Vibration conveying device for optical screening machine

CN224225939UActive Publication Date: 2026-05-12SUZHOU DINGJIAHE AUTOMATION EQUIPMENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU DINGJIAHE AUTOMATION EQUIPMENT CO LTD
Filing Date
2025-06-19
Publication Date
2026-05-12

AI Technical Summary

Technical Problem

The vibrating conveyor in existing optical screening machines has an excessive feed rate, which leads to material accumulation, interferes with the imaging system, and reduces detection accuracy.

Method used

A vibratory conveying device including a hopper, a diverter, and an intermittent feeding assembly was designed. The device achieves intermittent feeding through a motor-driven gear and rack structure. Combined with the design of partition plates and baffle plates, it ensures that the material intermittently enters the detection zone. At the same time, the feeding quantity can be adjusted to adapt to different material sizes.

Benefits of technology

It effectively avoids material accumulation and obstruction, improves detection accuracy, and achieves precise sorting through a pneumatic rejection device, adapting to different material sizes and enhancing the applicability and flexibility of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vibration conveying device for an optical screening machine, and belongs to the field of optical screening machines. The device comprises a base, a hopper, a flow dividing piece and an intermittent discharging assembly. The hopper is arranged above the base; a plurality of spring plates are connected between the hopper and the base; and the inner wall of the hopper is fixedly connected with a spiral track. The flow dividing piece is arranged on the spiral track and used for dispersing materials towards the two sides. The intermittent discharging assembly is arranged at the tail end of the spiral track and used for intermittently stopping the materials so that the materials can be discharged intermittently. The intermittent discharging assembly comprises a gear. The two sides of the gear are in engaged connection with racks correspondingly. The second motor is started to drive the second rotating shaft and the gear to rotate, so that the racks on the two sides are driven to move relatively, the two blocking plates are sequentially and alternately descended, intermittent feeding is controlled, it is ensured that only a small amount of materials enter a detection area each time, image blurring caused by material overlapping or shielding is avoided, and therefore the detection precision is improved.
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Description

Technical Field

[0001] This utility model relates to the field of optical sorting machines, and in particular to a vibrating conveyor device for optical sorting machines. Background Technology

[0002] An optical sorting machine is a high-tech device based on machine vision and image processing technologies. It captures images of objects to be inspected using a high-precision camera and uses a computer to process and analyze the images in real time, thereby achieving accurate measurement and identification of features such as size, shape, and color of objects.

[0003] Vibrating conveyors are an important component of optical sorting machines, typically utilizing a vibrating motor fixed to a trough for conveying. The motor generates vibrations, which in turn cause the conveyor trough to vibrate, rapidly transporting material from the inlet to the outlet. However, existing vibrating conveyors in optical sorting machines often have excessively large feed rates, potentially leading to material accumulation. This can interfere with the imaging system, causing image blurring or obstruction, and ultimately reducing detection accuracy.

[0004] Therefore, this utility model proposes a vibrating conveyor for an optical sorting machine. Utility Model Content

[0005] This invention provides a vibrating conveyor for an optical screening machine, which can solve the problem in the prior art where excessive one-time feeding leads to material accumulation and interferes with the imaging system of the optical screening machine.

[0006] A vibrating conveyor for an optical sorting machine, comprising:

[0007] The system comprises a base, a hopper, a diverter, and an intermittent feeding assembly. The hopper is positioned above the base; multiple spring plates connect the hopper to the base; an electromagnet is located at the lower end of the hopper, and a spiral track is fixedly connected to its inner wall. The diverter is positioned on the spiral track and is used to disperse the material to both sides. The intermittent feeding assembly is located at the end of the spiral track and is used to intermittently block the material, causing it to flow intermittently; the intermittent feeding assembly includes gears; racks are meshed on both sides of the gears; connecting boxes are fixedly connected to both racks; a second sliding groove is formed at the lower end of the connecting box; a slider is slidably connected within the second sliding groove; and a baffle plate is fixedly connected to the lower end of the slider.

[0008] Preferably, the diverter includes a partition plate disposed in the middle of the spiral track; a connecting frame is fixedly connected to the spiral track on the side of the partition plate near the intermittent feeding component; a motor is disposed on the connecting frame; a rotating shaft is connected to the drive end of the motor; the rotating shaft is rotatably connected to the connecting frame, and a baffle is connected to its side wall.

[0009] Preferably, the intermittent feeding assembly further includes a connecting frame two fixedly disposed on both sides of the spiral track; a motor two is disposed on one side of the connecting frame two; a rotating shaft two is connected to the drive end of the motor two; the rotating shaft two is rotatably connected to the side wall of the connecting frame two; a gear is disposed on the rotating shaft two and is coaxial with the rotating shaft two.

[0010] Preferably, the two ends of the rack are connected to slide rods respectively; the two sides of the connecting frame 2 are respectively provided with slide grooves 1; the slide rods are slidably connected in the corresponding slide grooves 1.

[0011] Preferably, the side wall of the connecting box has multiple through holes 1; each of the multiple through holes 1 communicates with the slide groove 2; the side wall of the slider has through holes 2; and positioning rods are inserted into the through holes 1 and through holes 2.

[0012] Preferably, multiple through holes are arranged at equal intervals.

[0013] Preferably, the positioning rod is a threaded rod; the second through hole is configured to cooperate with the positioning rod.

[0014] Preferably, one end of the positioning rod is fixedly connected to a limiting pad; the diameter of the limiting pad is larger than the diameter of the through hole.

[0015] Preferably, the lower end of the barrier plate is provided with a slope.

[0016] Preferably, the lower end of the base is provided with multiple shock-absorbing rubber pads.

[0017] Compared with the prior art, the present invention has the following beneficial technical effects:

[0018] (1) The optical sorting machine uses a vibrating conveyor device, including gears; racks are meshed on both sides of the gears; connecting boxes are fixedly connected to both racks; a second slide groove is opened at the lower end of the connecting box; a slider is slidably connected in the second slide groove; a baffle plate is fixedly connected to the lower end of the slider. By starting the second motor, the second rotating shaft and the gears are driven to rotate, thereby driving the racks on both sides to move relative to each other, and causing the two baffle plates to descend alternately, thereby controlling intermittent feeding and ensuring that only a small amount of material enters the detection area each time, avoiding image blurring due to material overlap or obstruction, thereby improving detection accuracy. When abnormal material is detected, a small amount of feeding can also be used in conjunction with a pneumatic rejection device to achieve accurate sorting, avoiding continuous feeding that leads to a large accumulation of material and the mistaken rejection of qualified products or the omission of defective products.

[0019] (2) The optical screening machine uses a vibrating conveyor device. The side wall of the connecting box has multiple through holes (I); each through hole (I) communicates with a slide groove (II); the side wall of the slider has through holes (II); and positioning rods are inserted into the through holes (I) and (II). By pushing the baffle plate, the slider slides along the slide groove (II), and then the positioning rods are rotated and inserted into the corresponding through holes (I) and (II). The distance between the two baffle plates can be adjusted to accommodate materials of different sizes, and it is also convenient to adjust the amount of material fed each time, thus improving the applicability and flexibility of the device.

[0020] (3) The optical screening machine uses a vibrating conveyor device, including a partition plate set in the middle of the spiral track; a connecting frame 1 fixedly connected to the spiral track is provided on the side of the partition plate near the intermittent feeding component; a motor 1 is provided on the connecting frame 1; a rotating shaft 1 is connected to the drive end of the motor 1; the rotating shaft 1 is rotatably connected to the connecting frame 1, and a baffle is connected to its side wall. The material is dispersed to both sides by the partition plate, and then the motor 1 is started to drive the rotating shaft 1 to rotate, thereby driving the baffle to swing back and forth, thereby intermittently blocking the material on one side separated by the partition plate, while allowing the material on the other side to flow, which can initially disperse the material and avoid the material from accumulating in large quantities and causing blockage. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of the vibrating conveyor device for the optical sorting machine of this utility model;

[0022] Figure 2 This is a schematic diagram of the flow divider structure of this utility model;

[0023] Figure 3 This is a schematic diagram of the intermittent feeding component structure of this utility model. Figure 1 ;

[0024] Figure 4 This is a schematic diagram of the intermittent feeding component structure of this utility model. Figure 2 .

[0025] Explanation of reference numerals in the attached figures:

[0026] 1. Base; 2. Hopper; 3. Spring plate; 4. Electromagnet; 5. Spiral track; 6. Diverter; 61. Divider plate; 62. Connecting frame one; 63. Motor one; 64. Rotating shaft one; 65. Baffle; 7. Intermittent feeding assembly; 71. Connecting frame two; 72. Motor two; 73. Rotating shaft two; 74. Gear; 75. Rack; 76. Slide rod; 77. Slide groove one; 78. Connecting box; 79. Slide groove two; 710. Slider; 711. Baffle plate; 712. Through hole one; 713. Through hole two; 714. Positioning rod; 715. Limiting pad; 8. Shock-absorbing rubber pad. Detailed Implementation

[0027] The specific embodiments of this utility model are described in detail below, but it should be understood that the protection scope of this utility model is not limited to the specific embodiments.

[0028] like Figure 1-4 As shown in the figure, the vibrating conveying device for an optical screening machine provided by this utility model embodiment includes a base 1, a hopper 2, a diverter 6, and an intermittent feeding assembly 7. The hopper 2 is disposed above the base 1; multiple spring plates 3 are connected between the hopper 2 and the base 1; an electromagnet 4 is provided at the lower end of the hopper 2, and a spiral track 5 is fixedly connected to the inner wall. The diverter 6 is disposed on the spiral track 5 and is used to disperse the material to both sides. The intermittent feeding assembly 7 is disposed at the end of the spiral track 5 and is used to intermittently block the material, so that the material is fed intermittently; the intermittent feeding assembly 7 includes a gear 74; racks 75 are meshed on both sides of the gear 74; connecting boxes 78 are fixedly connected to both racks 75; a second groove 79 is provided at the lower end of the connecting box 78; a slider 710 is slidably connected in the second groove 79; a baffle plate 711 is fixedly connected to the lower end of the slider 710.

[0029] Further explanation: The diverter 6 includes a partition plate 61 positioned in the middle of the spiral track 5; the partition plate 61 disperses the material to both sides; a connecting frame 62, fixedly connected to the spiral track 5, is located on the side of the partition plate 61 near the intermittent feeding assembly 7; a motor 63 is mounted on the connecting frame 62; a rotating shaft 64 is connected to the drive end of the motor 63; the rotating shaft 64 is rotatably connected to the connecting frame 62, and a baffle 65 is connected to its side wall. By controlling the reciprocating swing of the baffle 65 through the motor 63, the material on one side separated by the partition plate 61 is intermittently blocked, while the material on the other side flows, thus initially dispersing the material and preventing large-scale accumulation of material that could cause blockage.

[0030] Further explanation: The intermittent feeding assembly 7 also includes a connecting frame 71 fixedly mounted on both sides of the spiral track 5; a motor 72 is mounted on one side of the connecting frame 71; the drive end of the motor 72 is connected to a rotating shaft 73; the rotating shaft 73 is rotatably connected to the side wall of the connecting frame 71; a gear 74 is mounted on the rotating shaft 73 and is coaxial with the rotating shaft 73. Slide rods 76 are connected to both ends of the rack 75; sliding grooves 77 are respectively opened on both sides of the connecting frame 71; the slide rods 76 are slidably connected in the corresponding sliding grooves 77. This causes the two baffle plates 711 to descend alternately, thereby controlling the intermittent feeding and ensuring that only a small amount of material enters the detection area each time, avoiding image blurring due to material overlap or obstruction, thus improving detection accuracy. When abnormal material is detected, the small amount of feeding can also be combined with a pneumatic rejection device to achieve precise sorting, avoiding the large accumulation of material caused by continuous feeding, which could lead to the incorrect rejection of qualified products or the omission of defective products.

[0031] Further explanation: The side wall of the connecting box 78 has multiple through holes 712; all through holes 712 communicate with the slide groove 79; the side wall of the slider 710 has through holes 713; positioning rods 714 are inserted into the through holes 712 and 713. The through holes 712 are equidistantly arranged. By inserting the positioning rods 714 into the corresponding through holes 712 and 713, the position of the barrier plate 711 can be fixed, preventing the barrier plate 711 from shaking when blocking materials. The positioning rods 714 are threaded rods; the through holes 713 are fitted with the positioning rods 714, thus making the positioning rods 714 and through holes 713 more tightly engaged. One end of the positioning rods 714 is fixedly connected to a limiting pad 715; the diameter of the limiting pad 715 is larger than the diameter of the through holes 712. The positioning rod 714 is easily twisted, preventing it from sinking into the through hole 713. The lower end of the baffle plate 711 has a ramp. This ramp allows the baffle plate 711 to push the material below it to the side as it descends, preventing material from obstructing its descent and causing equipment malfunction. The distance between the two baffle plates 711 can be adjusted by allowing the slider 710 to slide within the groove 79, thus accommodating materials of different sizes and facilitating adjustments to the feed quantity each time, improving the applicability and flexibility of the device.

[0032] To further explain, the lower end of the base 1 is provided with multiple shock-absorbing rubber pads 8.

[0033] The working principle of this utility model is as follows: During operation, the material is first fed into the hopper 2, and then the electromagnet 4 is activated, causing the material to move along the spiral track 5 towards the intermittent feeding assembly 7. When the material passes through the diverter 6, the partition plate 61 disperses the material to both sides. Then, the motor 63 is activated to drive the rotating shaft 64 to rotate, thereby causing the baffle 65 to swing back and forth, thus intermittently blocking the material on one side separated by the partition plate 61, while allowing the material on the other side to flow. This initially disperses the material and prevents it from accumulating in large quantities and causing blockage. Next, the motor 72 is activated to drive the rotating shaft 73 and the gear 74 to rotate, thereby causing the racks 75 on both sides to move relative to each other, and causing the two baffle plates 711 to descend alternately, thereby controlling the intermittent feeding and ensuring that only a small amount of material enters the detection area each time, avoiding image blurring due to material overlap or obstruction, thereby improving detection accuracy. When the feed quantity needs to be adjusted, push the baffle plate 711 to make the slider 710 slide along the second slide groove 79, and then rotate the positioning rod 714 into the corresponding through hole 712 and through hole 713 to fix the position of the baffle plate 711.

[0034] The above-disclosed embodiments are only a few specific examples of the present utility model. However, the embodiments of the present utility model are not limited thereto. Any changes that can be conceived by those skilled in the art should fall within the protection scope of the present utility model.

Claims

1. A vibrating conveyor for an optical sorting machine, characterized in that, include Base (1); A hopper (2) is set above the base (1); multiple spring plates (3) are connected between the hopper (2) and the base (1); an electromagnet (4) is provided at the lower end of the hopper (2), and a spiral track (5) is fixedly connected to the inner wall; A flow divider (6) is set on the spiral track (5) to disperse the material to both sides; And an intermittent feeding component (7) is provided at the end of the spiral track (5) for intermittently blocking the material and allowing the material to be fed intermittently; the intermittent feeding component (7) includes a gear (74); racks (75) are meshed on both sides of the gear (74); a connecting box (78) is fixedly connected to each of the two racks (75); a second slide groove (79) is provided at the lower end of the connecting box (78); a slider (710) is slidably connected in the second slide groove (79); a baffle plate (711) is fixedly connected to the lower end of the slider (710).

2. The vibrating conveyor for an optical sorting machine according to claim 1, characterized in that, The diverter (6) includes a partition plate (61) located in the middle of the spiral track (5); the partition plate (61) has a connecting frame (62) fixedly connected to the spiral track (5) on one side near the intermittent feeding assembly (7); the connecting frame (62) has a motor (63); the drive end of the motor (63) is connected to a rotating shaft (64); the rotating shaft (64) is rotatably connected to the connecting frame (62), and its side wall is connected to a baffle (65).

3. The vibrating conveyor for an optical sorting machine according to claim 1, characterized in that, The intermittent feeding assembly (7) also includes a connecting frame two (71) fixedly installed on both sides of the spiral track (5); a motor two (72) is installed on one side of the connecting frame two (71); the driving end of the motor two (72) is connected to a rotating shaft two (73); the rotating shaft two (73) is rotatably connected to the side wall of the connecting frame two (71); a gear (74) is installed on the rotating shaft two (73) and is coaxial with the rotating shaft two (73).

4. The vibrating conveyor for an optical sorting machine according to claim 3, characterized in that, The rack (75) is connected to slide rods (76) at both ends; the connecting frame 2 (71) is provided with slide grooves (77) on both sides; the slide rods (76) are slidably connected in the corresponding slide grooves (77).

5. The vibrating conveyor for an optical sorting machine according to claim 1, characterized in that, The side wall of the connecting box (78) is provided with multiple through holes (712); the multiple through holes (712) are all connected to the slide groove (79); the side wall of the slider (710) is provided with through holes (713); positioning rods (714) are inserted into the through holes (712) and through holes (713).

6. The vibrating conveyor for an optical sorting machine according to claim 5, characterized in that, Multiple through holes (712) are arranged at equal intervals.

7. The vibrating conveyor for an optical sorting machine according to claim 5, characterized in that, The positioning rod (714) is a threaded rod; the through hole two (713) is configured to cooperate with the positioning rod (714).

8. The vibrating conveyor for an optical sorting machine according to claim 7, characterized in that, One end of the positioning rod (714) is fixedly connected to a limiting pad (715); the diameter of the limiting pad (715) is larger than the diameter of the through hole (712).

9. A vibrating conveyor for an optical sorting machine according to claim 1, characterized in that, The lower end of the barrier plate (711) is provided with a ramp.

10. A vibrating conveyor for an optical sorting machine according to claim 1, characterized in that, The lower end of the base (1) is provided with multiple shock-absorbing rubber pads (8).