Set top box shell mold
By introducing cooling components and connecting water pipe systems into the set-top box casing mold, the problems of mold cylinder stroke accuracy variation and cooling efficiency decline were solved, achieving stable demolding and efficient cooling, and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU AINU INTELLIGENT TECH CO LTD
- Filing Date
- 2025-04-22
- Publication Date
- 2026-05-12
AI Technical Summary
After prolonged use, the cylinder stroke accuracy of the existing set-top box shell mold changes, resulting in incomplete retraction of the ejector end and the appearance of pits. At the same time, the cooling system's cooling effect deteriorates, prolonging the injection molding time.
A mold structure including a cooling component and a connecting water pipe was designed. The cooling water tank and water pump system achieve efficient cooling. The connecting water pipe directly applies cooling water to the mold to cool it down, avoiding the efficiency reduction caused by excessively high coolant temperature.
It achieves stable demolding and efficient cooling of the mold, avoiding problems such as pitting defects and reduced cooling efficiency, and improving production efficiency.
Smart Images

Figure CN224224458U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mold technology, specifically a set-top box shell mold. Background Technology
[0002] A set-top box is a device that connects a television set to an external signal source. It converts compressed digital signals into television content and displays it on the television, allowing users to watch digital television programs on their existing television sets and engage in interactive digital entertainment, education, and commercial activities via the internet. It is a commonly used smart device in modern society. An essential component in the production of set-top boxes is the set-top box casing. Due to the special nature of the set-top box casing, it is generally produced using molds.
[0003] In existing set-top box casing molds, the cylinder stroke accuracy tends to change after prolonged use, causing the ejector end to not fully retract into the ejector box during injection molding, resulting in dents in the molded set-top box casing. Secondly, the mold requires an additional cooling system to lower the temperature and accelerate the molding speed of the injection molten liquid. However, the temperature of the existing cooling water gradually increases after prolonged use, leading to poor cooling effect and prolonging the molding time of the injection molten liquid. Therefore, a new set-top box casing mold is proposed. Utility Model Content
[0004] This utility model provides the following technical solution: a set-top box shell mold, including an operating table, a mounting component, a cooling component, a pump mounting bracket, a movable mold, and a fixed mold;
[0005] As a preferred technical solution of this utility model, the mounting component includes a support leg disposed on one side of the operating table, the outer wall of the support leg is provided with threaded nails, and the support leg is provided with an internal plate at the end away from the threaded nails;
[0006] As a preferred technical solution of this utility model, the cooling component includes a cooling water tank disposed on the top of the built-in plate, a mounting frame disposed on the top of the cooling water tank, heat dissipation fins disposed on the inner wall of the mounting frame, and a connecting water pipe disposed on the inner wall of the heat dissipation fins.
[0007] As a preferred technical solution of this utility model, the movable mold includes a first fixed plate disposed on the other side of the operating table, a drive pump is installed on the outer wall of the first fixed plate, a pump rod is provided on the side of the first fixed plate away from the drive pump, a movable plate is installed on the other end of the pump rod, and a positioning rod is installed on the outer wall of the movable plate.
[0008] As a preferred technical solution of this utility model, the fixed mold includes a second fixed plate set at the top of the operating table, an injection mold is installed on the outer wall of the second fixed plate, an injection pipe is installed on the outer wall of the injection mold, a connecting component is provided at the end of the second fixed plate away from the injection mold, and a cooling groove is provided on the inner wall of the injection mold.
[0009] As a preferred technical solution of this utility model, the connecting component includes a positioning water pipe disposed on the inner wall of the second fixed plate, the outer wall of the positioning water pipe having a pipe opening, the outer wall of the positioning water pipe being provided with a cooling water pipe, a water pump being installed on the outer wall of the positioning water pipe, and a connecting water pipe being provided on the outer wall of the water pump.
[0010] As a preferred embodiment of this utility model, the number of support legs is four, and the support legs are symmetrically distributed at the bottom of the operating table. The threaded nails penetrate the inner plate, and the threaded nails are fixed to the inner plate by threaded connection.
[0011] As a preferred technical solution of this utility model, the outer wall of the operating table is provided with a pump mounting bracket at one end, the other end of the pump mounting bracket is in contact with the drive pump, the first fixing plate and the second fixing plate are on the same horizontal plane, and the first fixing plate is slidably connected to the positioning rod.
[0012] As a preferred technical solution of this utility model, the cooling water pipe and the positioning water pipe are integrated devices, and the shape of the cooling water pipe matches that of the cooling tank.
[0013] In a preferred embodiment of this invention, the injection pipe and the cooling tank are not at the same horizontal level, and the injection pipe penetrates the injection mold.
[0014] As a preferred technical solution of this utility model, the connecting water pipe serves to connect the water pump and the cooling water tank, and the connecting water pipe is made of PVC material.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] The set-top box casing mold uses a connecting water pipe to transfer water stored in a cooling water tank to a water pump. The cooling water pipe can also cool the mold after it has been shaped. When the equipment is demolded, the cooling liquid discharged from the injection mold can directly separate the mold from the injection mold. This facilitates the demolding of the mold and also directly avoids the reduction in the cooling efficiency of the equipment due to excessively high coolant temperature. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of a set-top box casing mold;
[0018] Figure 2 This is a schematic diagram of the structure of a movable mold in a set-top box casing mold;
[0019] Figure 3 This is a schematic diagram of the structure of a fixed mold in a set-top box casing mold;
[0020] Figure 4 This is a schematic diagram of the structure of a connecting component in a set-top box casing mold;
[0021] Figure 5 This is a schematic diagram of a cooling component in a set-top box casing mold.
[0022] In the diagram: 100, operating table; 200, mounting component; 210, support leg; 220, threaded pin; 230, built-in plate; 300, cooling component; 310, cooling water tank; 320, mounting frame; 330, heat sink; 340, connecting water pipe; 400, pump mounting frame; 500, movable mold; 510, first fixed plate; 520, drive pump; 530, pump rod; 540, positioning rod; 550, movable plate; 600, fixed mold; 610, second fixed plate; 620, liquid injection mold; 630, liquid injection pipe; 640, connecting component; 641, positioning water pipe; 642, pipe opening; 643, water pump; 644, cooling water pipe; 650, cooling tank. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figure 1-5A set-top box casing mold includes an operating table 100, a mounting component 200, a cooling component 300, a pump mounting bracket 400, a movable mold 500, and a fixed mold 600. The mounting component 200 includes a support leg 210 disposed on one side of the operating table 100. The outer wall of the support leg 210 is provided with threaded pins 220. An inner plate 230 is provided at the end of the support leg 210 away from the threaded pins 220. There are four support legs 210, symmetrically distributed at the bottom of the operating table 100. The threaded pins 220 penetrate the inner plate 230, and are fixed to the inner plate 230 by threaded connections. The support legs 210 provide stable support for the equipment during operation, ensuring the equipment's stability. The stable operation of the equipment, and due to the stability of the threaded connection, enhances the connection stability between the built-in plate 230 and the support leg 210, while also allowing the support leg 210 to be connected using the built-in plate 230, thereby ensuring the connection stability of the equipment. The cooling component 300 includes a cooling water tank 310 disposed at the top of the built-in plate 230, a mounting frame 320 disposed at the top of the cooling water tank 310, heat dissipation fins 330 disposed on the inner wall of the mounting frame 320, and a connecting water pipe 340 disposed on the inner wall of the heat dissipation fins 330. The movable mold 500 includes a first fixing plate 510 disposed on the other side of the operating table 100, a drive pump 520 mounted on the outer wall of the first fixing plate 510, and a pump rod 5 on the side of the first fixing plate 510 away from the drive pump 520. At one end of pump rod 530, a movable plate 550 is installed at the other end. A positioning rod 540 is installed on the outer wall of the movable plate 550. A pump mounting bracket 400 is provided on the outer wall of the operating table 100. The other end of the pump mounting bracket 400 contacts the drive pump 520. The first fixed plate 510 and the second fixed plate 610 are on the same horizontal plane. The first fixed plate 510 and the positioning rod 540 are slidably connected. When the equipment is working, the pump mounting bracket 400 can support the drive pump 520 to ensure stable operation. The drive pump 520 and pump rod 530 are integrated, allowing the drive pump 520 to directly drive the positioning rod 540 to slide within the first fixed plate 510 during operation, thus fixing the mold 60. The device includes a second fixing plate 610 mounted at the top of the operating table 100. A liquid injection mold 620 is mounted on the outer wall of the second fixing plate 610, and a liquid injection pipe 630 is mounted on the outer wall of the liquid injection mold 620. A connecting component 640 is provided at the end of the second fixing plate 610 away from the liquid injection mold 620. A cooling groove 650 is formed on the inner wall of the liquid injection mold 620. The connecting component 640 includes a positioning water pipe 641 disposed on the inner wall of the second fixing plate 610. An opening 642 is formed on the outer wall of the positioning water pipe 641. A cooling water pipe 644 is provided on the outer wall of the positioning water pipe 641. A water pump 643 is mounted on the outer wall of the positioning water pipe 641. A connecting water pipe 340 is provided on the outer wall of the water pump 643. The cooling water pipe 644 and the positioning water pipe 641 are an integrated device.Furthermore, the cooling water pipe 644 and the cooling tank 650 are in the same shape, allowing the set-top box shell to be directly cooled by the cooling water pipe 644 after molding. The injection pipe 630 and the cooling tank 650 are not at the same level, and the injection pipe 630 passes through the injection mold 620. The connecting water pipe 340 connects the water pump 643 and the cooling water tank 310. The connecting water pipe 340 is made of PVC material, allowing the water pump 643 to directly draw out the cooling water stored in the cooling water tank 310 through the connecting water pipe 340. After drawing out the water, it can be used to cool the mold after molding through the cooling water pipe 644. When the equipment cools the mold, the water flowing out through the cooling water pipe 644 can be directly discharged through the pipe opening 642, thus allowing the mold and the injection mold 620 to be directly separated during demolding. ,
[0025] Working principle: When the equipment is needed, the drive pump 520 can directly drive the positioning rod 540 to slide within the first fixed plate 510 and control the movable plate 550 to slide into the injection mold 620. After the movable plate 550 moves to the appropriate position, the worker directly introduces the molding material into the injection pipe 630, and the set-top box shell begins to be shaped. The connecting water pipe 340 can directly draw out the cooling water stored in the cooling water tank 310, and after drawing it out, the mold after the molding is completed can be cooled through the cooling water pipe 644.
[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A set-top box casing mold, characterized in that, It includes an operating table (100), a mounting component (200), a cooling component (300), a pump mounting bracket (400), a movable mold (500), and a fixed mold (600); The mounting assembly (200) includes a support leg (210) disposed on one side of the operating table (100), the outer wall of the support leg (210) is provided with a threaded nail (220), and the support leg (210) is provided with an inner plate (230) at the end away from the threaded nail (220); The cooling component (300) includes a cooling water tank (310) disposed at the top of the built-in plate (230), the top of the cooling water tank (310) is provided with a mounting frame (320), the inner wall of the mounting frame (320) is provided with heat dissipation fins (330), and the inner wall of the heat dissipation fins (330) is provided with a connecting water pipe (340). The movable mold (500) includes a first fixed plate (510) disposed on the other side of the operating table (100). A drive pump (520) is installed on the outer wall of the first fixed plate (510). A pump rod (530) is provided on the side of the first fixed plate (510) away from the drive pump (520). A movable plate (550) is installed on the other end of the pump rod (530). A positioning rod (540) is installed on the outer wall of the movable plate (550). The fixed mold (600) includes a second fixed plate (610) set at the top of the operating table (100), an injection mold (620) is installed on the outer wall of the second fixed plate (610), an injection pipe (630) is installed on the outer wall of the injection mold (620), a connecting component (640) is provided at the end of the second fixed plate (610) away from the injection mold (620), and a cooling groove (650) is opened on the inner wall of the injection mold (620). The connecting assembly (640) includes a positioning water pipe (641) disposed on the inner wall of the second fixing plate (610), the outer wall of the positioning water pipe (641) is provided with a pipe opening (642), the outer wall of the positioning water pipe (641) is provided with a cooling water pipe (644), a water pump (643) is installed on the outer wall of the positioning water pipe (641), and the outer wall of the water pump (643) is provided with a connecting water pipe (340).
2. The set-top box housing mold according to claim 1, characterized in that: The number of the support legs (210) is four, and the support legs (210) are symmetrically distributed at the bottom of the operating table (100). The threaded nail (220) penetrates the inner plate (230), and the threaded nail (220) and the inner plate (230) are fixed together by threaded connection.
3. The set-top box housing mold according to claim 1, characterized in that: The outer wall of the operating table (100) is provided with a pump mounting bracket (400) at one end, and the other end of the pump mounting bracket (400) is in contact with the drive pump (520). The first fixing plate (510) and the second fixing plate (610) are on the same horizontal plane, and the first fixing plate (510) is slidably connected to the positioning rod (540).
4. The set-top box housing mold according to claim 1, characterized in that: The cooling water pipe (644) and the positioning water pipe (641) are integrated devices, and the cooling water pipe (644) matches the shape of the cooling tank (650).
5. A set-top box housing mold according to claim 1, characterized in that: The injection pipe (630) and the cooling tank (650) are not at the same horizontal position, and the injection pipe (630) penetrates the injection mold (620).
6. A set-top box housing mold according to claim 1, characterized in that: The connecting water pipe (340) serves to connect the water pump (643) and the cooling water tank (310), and the connecting water pipe (340) is made of PVC material.