Intelligent high-pressure cleaning device for chute

Abstract

The intelligent high-pressure cleaning device for the chute comprises the chute, a cleaning assembly and a control assembly, the cleaning assembly is arranged on the chute and used for cleaning materials adhering to the side wall of the chute, and the control assembly is arranged on the chute and connected with the cleaning assembly. According to the intelligent high-pressure cleaning device for the chute, due to the arrangement of all the structures, the problem of material blockage is effectively solved, smooth discharging of the chute is guaranteed, meanwhile, the phenomena of material suspension, hardening and the like in the chute can be prevented, reduced and eliminated, and the service life of the chute is prolonged. And the labor intensity of workers is reduced.

Description

Technical Field

[0001] This utility model relates to the technical field of auxiliary equipment for chute maintenance, and in particular to an intelligent high-pressure cleaning device for chute. Background Technology

[0002] Belt conveyor systems are devices used to transport materials. These systems are widely used in industries such as steel metallurgy. Among them, chutes play a crucial role in the material transport between belts.

[0003] Currently, when designing belt conveyor systems in China, most attention is focused on the design of the belt conveyor itself, while neglecting the layout design of the chute. This results in the chute merely being able to allow materials to flow onto the next level of the belt.

[0004] After passing through the mixer, the mixed ore is quite moist, and the increased moisture content makes it easy for the material to stick to the walls of the chute. As the material sticks thicker, it requires workers to stop the machine for manual cleaning. However, it is difficult to maintain the cleanliness for a long time, and the machine needs to be stopped periodically for manual cleaning. This not only increases the labor intensity of the workers, but also reduces production efficiency. Utility Model Content

[0005] This invention provides an intelligent high-pressure cleaning device for chutes to solve the technical problems mentioned in the background section.

[0006] This utility model provides an intelligent high-pressure cleaning device for a chute. The intelligent high-pressure cleaning device for a chute includes a chute, a cleaning component, and a control component. The cleaning component is disposed on the chute and is used to clean the material adhering to the side wall of the chute. The control component is disposed on the chute and connected to the cleaning component, and is used to control the cleaning component to perform the cleaning work.

[0007] Optionally, the cleaning assembly includes a high-pressure gas storage tank, a main injection pipe, branch injection pipes, and high-pressure nozzles. The high-pressure gas storage tank is located on one side of the chute. There are two main injection pipes, both of which are connected to the interior of the high-pressure gas storage tank and are connected to the control assembly. There are two sets of branch injection pipes, each corresponding to one of the two main injection pipes. Each set of branch injection pipes has multiple branch injection pipes, which are evenly distributed on the four walls of the chute. The end of each branch injection pipe furthest from the chute is connected to the main injection pipe and also to the control assembly. There are multiple high-pressure nozzles, each corresponding to one of the branch injection pipes. Each high-pressure nozzle is located at the end of a branch injection pipe closest to the chute and is connected to the branch injection pipe.

[0008] Optionally, the cleaning assembly further includes a water tank, a water pump, and a water outlet pipe. The water tank is located on one side of the chute, the water pump is located inside the water tank, the water pump is connected to the control assembly, one end of the water outlet pipe passes through the side wall of the water tank and is connected to the outlet of the water pump, and the other end of the water outlet pipe is connected to the main spray pipe.

[0009] Optionally, the high-pressure gas storage tank is equipped with an air compressor, and the air compressor is connected to the interior of the high-pressure gas storage tank.

[0010] Optionally, the nozzle of the high-pressure nozzle is configured to face downwards.

[0011] Optionally, the control component includes a main pressure regulating valve, branch pressure regulating valves, a controller, and sensors. The main pressure regulating valve is disposed on the main injection pipe. Multiple branch pressure regulating valves are disposed, each corresponding to one of the branch injection pipes. The branch pressure regulating valves are disposed on the branch injection pipes. The controller is disposed on the chute and electrically connected to the main pressure regulating valve. The controller is electrically connected to all of the branch pressure regulating valves and to the water pump. Multiple sensors are disposed at different positions on the inner wall of the chute and are all electrically connected to the controller.

[0012] Optionally, the chute is provided with a rotating assembly, and there are two sets of rotating assemblies. The two sets of rotating assemblies are respectively located on two opposite side walls of the chute. The rotating assembly is connected to the high-pressure nozzle and is used to change the angle of the high-pressure nozzle.

[0013] Optionally, the rotating assembly includes a rotary table, a hollow shaft, bevel gears, a motor, a drive shaft, and incomplete bevel gears. Multiple rotary tables are provided, each corresponding to one of the high-pressure nozzles. The rotary tables are rotatably mounted on the side wall of the chute. Multiple hollow shafts are provided, each corresponding to one of the rotary tables. The hollow shafts pass through the rotary tables, and the branch injection pipes pass through the hollow shafts. Multiple bevel gears are provided, each corresponding to one of the hollow shafts. The bevel gears are coaxially fixed on the hollow shafts. Two motors are provided, each corresponding to one of the two main injection pipes. The motors are fixed on the side wall of the chute. The drive shaft is coaxially fixed on the output shaft of the motor. Multiple incomplete bevel gears are provided, each corresponding to one of the bevel gears. The incomplete bevel gears are coaxially fixed on the drive shaft and mesh with the bevel gears.

[0014] The beneficial effects of this utility model are as follows:

[0015] This intelligent high-pressure cleaning device for chutes includes a chute, a cleaning component, and a control component. The cleaning component is installed on the chute and is used to clean materials adhering to the side walls of the chute. The control component is installed on the chute and connected to the cleaning component. The control component is used to control the cleaning component to perform the cleaning work. This intelligent high-pressure cleaning device for chutes effectively solves the problem of material blockage in chutes through the design of each structure, ensuring smooth material discharge from the chutes. At the same time, it can prevent, reduce, and eliminate phenomena such as material suspension and caking in the chutes, thereby reducing the labor intensity of workers. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a structural schematic diagram of an intelligent high-pressure cleaning device for chutes provided by this utility model;

[0018] Figure 2 This is a schematic diagram intended to illustrate the structure of the rotating assembly;

[0019] Figure 3 This is a schematic diagram intended to illustrate the structure of a high-pressure nozzle;

[0020] Figure 4 This is a schematic diagram intended to illustrate the structure of a water pump.

[0021] Explanation of reference numerals in the attached figures:

[0022] 1. Chute; 2. Cleaning assembly; 21. High-pressure air tank; 22. Main jet pipe; 23. Branch jet pipe; 24. High-pressure nozzle; 25. Water tank; 26. Water pump; 27. Water outlet pipe; 3. Control assembly; 31. Main pressure regulating valve; 32. Sub-pressure regulating valve; 33. Controller; 34. Sensor; 4. Rotating assembly; 41. Rotary table; 42. Hollow shaft; 43. Bevel gear; 44. Motor; 45. Drive shaft; 46. Incomplete bevel gear. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. It should be understood that the specific embodiments described herein are only for explaining the present utility model and not for limiting it. Furthermore, it should be noted that, for ease of description, only the parts related to the present utility model are shown in the drawings, not all of the structures. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0024] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of the present invention. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0025] Please see Figures 1 to 4 The present invention provides an intelligent high-pressure cleaning device for a chute, comprising a chute 1, a cleaning component 2, and a control component 3.

[0026] The cleaning component 2 is disposed on the chute 1 and is used to clean the material adhering to the side wall of the chute 1. The control component 3 is disposed on the chute 1 and is connected to the cleaning component 2. The control component 3 is used to control the cleaning component 2 to perform the cleaning work.

[0027] When material adheres to the side wall of chute 1, causing blockage, control component 3 receives a signal and automatically controls cleaning component 3 to start running. Cleaning component 3 cleans the material adhering to the inner side wall of chute 1, allowing the material to detach from the chute 1 wall, thereby ensuring smooth material discharge from chute 1 and ensuring production efficiency.

[0028] In this embodiment, the cleaning component 2 includes a high-pressure gas storage tank 21, a main injection pipe 22, branch injection pipes 23, and high-pressure nozzles 24. The high-pressure gas storage tank 21 is located on one side of the chute 1. There are two main injection pipes 22, both of which are connected to the interior of the high-pressure gas storage tank 1. The main injection pipes 22 are connected to the control component 3. There are two sets of branch injection pipes 23, each corresponding to one of the two main injection pipes 22. Each set of branch injection pipes 23 has multiple branches, which are evenly distributed on the four walls of the chute 1. The end of each branch injection pipe 23 away from the chute 1 is connected to the main injection pipe 22 and to the control component 3. There are multiple high-pressure nozzles 24, each corresponding to one of the branch injection pipes 23. The high-pressure nozzles 24 are located at the end of each branch injection pipe 23 near the chute 1 and are connected to the branch injection pipe 23.

[0029] The high-pressure nozzle 24 is located in the area inside the chute 1 where adhesion and blockage are prone to occur. The high-pressure nozzle 24 is connected to the branch injection pipe 23. When material adhesion and blockage occur in the chute 1, the control component 3 controls the high-pressure gas to enter the branch injection pipe 23 through the main injection pipe 22. The high-pressure gas is then sprayed out from the high-pressure nozzle 24. The material adhering to the side wall of the chute 1 falls off under the impact force of the high-pressure gas, thus allowing the material to slide down smoothly.

[0030] In this embodiment, the cleaning component 2 further includes a water tank 25, a water pump 26, and a water outlet pipe 27. The water tank 25 is disposed on one side of the chute 1, the water pump 26 is disposed inside the water tank 25, the water pump 26 is connected to the control component 3, one end of the water outlet pipe 27 passes through the side wall of the water tank 25 and is connected to the outlet of the water pump 26, and the other end of the water outlet pipe 27 is connected to the main spray pipe 22.

[0031] When the material is severely blocked, the control component 3 controls the water pump 26 to run. The water in the water tank 25 enters the main spray pipe 22 through the water outlet pipe 27 and is then sprayed out from the high-pressure nozzle 24 along with the high-pressure gas. The high-pressure gas and the trace amount of water are effectively combined, so that the stuck material is subjected to a dual effect, making the material easier to fall off, thereby ensuring the smooth discharge of the chute 1.

[0032] In this embodiment, an air compressor is provided on the high-pressure gas storage tank 21, and the air compressor is connected to the interior of the high-pressure gas storage tank 21;

[0033] The air compressor stably outputs high-pressure gas, enabling the cleaning component 2 to continuously and frequently clean the chute 1.

[0034] In this embodiment, the nozzle of the high-pressure nozzle 24 is arranged facing downwards;

[0035] The high-pressure nozzle 24 is positioned downwards, which makes it less likely for the nozzle orifice to be blocked by materials, thus ensuring that the cleaning component 2 can perform cleaning work normally.

[0036] In this embodiment, the control component 3 includes a main pressure regulating valve 31, branch pressure regulating valves 32, a controller 33, and sensors 34. The main pressure regulating valve 31 is disposed on the main injection pipe 22. Multiple branch pressure regulating valves 32 are disposed, and each branch pressure regulating valve 32 corresponds to a branch injection pipe 23. The controller 33 is disposed on the chute 1 and electrically connected to the main pressure regulating valve 31. The controller 33 is electrically connected to each of the multiple branch pressure regulating valves 32 and to the water pump 26. Multiple sensors 34 are disposed at different positions on the inner wall of the chute 1 and are all electrically connected to the controller 33.

[0037] Among them, sensor 34 continuously monitors the adhesion and blockage of materials in chute 1. After receiving the signal from sensor 34, controller 33 controls the main pressure regulating valve 31 to open, and the high-pressure gas in high-pressure storage tank 21 flows out, thereby cleaning the materials in chute 1.

[0038] Meanwhile, under normal operating conditions of chute 1, controller 33 controls different pressure regulating valves 32 to work, so that cleaning component 2 can perform targeted cleaning according to the actual adhesion of materials in chute 1, thereby effectively preventing the formation of material adhesion layer.

[0039] In this embodiment, a rotating assembly 4 is provided on the chute 1. There are two sets of rotating assemblies 4, which are located on two opposite side walls of the chute 1. The rotating assembly 4 is connected to the high-pressure nozzle 24 and is used to change the angle of the high-pressure nozzle 24.

[0040] The rotating component 4 adjusts the spray angle of the high-pressure nozzle 24, enabling the cleaning component 2 to better clean the material on the chute 1.

[0041] In this embodiment, the rotating assembly 4 includes a rotating platform 41, a hollow shaft 42, a bevel gear 43, a motor 44, a drive shaft 45, and a partially bevel gear 46. Multiple rotating platforms 41 are provided, each corresponding to one of the multiple high-pressure nozzles 24. The rotating platforms 41 are rotatably mounted on the side wall of the chute 1. Multiple hollow shafts 42 are provided, each corresponding to one of the multiple rotating platforms 41. The hollow shafts 42 pass through the rotating platforms 41, and the branch injection pipe 23 passes through the hollow shafts 42. Multiple bevel gears 43 are provided, each corresponding to one of the multiple high-pressure nozzles 24. Gear 43 corresponds one-to-one with multiple hollow shafts 42. The bevel gear 43 is coaxially fixed on the hollow shaft 42. There are two motors 44, each corresponding one-to-one with two main injection pipes 22. The motors 44 are fixed on the side wall of the chute 1. The drive shaft 45 is coaxially fixed on the output shaft of the motor 44. There are multiple incomplete bevel gears 46, each corresponding one-to-one with multiple bevel gears 43. The incomplete bevel gears 46 are coaxially fixed on the drive shaft 45 and mesh with the bevel gears 43.

[0042] Among them, the motor 44 drives the incomplete bevel gear 46 to rotate, the incomplete bevel gear 46 meshes with the bevel gear 43, the incomplete bevel gear 46 drives the bevel gear 43 to rotate, the bevel gear 43 is fixedly connected to the hollow shaft 42, the hollow shaft 42 follows the bevel gear 43 to rotate, the hollow shaft 42 drives the rotary table 41 to rotate, and the high-pressure nozzle 24 is connected to the rotary table 41, thereby realizing the adjustment of the spray angle of the high-pressure nozzle 24.

[0043] This intelligent high-pressure cleaning device for chutes includes a chute 1, a cleaning component 2, and a control component 3. The cleaning component 2 is installed on the chute 1 and is used to clean materials adhering to the side walls of the chute 1. The control component 3 is installed on the chute 1 and connected to the cleaning component 2. The control component 3 is used to control the cleaning component 2 to perform the cleaning work. This intelligent high-pressure cleaning device for chutes effectively solves the problem of material blockage through the design of each structure, ensuring smooth material discharge from the chute. At the same time, it can prevent, reduce, and eliminate phenomena such as material suspension and caking in the chute, thereby reducing the labor intensity of workers.

[0044] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An intelligent high-pressure cleaning device for chutes, characterized in that, include chute; A cleaning component is disposed on the chute and is used to clean the material adhering to the side wall of the chute; A control component is disposed on the chute and connected to the cleaning component, and the control component is used to control the cleaning component to perform cleaning work.

2. The intelligent high-pressure cleaning device for a chute according to claim 1, characterized in that, The cleaning assembly includes a high-pressure gas storage tank, a main injection pipe, branch injection pipes, and high-pressure nozzles. The high-pressure gas storage tank is located on one side of the chute. There are two main injection pipes, both of which are connected to the interior of the high-pressure gas storage tank and are connected to the control assembly. There are two sets of branch injection pipes, each corresponding to one of the two main injection pipes. Each set of branch injection pipes contains multiple branch injection pipes, which are evenly distributed on the four walls of the chute. The end of each branch injection pipe furthest from the chute is connected to the main injection pipe and also to the control assembly. There are multiple high-pressure nozzles, each corresponding to one of the branch injection pipes. Each high-pressure nozzle is located at the end of a branch injection pipe closest to the chute and is connected to that branch injection pipe.

3. The intelligent high-pressure cleaning device for a chute according to claim 2, characterized in that, The cleaning assembly also includes a water tank, a water pump, and a water outlet pipe. The water tank is located on one side of the chute, the water pump is located inside the water tank, the water pump is connected to the control assembly, one end of the water outlet pipe passes through the side wall of the water tank and is connected to the outlet of the water pump, and the other end of the water outlet pipe is connected to the main spray pipe.

4. The intelligent high-pressure cleaning device for a chute according to claim 3, characterized in that, An air compressor is installed on the high-pressure gas storage tank, and the air compressor is connected to the interior of the high-pressure gas storage tank.

5. The intelligent high-pressure cleaning device for a chute according to claim 4, characterized in that, The nozzle of the high-pressure nozzle is positioned so that the nozzle faces downwards.

6. The intelligent high-pressure cleaning device for a chute according to claim 1, characterized in that, The control assembly includes a main pressure regulating valve, branch pressure regulating valves, a controller, and sensors. The main pressure regulating valve is mounted on the main injection pipe. Multiple branch pressure regulating valves are provided, each corresponding to one of the branch injection pipes. The branch pressure regulating valves are mounted on the branch injection pipes. The controller is mounted on the chute and electrically connected to the main pressure regulating valve. The controller is electrically connected to all of the branch pressure regulating valves and to the water pump. Multiple sensors are provided, each located at a different position on the inner wall of the chute, and all are electrically connected to the controller.

7. The intelligent high-pressure cleaning device for a chute according to claim 6, characterized in that, The chute is equipped with a rotating assembly, and there are two sets of rotating assemblies. The two sets of rotating assemblies are located on two opposite side walls of the chute. The rotating assembly is connected to the high-pressure nozzle and is used to change the angle of the high-pressure nozzle.

8. The intelligent high-pressure cleaning device for a chute according to claim 7, characterized in that, The rotating assembly includes a rotary table, hollow shafts, bevel gears, motors, a drive shaft, and incomplete bevel gears. Multiple rotary tables are provided, each corresponding to one of the high-pressure nozzles. The rotary tables are rotatably mounted on the side wall of the chute. Multiple hollow shafts are provided, each corresponding to one of the rotary tables. The hollow shafts pass through the rotary tables, and the branch injection pipes pass through the hollow shafts. Multiple bevel gears are provided, each corresponding to one of the hollow shafts. The bevel gears are coaxially fixed on the hollow shafts. Two motors are provided, each corresponding to one of the two main injection pipes. The motors are fixed on the side wall of the chute. The drive shaft is coaxially fixed on the output shaft of the motor. Multiple incomplete bevel gears are provided, each corresponding to one of the bevel gears. The incomplete bevel gears are coaxially fixed on the drive shaft and mesh with the bevel gears.

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