the top surface of the worktable, a collection bin fixedly connected to one side of the press body, a first pressing roller and a second pressing roller arranged in the inner cavity of the collection bin, an extension rod fixedly connected to one end of each of the first and second pressing rollers, the two extension rods being rotatably connected to a side wall plate of the collection bin, a first gear and a second gear fixedly connected to one end of each of the two extension rods, the surfaces of the first gear and the second gear meshing with each other, a second bevel gear fixedly connected to the end of the first pressing roller away from the extension rod, the surface of the second bevel gear meshing with the first bevel gear, a lead screw fixedly connected to one end of the first bevel gear, the L-shaped scraper being threaded onto the lead screw, and a blower fixedly connected to one side of the L-shaped scraper.
[0007] Preferably, the surface of the L-shaped scraper is slidably connected to the surface of the limiting strip, one end of the lead screw is rotatably connected to a fixed plate, one side of the press body is fixedly connected to an L-shaped support plate, one side of the L-shaped support plate is fixedly connected to a rotating motor, and the output end of the rotating motor passes through the wall of the fixed plate and is fixedly connected to one end of the lead screw.
[0008] Preferably, the grinding teeth on the first and second grinding rollers are meshed together, and a guide plate is fixedly connected to one side of the worktable, with the discharge end of the guide plate located above the meshing point of the first and second grinding rollers.
[0009] Preferably, a connecting plate is rotatably connected to the end of the second rolling roller away from the extension rod, and one side of the connecting plate is fixedly connected to the inner wall of the collection bin.
[0010] Preferably, a collection box is placed at the bottom of the inner cavity of the collection chamber.
[0011] Preferably, the collection box is located below the first and second rollers, and a reinforcing plate is rotatably connected to the end of the first roller away from the extension rod. One side of the reinforcing plate is fixedly connected to a side wall panel of the press body, and the reinforcing plate is located between the first roller and the second bevel gear.
[0012] The beneficial effects of this utility model are:
[0013] This invention utilizes a lead screw, a first gear, and a second gear. The output of a rotating motor drives the lead screw to rotate, causing an L-shaped scraper to slide between a limit strip and the worktable. This pushes waste material on the worktable to a guide plate, where it slides onto the first and second crushing rollers. A blower is then activated, causing the output of the rotating motor to rotate in the opposite direction, driving the lead screw to rotate and blowing away dust from the worktable surface. The first and second gears rotate inward, causing the first and second crushing rollers to rotate in opposite directions, thus crushing the waste material on the rollers. The reduced waste volume allows it to fall into a collection box for rapid collection. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2This is a structural schematic diagram of the entire utility model from another perspective;
[0017] Figure 3 This is a schematic diagram of the overall and partial structure of this utility model;
[0018] Figure 4 This is a utility model Figure 1 Enlarged structural diagram at point A;
[0019] Figure 5 This is a utility model Figure 2 Enlarged structural diagram at point B.
[0020] The following are the reference numerals in the attached diagram: 1. Press body; 2. Worktable; 3. Limiting strip; 4. L-shaped scraper; 5. Lead screw; 6. Fixing plate; 7. Rotating motor; 8. L-shaped support plate; 9. Collection bin; 10. First gear; 11. Second gear; 12. First bevel gear; 13. Second bevel gear; 14. First rolling roller; 15. Second rolling roller; 16. Connecting plate; 17. Collection box; 18. Blower; 19. Guide plate. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0022] like Figures 1-5As shown, a high-performance fully automatic CNC press includes a press body 1. A worktable 2 is fixedly connected to the surface of the press body 1. A limit strip 3 is fixedly connected to one side of the top surface of the worktable 2. An L-shaped scraper 4 is slidably connected to the top surface of the worktable 2. A collection bin 9 is fixedly connected to one side of the press body 1. A first pressing roller 14 and a second pressing roller 15 are arranged in the inner cavity of the collection bin 9. An extension rod is fixedly connected to one end of both the first pressing roller 14 and the second pressing roller 15. The two extension rods are rotatably connected to one side wall of the collection bin 9. A first gear 10 and a second gear 11 are fixedly connected to one end of the two extension rods, respectively. The surfaces of the first gear 10 and the second gear 11 are meshed. A second bevel gear 13 is fixedly connected to the end of the first pressing roller 14 away from the extension rod. The surface of the bevel gear 13 is meshed with the first bevel gear 12. One end of the first bevel gear 12 is fixedly connected to the lead screw 5. The L-shaped scraper 4 is threaded onto the lead screw 5. One side of the L-shaped scraper 4 is fixedly connected to the blower 18. The surface of the L-shaped scraper 4 is slidably connected to the surface of the limiting strip 3. One end of the lead screw 5 is rotatably connected to the fixing plate 6. One side of the press body 1 is fixedly connected to the L-shaped support plate 8. One side of the L-shaped support plate 8 is fixedly connected to the rotating motor 7. The output end of the rotating motor 7 passes through the wall of the fixing plate 6 and is fixedly connected to one end of the lead screw 5. The grinding teeth on the first grinding roller 14 and the second grinding roller 15 are meshed. One side of the worktable 2 is fixedly connected to the guide plate 19. The discharge end of the guide plate 19 is located above the meshing point of the first grinding roller 14 and the second grinding roller 15.
[0023] In specific implementation, by starting the rotating motor 7, the output end of the rotating motor 7 drives the lead screw 5 to rotate. The rotation of the lead screw 5 can drive the L-shaped scraper 4 to slide on the limit bar 3 and the worktable 2, thereby pushing the waste on the worktable 2 to the guide plate 19. The waste slides off the surface of the guide plate 19 onto the first rolling roller 14 and the second rolling roller 15, thus completing the cleaning of the waste.
[0024] By starting the blower 18, the output end of the rotating motor 7 is rotated in the opposite direction to drive the lead screw 5 to rotate. The blower 18 can be used to blow away the dust on the surface of the workbench 2, which enhances the practicality of the device.
[0025] As a technical optimization of this utility model, the end of the second rolling roller 15 away from the extension rod is rotatably connected to a connecting plate 16. One side of the connecting plate 16 is fixedly connected to the inner wall of the collection chamber 9. A collection box 17 is placed at the bottom of the inner cavity of the collection chamber 9. The collection box 17 is located below the first rolling roller 14 and the second rolling roller 15. The end of the first rolling roller 14 away from the extension rod is also rotatably connected to a reinforcing plate. One side of the reinforcing plate is fixedly connected to one side wall of the press body 1. The reinforcing plate is located between the first rolling roller 14 and the second bevel gear 13.
[0026] In specific implementation, when the output end of the rotating motor 7 drives the lead screw 5 and the first bevel gear 12 to rotate in the forward direction, the first bevel gear 12 drives the first crushing roller 14 to rotate through the second bevel gear 13. The rotation of the first crushing roller 14 drives the first gear 10 and the second gear 11 to rotate. The first gear 10 and the second gear 11 drive the first crushing roller 14 and the second crushing roller 15 to rotate outward in opposite directions. When the lead screw 5 rotates in the reverse direction, the first gear 10 and the second gear 11 rotate inward, which can drive the first crushing roller 14 and the second crushing roller 15 to rotate inward in opposite directions, thereby crushing the waste on the first crushing roller 14 and the second crushing roller 15. After the waste volume is reduced, it falls into the collection box 17, which can increase the storage capacity of the collection box 17 and facilitate its use.
[0027] In use, this invention involves placing materials on a workbench 2 for stamping. After stamping, a rotating motor 7 is started, and its output drives a lead screw 5 to rotate. The rotation of the lead screw 5 causes an L-shaped scraper 4 to slide on a limit strip 3 and a workbench 2, pushing the waste material on the workbench 2 to a guide plate 19. The waste material slides off the surface of the guide plate 19 onto the first and second pressing rollers 14 and 15. Then, a blower 18 is started, and the output of the rotating motor 7 rotates in the opposite direction, driving the lead screw 5 to rotate. The blower 18 blows away dust from the surface of the workbench 2. When the lead screw 5 rotates in the opposite direction, the first gear 10 and the second gear 11 rotate inward, causing the first and second pressing rollers 14 and 15 to rotate in opposite directions, thus crushing the waste material on the first and second pressing rollers 14 and 15. The waste material is then reduced in volume and falls into a collection box 17 for collection.
[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A high-performance fully automatic CNC press, comprising a press body (1), characterized in that, A worktable (2) is fixedly connected to the surface of the press body (1). A limit strip (3) is fixedly connected to one side of the top surface of the worktable (2). An L-shaped scraper (4) is slidably connected to the top surface of the worktable (2). A collection chamber (9) is fixedly connected to one side of the press body (1). A first pressing roller (14) and a second pressing roller (15) are provided in the inner cavity of the collection chamber (9). An extension rod is fixedly connected to one end of both the first pressing roller (14) and the second pressing roller (15). The two extension rods are rotatably connected to one side wall of the collection chamber (9). One end of each of the extension rods is fixedly connected to a first gear (10) and a second gear (11), and the surfaces of the first gear (10) and the second gear (11) are meshed together. The end of the first rolling roller (14) away from the extension rod is fixedly connected to a second bevel gear (13), and the surface of the second bevel gear (13) is meshed with a first bevel gear (12). One end of the first bevel gear (12) is fixedly connected to a lead screw (5), and the L-shaped scraper (4) is threaded onto the lead screw (5). A blower (18) is fixedly connected to one side of the L-shaped scraper (4).
2. The high-performance fully automatic CNC press according to claim 1, characterized in that, The surface of the L-shaped scraper (4) is slidably connected to the surface of the limiting strip (3). One end of the screw (5) is rotatably connected to a fixing plate (6). One side of the press body (1) is fixedly connected to an L-shaped support plate (8). One side of the L-shaped support plate (8) is fixedly connected to a rotating motor (7). The output end of the rotating motor (7) passes through the wall of the fixing plate (6) and is fixedly connected to one end of the screw (5).
3. A high-performance fully automatic CNC press according to claim 2, characterized in that, The grinding teeth on the first grinding roller (14) and the second grinding roller (15) are meshed together. A guide plate (19) is fixedly connected to one side of the workbench (2). The discharge end of the guide plate (19) is located above the meshing point of the first grinding roller (14) and the second grinding roller (15).
4. A high-performance fully automatic CNC press according to claim 3, characterized in that, The second rolling roller (15) is rotatably connected to a connecting plate (16) at one end away from the extension rod. One side of the connecting plate (16) is fixedly connected to the inner wall of the collection bin (9).
5. A high-performance fully automatic CNC press according to claim 4, characterized in that, A collection box (17) is placed at the bottom of the inner cavity of the collection chamber (9).
6. A high-performance fully automatic CNC press according to claim 5, characterized in that, The collection box (17) is located below the first rolling roller (14) and the second rolling roller (15). The end of the first rolling roller (14) away from the extension rod is also rotatably connected to a reinforcing plate. One side of the reinforcing plate is fixedly connected to one side wall of the press body (1). The reinforcing plate is located between the first rolling roller (14) and the second bevel gear (13).