Multifunctional assembling die for assembly type special-shaped air conditioner plate
By designing a multi-functional modular mold for prefabricated irregular-shaped air conditioning panels, the problem of existing molds being unable to produce diverse air conditioning panels was solved, achieving rapid assembly and reduced production costs, thus meeting the high-efficiency requirements of modern buildings.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUHAN CONSTR XINXING BUILDING MATERIALS GREEN IND TECH CO LTD
- Filing Date
- 2025-03-07
- Publication Date
- 2026-05-12
AI Technical Summary
现有空调板模具为固定结构,无法生产不同形状和尺寸的空调板,导致生产成本高、周期长且操作复杂,无法满足现代建筑的多样化、高效化需求。
Design a multi-functional modular mold for prefabricated irregular-shaped air conditioning panels. The overall size and length can be changed by assembly. The mold includes components such as front mold baffle, rear mold baffle, left mold baffle, right mold baffle, bottom mold, baffle on the surface of the air conditioning panel, and baffle on the bottom surface of the air conditioning panel. The mold is connected by bolts and nuts to achieve adjustability and multi-functionality.
实现了根据具体要求快速组装不同形状和尺寸的空调板,降低了生产成本,缩短了生产周期,提高了模具的通用性和操作效率。
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Figure CN224224151U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of modular molds, and in particular to a multifunctional modular mold for assembled irregular-shaped air conditioning panels. Background Technology
[0002] Air conditioning panel molds are primarily used in the precast building sector, particularly for producing precast concrete components. These molds are well-designed to meet the rigidity and stability requirements during concrete pouring, demolding, turning, and lifting. The molds are designed and manufactured to facilitate cleaning and application of release agents, and can provide assembly animations and on-site guidance when necessary to maximize convenience for on-site construction of precast concrete building components.
[0003] Chinese Patent No. CN202023256452.6 discloses a prefabricated air conditioning panel mold that can improve production efficiency. The prefabricated air conditioning panel mold includes a first end plate and a second end plate spaced apart, and a partition plate disposed between the first end plate and the second end plate; the partition plate is at least three pieces, and a prefabricated cavity is formed between two adjacent partition plates.
[0004] This technical solution typically uses fixed-structure air conditioning panel molds, which can only produce air conditioning panels of a single shape and size. When different shapes or sizes of air conditioning panels are needed, new molds must be made, which not only increases production costs but also extends the production cycle. In addition, traditional molds are complex to assemble and disassemble, consuming a lot of manpower and time, and their poor versatility cannot meet the diverse and efficient production needs of modern buildings. Utility Model Content
[0005] In order to overcome the shortcomings of the existing technology, the technical problem to be solved by this utility model is to provide a multi-functional combination mold for prefabricated irregular-shaped air conditioning panels. The overall size and length can be changed by assembly, so as to facilitate assembly according to specific requirements and produce a variety of prefabricated irregular-shaped air conditioning panels.
[0006] To achieve the above objectives, this utility model provides a multi-functional modular mold for assembled irregular-shaped air conditioning panels, including a front mold baffle, a rear mold baffle, a left mold baffle, a right mold baffle, a bottom mold, a baffle on the upper surface of the air conditioning panel, a baffle on the lower surface of the air conditioning panel, a left baffle on the upper surface of the air conditioning panel, and a right baffle on the upper surface of the air conditioning panel. The manufacturing method and working principle of the rear mold baffle are the same as those of the front mold baffle, the manufacturing method of the right mold baffle is the same as that of the left mold baffle, and the manufacturing method of the lower baffle on the upper surface of the air conditioning panel is the same as that of the upper baffle on the upper surface of the air conditioning panel.
[0007] Optionally, the front mold retaining edge includes a first retaining edge and a second retaining edge. Both the second retaining edge and the first retaining edge are welded together from two upper and lower rectangular stiffening plates and one side rectangular stiffening plate and several square stiffening plates. Three circular holes are left on the surface of the upper stiffening plate, and one circular hole is left in the center of each of the left and right square stiffening plates.
[0008] Optionally, the first and second guard edges are connected by a circular hole. Bolts are simultaneously inserted into the circular holes of the second and first guard edges and tightened with nuts. In this way, an independent front mold guard edge with adjustable length is created, and its size can be adjusted according to the size of the air conditioning panel lines.
[0009] Optionally, the left mold retaining edge includes a third retaining edge and a fourth retaining edge. The third retaining edge and the fourth retaining edge are both welded together from two upper and lower rectangular stiffening plates and one side rectangular stiffening plate and several square stiffening plates. Four sets of circular holes are left on the surface of the upper stiffening plate and circular holes are left on the bottom stiffening plate. The side stiffening plate of the third retaining edge has three sets of circular holes and the side stiffening plate of the fourth retaining edge has two sets of circular holes.
[0010] Optionally, the circular holes of the third and fourth stops are connected by bolts. The third stop is always at the bottom. An independent left mold stop with adjustable length can be made by accumulating n fourth stops. The size can be adjusted according to the shape of the air conditioning panel.
[0011] Optionally, the bottom mold is welded from 4 trapezoidal stiffening plates, 4 rectangular stiffening plates, and a whole square steel plate, with 3 circular holes left on each of the trapezoidal stiffening plates on both sides.
[0012] Optionally, the edge of the air conditioning panel is welded from three rectangular stiffening plates (top, middle, and bottom), five rectangular stiffening plates on the back, and a single rectangular steel plate on the side. Three circular holes are left on each side plate of the side steel plate, and a circular hole is left on the top stiffening plate. Long angle steel is welded to the back of the edge of the entire air conditioning panel to increase the stability of the edge of the entire air conditioning panel. The length of the edge of the entire air conditioning panel is determined by the width of the air conditioning panel.
[0013] Optionally, a first channel steel and a second channel steel are welded to the upper sides of the lower edge and the upper edge of the air conditioning panel, respectively. An M16 coarse threaded rod is passed through the round holes at both ends of the first channel steel and tightened with nuts. The M16 coarse threaded rod is then rotated and placed in the U-shaped groove on the second channel steel and fixed with nuts. The screws are tightened before pouring concrete to fix the lower edge and the upper edge of the air conditioning panel and prevent bulging.
[0014] In summary, compared with the prior art, the multi-functional modular mold for assembled irregular-shaped air conditioning panels of this utility model has at least the following beneficial effects:
[0015] 1. When in use, the overall size and length of this utility model can be changed through assembly, thus facilitating assembly according to specific requirements.
[0016] 2. Fix the demolding lifting ring to the left and right mold sides through the pre-drilled circular holes on the left and right mold sides, install the lifting nails, tie the reinforcing bars, and then pour the concrete.
[0017] 3. Various prefabricated irregular-shaped air conditioning panels are produced by assembling and reinforcing n first, second, third, and fourth baffles. Attached Figure Description
[0018] To more clearly illustrate the technical solution of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a combination diagram of the multi-functional modular mold for assembled irregular-shaped air conditioning panels of this utility model;
[0020] Figure 2 This is an exploded view of the first retaining edge of this utility model;
[0021] Figure 3 This is an exploded view of the third retaining edge of this utility model;
[0022] Figure 4 This is an exploded view of the fourth retaining edge of this utility model;
[0023] Figure 5 This is an assembly diagram of the left mold retaining edge of this utility model;
[0024] Figure 6 This is an exploded view of the bottom mold of this utility model;
[0025] Figure 7 This is an exploded view of the edge guard of this utility model;
[0026] Figure 8 This is an exploded view of the left edge of the air conditioning panel of this utility model;
[0027] Figure 9 This is a schematic diagram showing the connection between the first channel steel and the second channel steel of this utility model.
[0028] In the diagram: 1. Front mold retaining edge; 101. First retaining edge; 102. Second retaining edge; 2. Rear mold retaining edge; 3. Left mold retaining edge; 301. Third retaining edge; 302. Fourth retaining edge; 4. Right mold retaining edge; 5. Bottom mold; 6. Upper retaining edge of air conditioning panel; 7. Lower retaining edge of air conditioning panel; 8. First channel steel; 9. Left retaining edge of air conditioning panel; 10. Right retaining edge of air conditioning panel; 11. Second channel steel; 12. Circular hole; 13. Bolt; 14. Nut; 15. Coarse threaded rod; 16. Nut. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] See below Figures 1-9 This invention provides a detailed description of the multi-functional modular mold for assembled irregular-shaped air conditioning panels.
[0031] like Figure 1-9 As shown, the multi-functional modular mold for assembled irregular-shaped air conditioning panels of this utility model includes a front mold baffle 1, a rear mold baffle 2, a left mold baffle 3, a right mold baffle 4, a bottom mold 5, a baffle 6 on the upper surface of the air conditioning panel, a baffle 7 on the lower surface of the air conditioning panel, a left baffle 9 on the upper surface of the air conditioning panel, and a right baffle 10 on the upper surface of the air conditioning panel. The manufacturing method and working principle of the rear mold baffle 2 are the same as those of the front mold baffle 1, the manufacturing method of the right mold baffle 4 is the same as that of the left mold baffle 3, and the manufacturing method of the lower baffle 7 on the upper surface of the air conditioning panel is the same as that of the upper baffle 6 on the upper surface of the air conditioning panel.
[0032] In this embodiment, the front mold retaining edge 1 includes a first retaining edge 101 and a second retaining edge 102. The second retaining edge 102 and the first retaining edge 101 are both welded together from two upper and lower rectangular stiffening plates and one side rectangular stiffening plate and several square stiffening plates. Three circular holes 12 are left on the surface of the upper stiffening plate, and one circular hole 12 is left in the center of each of the square stiffening plates on the left and right sides.
[0033] The first retaining edge 101 and the second retaining edge 102 are connected by a circular hole 12. The bolt 13 is simultaneously inserted into the circular holes 12 of the second retaining edge 102 and the first retaining edge 101, and tightened with a nut 14. In this way, an independent front mold retaining edge 1 with adjustable length is made, and the size can be adjusted according to the size of the air conditioning panel lines.
[0034] The left mold retaining edge 3 includes a third retaining edge 301 and a fourth retaining edge 302. Both the third retaining edge 301 and the fourth retaining edge 302 are welded together from two upper and lower rectangular stiffening plates and one side rectangular stiffening plate and several square stiffening plates. Four sets of circular holes 12 are left on the surface of the upper stiffening plate and circular holes 12 are left on the bottom stiffening plate. The side stiffening plate of the third retaining edge 301 has three sets of circular holes 12 and the side stiffening plate of the fourth retaining edge 302 has two sets of circular holes 12.
[0035] The circular holes 12 of the third stop 301 and the fourth stop 302 are connected by bolts 13. The third stop 301 is always at the bottom. An independent left mold stop 3 with adjustable length can be made by accumulating n fourth stops 302. The size can be adjusted according to the shape of the air conditioning panel.
[0036] Furthermore, the bottom mold 5 is welded from 4 trapezoidal stiffening plates, 4 rectangular stiffening plates, and a single square steel plate. Three circular holes 12 are left on each of the trapezoidal stiffening plates on both sides.
[0037] The edge 6 on the air conditioning panel is made of three rectangular stiffening plates (top, middle, and bottom), five rectangular stiffening plates on the back, and a single rectangular steel plate welded to the side. Three circular holes 12 are left on each side plate of the side steel plate, and a circular hole 12 is left on the top stiffening plate. Long angle steel is welded to the back of the edge 6 on the entire air conditioning panel to increase the stability of the edge 6 on the entire air conditioning panel. The length of the edge 6 on the entire air conditioning panel is determined by the width of the air conditioning panel.
[0038] First channel steel 8 and second channel steel 11 are welded to the upper sides of the lower edge 7 and upper edge 6 of the air conditioning panel, respectively. M16 coarse threaded rod 15 is passed through the round holes at both ends of the first channel steel 8 and tightened with nuts 16. The M16 coarse threaded rod 15 is rotated and placed in the U-shaped groove on the second channel steel 11 and fixed with nuts 16. It is tightened before pouring concrete to fix the lower edge 7 and upper edge 6 of the air conditioning panel and prevent bulging.
[0039] Below, refer to Figures 1 to 9 Based on the above description of structural features, the working principle of the multi-functional modular mold for assembled irregular-shaped air conditioning panels of this utility model is described as follows:
[0040] First, place the bottom mold 5 on the mold table of the factory assembly line; place the third guard 301 below and the fourth guard 302 on the third guard 301, and fix them together with bolts 13 through the circular hole 12 to form the left mold guard 3; the same operation method is used to obtain the right mold guard 4.
[0041] Align the circular hole 12 in the third stop 301 with the circular hole 12 in the bottom mold 5 and fix them with bolts 13, then the left mold stop 3 and the bottom mold 5 are fixed together; similarly, fix the right mold stop 4 and the bottom mold 5 together; align the circular holes 12 in the first stop 101 and the second stop 102 and fix them with bolts 13, then assemble the front mold stop 1.
[0042] The same operation method is used to obtain the rear mold stop 2; align the circular holes 12 of the front mold stop 1 and the left mold stop 3, and align the circular holes 12 of the front mold stop 1 and the right mold stop 4, and fix them with bolts 13; similarly, fix the rear mold stop 2, the left mold stop 3, and the right mold stop 4, and the assembly of the four sides of the mold is completed;
[0043] The first channel steel 8 has been welded to the air conditioning panel. The upper edge 6 is aligned with the circular holes 12 of the left mold edge 3 and the right mold edge 4 and fixed with bolts 13. Similarly, the lower edge 7 of the air conditioning panel is fixed to the left mold edge 3 and the right mold edge 4. The upper edge 6 and the lower edge 7 of the air conditioning panel are locked by the coarse threaded rods 15 of the first channel steel 8 and the first channel steel 11. The tooling for demolding is fixed to the left mold edge 3 and the right mold edge 4 through the pre-drilled circular holes 12. The lifting nails are installed and the steel bars are tied. Then, concrete can be poured. Various prefabricated irregular-shaped air conditioning panels can be produced by assembling and reinforcing n first edges 101, second edges 102, third edges 301 and fourth edges 302.
[0044] The above description is only a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any transformations or substitutions that can be understood by those skilled in the art within the technical scope disclosed in this utility model should be included within the scope of this utility model.
Claims
1. A multi-functional modular mold for assembled irregular-shaped air conditioning panels, characterized in that, It includes a front mold stop (1), a rear mold stop (2), a left mold stop (3), a right mold stop (4), a bottom mold (5), a stop on the upper surface of the air conditioning panel (6), a stop below the air conditioning panel (7), a left stop on the air conditioning panel (9), and a right stop on the air conditioning panel (10). The rear mold stop (2) is manufactured and works in the same way as the front mold stop (1). The right mold stop (4) is manufactured in the same way as the left mold stop (3). The lower stop on the air conditioning panel (7) is manufactured in the same way as the upper stop on the air conditioning panel (6).
2. The multi-functional modular mold for assembled irregular-shaped air conditioning panels according to claim 1, characterized in that, The front mold retaining edge (1) includes a first retaining edge (101) and a second retaining edge (102). The second retaining edge (102) and the first retaining edge (101) are both welded together by two upper and lower rectangular stiffening plates and one side rectangular stiffening plate and several square stiffening plates. Three circular holes (12) are left on the surface of the upper stiffening plate, and one circular hole (12) is left in the center of each of the square stiffening plates on the left and right sides.
3. The multi-functional modular mold for assembled irregular-shaped air conditioning panels according to claim 2, characterized in that, The first baffle (101) and the second baffle (102) are connected by a circular hole (12). The bolt (13) is simultaneously inserted into the circular hole (12) of the second baffle (102) and the first baffle (101) and tightened with a nut (14). In this way, an independent front mold baffle with adjustable length is made, and the size can be adjusted according to the size of the air conditioning panel line.
4. The multi-functional modular mold for assembled irregular-shaped air conditioning panels according to claim 1, characterized in that, The left mold retaining edge (3) includes a third retaining edge (301) and a fourth retaining edge (302). The third retaining edge (301) and the fourth retaining edge (302) are both welded together by two upper and lower rectangular stiffening plates and one side rectangular stiffening plate and several square stiffening plates. Four sets of circular holes (12) are left on the surface of the upper stiffening plate and circular holes (12) are left on the bottom stiffening plate. The side stiffening plate of the third retaining edge (301) has three sets of circular holes (12) and the side stiffening plate of the fourth retaining edge (302) has two sets of circular holes (12).
5. The multi-functional modular mold for assembled irregular-shaped air conditioning panels according to claim 4, characterized in that, The circular holes (12) of the third stop (301) and the fourth stop (302) are connected by bolts (13). The third stop (301) is always at the bottom. An independent left mold stop (3) with adjustable length can be made by accumulating n fourth stops (302). The size can be adjusted according to the shape of the air conditioning panel.
6. The multi-functional modular mold for assembled irregular-shaped air conditioning panels according to claim 1, characterized in that, The bottom mold (5) is welded from 4 trapezoidal stiffening plates, 4 rectangular stiffening plates, and a whole square steel plate, with 3 circular holes (12) left on each of the trapezoidal stiffening plates on both sides.
7. The multi-functional modular mold for assembled irregular-shaped air conditioning panels according to claim 1, characterized in that, The edge (6) on the surface of the air conditioning panel is made of three rectangular stiffening plates (top, middle, and bottom), five rectangular stiffening plates on the back, and a whole rectangular steel plate on the side. Three circular holes (12) are left on each side plate of the side steel plate, and a circular hole (12) is left on the top stiffening plate. Long angle steel is welded behind the edge (6) on the entire surface of the air conditioning panel to increase the stability of the edge (6) on the entire surface of the air conditioning panel. The length of the edge (6) on the entire surface of the air conditioning panel is determined by the width of the air conditioning panel.
8. The multi-functional modular mold for assembled irregular-shaped air conditioning panels according to claim 1, characterized in that, A first channel steel (8) and a second channel steel (11) are welded to the upper sides of the lower edge (7) and upper edge (6) of the air conditioning panel, respectively. An M16 coarse threaded rod (15) is passed through the round holes at both ends of the first channel steel (8) and tightened with nuts (16). The M16 coarse threaded rod (15) is rotated and placed in the U-shaped groove on the second channel steel (11) and fixed with nuts (16). It is tightened before pouring concrete to fix the lower edge (7) and upper edge (6) of the air conditioning panel and prevent bulging.